Toro DD2024 Quick start guide

FormNo.3411-784RevA
2024DirectionalDrill
ModelNo.23800—SerialNo.313000501andUp
ModelNo.23800A—SerialNo.315000001andUp
ModelNo.23800C—SerialNo.315000001andUp
ModelNo.23800TE—SerialNo.315000001andUp
ModelNo.23800W—SerialNo.315000001andUp
SoftwareGuide
Note:InstallkitModel132-4193tousesoftwareversions
K–V .
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbers
ofyourproductready.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Monitor
StartupScreen
Whenyoupowerupthemachine,thisistherstscreenthat
appears(Figure1).
Note:Nokeysareactivefromthisscreen.
g029842
Figure1
StartupScreen
MainOperatingScreen
ThisscreenappearsaftertheStartupScreenifthereisnotan
operatorintheseatwhenthekeyisturnedON.
Toaccessthisscreen,pressbutton4orthedownarrowon
theMachine-InformationScreen(page5).
Themainoperatingscreendisplaystheengine-rpmgauge,
thefuel-quantitygauge,andtheengine-temperaturegauge
(Figure2).
Thelow-fuelindicatorlightsuponthemainoperatingscreen
whenthemachineisrunninglowonfuel(Figure2).
Pressbuttonnumber4toselectthehorsepowercontrol
(Figure2).
Note:Theiconforbutton8isonlyforsoftwareversions
Kandup(Figure25).
g035949
Figure2
MainOperatingScreen
1.Pipesetting4.Coolant-temperature
gauge
2.Fuelgauge5.Horsepowercontrol
3.Engine-speed(rpm)gauge6.Low-fuelindicator
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3411-784*A

MainDrillFunctionsDisplayedinthe
PressureScreen
Toaccessthisscreen,pressthedownarrowontheMain
OperatingScreen(page1).
Thisscreenprovidesmeasurementsonrotarypressureinpsi,
drilling-uidpressureinpsi,carriagepressureinpsi,and
drilling-uidowrateingpm(Figure3).
Therearealso4indicators(listedfromtoptobottominthe
middleofthescreen),whichindicatethefollowing:
•Drillingand/orengine-errorcodewarning(Figure4)
•Low-fuelwarning(Figure4)
•Drillinguidindicator(Figure4)
Thedrilling-uidindicatordisplaysin3colors:
–Red:nouidisowing;mudpumpapproaching
maximumpressure
–Yellow:themachineisonandtheuidisonstandby
–Green:theuidisowing
•AutodrillingisintheONposition(Figure4)
g035950
Figure3
MainDrillFunctionsDisplayedinPressureScreen
1.Rotarypressure(psi)5.Drilling-uidowrate
(gpm)
2.Drilling-faultindicator6.Auto-drillingindicator
3.Low-fuelindicator7.Drilling-uidindicator
4.Drilling-uidpressure(psi)8.Carriage-pressuregauge
(psi)
MainDrillFunctionsDisplayedinthe
TorqueScreen
Toaccessthisscreen,pressthedownarrowontheMainDrill
FunctionsDisplayedinthePressureScreen(page2).
Thisscreenprovidesmeasurementsonrotarytorquein
ft-lbs,drilling-uidpressureinpsi,carriageforceinlbs,and
drilling-uidowrateingpm(Figure4).
Therearealso4indicators(listedfromtoptobottominthe
middleofthescreen),whichindicatethefollowing:
•Drillingand/orengine-errorcodewarning(Figure4)
•Low-fuelwarning(Figure4)
•Drillinguidindicator(Figure4)
Thedrilling-uidindicatordisplaysin3colors:
–Red:nouidisowing;mudpumpapproaching
maximumpressure
–Yellow:themachineisonandtheuidisonstandby
–Green:theuidisowing
•AutodrillingisintheONposition(Figure4)
g035951
Figure4
MainDrillFunctionsDisplayedinT orqueScreen
1.Rotarytorque(ft-lbs)5.Drilling-uidowrate
(gpm)
2.Drilling-faultindicator6.Auto-drillingindicator
3.Low-fuelindicator7.Drilling-uidindicator
4.Drilling-uidpressure(psi)8.Carriage-forcegauge(lbs)
Note:Changetheunitstometricbypushingtheleft,right,
and8keysimultaneously.
2

Drill-Rotation-SpeedScreen
Toaccessthisscreen,holdtheOKbuttonontheMain
OperatingScreen(page1).
Thisscreenallowstheusertoincreaseordecreasethe
maximumrotationspeedofthedrill.
Tochangetherotationspeedofthedrill,performthe
following:
1.PressandholdtheOKbutton.
2.PresstheLeftarrowtodecreasethemaximumspeed,
orpresstheRightarrowtoincreasethemaximum
speed(Figure5).
3.ReleasetheOKbuttontosetthedrill-rotationspeed
(Figure5).
Note:Theiconforbutton8isonlyforsoftware
versionsKandup(Figure25).
g029844
Figure5
Drill-rotation-speedScreen
1.Drill-rotationspeedmeter3.OKbutton(setsthe
drill-rotationspeed)
2.Rightarrow(increase
speed)
4.Leftarrow(decrease
speed)
Horsepower-ControlScreen
Thehorsepowercontrolallowstheusertochangethe
engine-speed(rpm)settingthattheenginecandroopto
beforethehorsepower-controlsystemcanactivate.
Thehorsepowercontrolallowstheoperatortofunctionthe
unitatlowrpmlevels,sothattheenginecanstallunderheavy
loads.
Note:Forexample,atthe50%engine-speed(rpm)setting,
theenginecanstallunderheavyloads.
Afterselectingthehorsepowercontrol(Figure2),selectone
ofthefollowingoptions:
•Pressbuttonnumber1toactivate90%enginespeed
(rpm)asshowninFigure6.
•Pressbuttonnumber2toactivate75%enginespeed
(rpm)asshowninFigure6.
•Pressbuttonnumber3toactivate50%enginespeed
(rpm)asshowninFigure6.
•Pressbuttonnumber4toreturntothemain-operating
screen(Figure6).
Note:Theiconforbutton8isonlyforsoftwareversions
Kandup(Figure25).
g029845
Figure6
Horsepower-controlScreen
1.Returntopreviousscreen3.75%enginespeed(rpm)
2.50%enginespeed(rpm)4.90%enginespeed(rpm)
3

Carriage-PressureScreen
Toaccessthisscreen,pressthedownarrowontheMainDrill
FunctionsDisplayedintheTorqueScreen(page2).
Whenthisscreenappears,thecarriage-pressureselection
(button7)isintheONposition(green)orOFFposition(red),
asshowninFigure7.
g021248
Figure7
1.Selectedmaximumthrust4.Decreasethemaximum
carriagepressure
2.Carriage-pressurelimiting
-Theiconswillbered
whenthethrustlimitingis
offandgreenwhenthe
thrustlimitingison.
5.Air-hammercontrol
3.Increasethemaximum
carriagepressure
6.Joystickmodeselection
Control-SelectScreen
AccessthisscreenbyselectingSwitchJoystickFunctions
fromtheCarriage-PressureScreen(page4).
The2controllayoutsthattheoperatorcanchoosefrom
consistofthefollowing:
•ModeI—placesthedrillingfunctionsonrightjoystick,
whiletheleftjoystickoperatesthepipeloaderandthe
wrenchfunctions(Figure8).
Pressbuttonnumber4toselectthismode(Figure8).
•ModeII—splitsthedrilling,wrench,andpipeloading
betweentheleftandrightjoysticks(Figure8).
Pressbuttonnumber8toselectthismode(Figure8).
g021202
Figure8
Control-SelectScreen
1.ModeI2.ModeII
4

Machine-InformationScreen
Thisscreencontainsthefollowinginformation:
•Themachinemodelandserialnumber(Figure9).
•Thenumberofenginehoursforthemachine(Figure9).
•Thenumberofdrillinguid-gallonsusedandthenumber
ofre-settabledrilling-uid(mud)used(Figure9).
Note:Pressbutton3toresetthenumberofdrilling-uid
(mud)gallonssincethelastreset(Figure9).
g029841
Figure9
Machine-informationScreen
1.Modelandmachineserial
number
4.Resetdrilling-uid(mud)
gallonsused
2.Numberofenginehours5.Previousscreen
3.Totalnumberof
drilling-uid(mud)gallons
usedandre-settable
drilling-uid(mud)gallons
used
LubricationandMaintenanceScreens
Thesescreensprovidetheuserwiththedailymaintenance
scheduleandatthe50-hour,250-hour,500-hour,and
1,000-hourincrements.
Note:PresstheESCbuttontoexitthisscreen.
Thedailymaintenancescreenwilldisplayonce.Toaccessthe
screenagain,turnthemachineoffandonagain.
Pressthefollowingbuttontoattainthesubsequent
maintenanceschedule:
•Button1—50-hourmaintenanceschedule(Figure11)
•Button2—250-hourmaintenanceschedule(Figure12)
•Button3—500-hourmaintenanceschedule(Figure13)
•Button4—1,000-hourmaintenanceschedule(Figure14)
g0298 48
1
2
3
4
5
6
7
8
OK
E S C
50
250
500
1000
0
0
0
0
DAILY
CHECKENGINE CRANKCASE OIL
CHECKENGINE COOLANTLEVEL
CHECKHYDRAULIC OILLEVEL
CHECKFUELLEVEL
CHECKMUD PUMPCRANKCASE OIL
CHECKROTARYBOXOILLEVEL
INSPECTFOR LEAKS
GREASE
CHECKTRACK TENSION
CARRIAGE PLANETARYGEARBOXOIL
ESC for BACK
OK to e nte r P IN
g029848
Figure10
MainMaintenanceScreen
g029849
Figure11
50-HourMaintenanceScreen
5

g029850
Figure12
250-HourMaintenanceScreen
g029851
Figure13
500-HourMaintenanceScreen
g029852
Figure14
1000-HourMaintenanceScreen
ErrorCodesScreen
Thisscreendisplaysthenumberofdrillerrorsthathave
occurred.
Ifmorethan1drillerrorisshownonthescreen,pressbutton
6toseethenextdrillingerror(Figure15).
Note:Iftherearenodrillingerrors,presstheOKbuttonto
exitthisscreen(Figure15).
g029853
Figure15
1.Totalnumberofdrilling
errors
2.Nextdrillingerror
6

Stored/ResetErrorCodesScreen
g029854
Figure16
1.Numberoferrorsand
numberofreseterrors
3.Nexterror
2.Reseterror
Thefollowinggureisanexampleofhowanerrorcode
appears.
Noticethatthetextbeforetheoccurrencecountentailswhat
theactualerroris.
g029855
Figure17
1.Numberoferrorsand
numberofreseterrors
3.Reseterror
2.Nexterror
DiagnoseandUpdateScreen
AccessthisscreenfromtheCarriage-PressureScreen(page4).
SoftwareversionsKanduponly:usethisscreento
calibratetheloadercams(Figure18)asdescribedinFigure26.
SoftwareversionsVanduponly:usethisscreentothe
autothrottleoption(Figure18).
g200497
Figure18
1.Autothrottle
Pressbutton6toturntheautothrottleoptionON(green)
andOFF(red).
Note:ThetimesettingdisappearsinOFFoption.
Theautothrottlecanonlybeusedwhenthemachineisin
DRILLmode.Itdoesnotoperatewhenthemachineissetto
travelmode.
TheautothrottleisinitiatedwhentheONoptionisselected
andtheenginerpmexceeds2300rpm.
Operatingtheenginebelow2300rpmremainsamanualrpm
selectionregardlessiftheautothrottleisOFForON.
Presstheleftandrightarrowbuttonstosetthetimefrom10
to60seconds.Thesettingsaremaintainedwhenthemachine
isshutdown.
Allfunctionsmustbeoff(mud,drilling,elevator,and
wrenches)forthetimeperiodsetbeforetheenginewill
rescindtoidle.Movementofanyofthefunctions(mud,
drilling,elevator,andwrenches)willreturntheengineto
2800rpm.
7

Clear-Service-ReminderScreen
Toaccessthisscreen,pressbuttonnumber1intheDiagnose
andUpdateScreen(page7)toselectModifySystem
Parameters(Figure18).
Toclearaservicereminder,enterthe8-digitPIN(16527316)
intothisscreen(Figure19):
g029846
Figure19
Enter-PINScreen
1.Buttonsforcorresponding
PINnumbers
3.EnterPIN
2.PINentryappearshere4.Returntotheprevious
screen
Air-CleanerIndicatorScreen
Thisiconwilldisplaywhentheair-cleanerlterneedstobe
serviced(Figure20).RefertothemachineOperator’sManual
onservicingtheair-cleanerlters.
Note:Theiconforbutton8isonlyforsoftwareversions
Kandup(Figure25).
g029857
Figure20
1.Restrictedair-cleanerindicator
8

RotaryandCarriage-ServiceScreen
FromtheMainOperatingScreen(page1),pressbutton
numbers1and5simultaneouslytoaccessthisscreen.
Therotaryandcarriageservicescreen(Figure21)provides
thefollowinginformation:
g023053
Figure21
•Rotaryandcarriagejoystickoutput
•Makeuppercentageandoutput
•Breakoutpercentageandoutput
•Thrustpercentageandoutput
•Pullbackpercentageandoutput
•OnandOffindicatorsfor2-speed,seatsswitch,cam
rotation,carriageback,andarmsout
Auxiliary-ActivationsScreen
PressthedownarrowontheRotaryandCarriage-Service
Screen(page9)toaccessthisscreen.
Theauxiliary-activationsscreen(Figure22)providesthe
followinginformation:
g023054
Figure22
•OnandOffindicatorsforclamps,wrenchbreakout,TJC
applicator,setup,piperotation,pipearms,pipegrip,and
pipeelevator
•Multifunctionpercentageandoutput
9

Drilling-Fluid-InformationScreen
PressthedownarrowontheAuxiliary-ActivationsScreen
(page9)toaccessthisscreen.
Thedrilling-uid-informationscreen(Figure23)providesthe
followinginformation:
g023055
Figure23
•OnandOffindicatorsfordrillinguid,owincrease,
owincrease,andmudmax
•OnandOffindicatorsforseatswitchandsetup
•Drillinguidpercentageandoutput
Track-Drive-InformationScreen
PressthedownarrowontheDrilling-Fluid-Information
Screen(page10)toaccessthisscreen.
Thetrack-drive-informationscreen(Figure24)providesthe
followinginformation:
g029856
Figure24
•Outputforleftforward,leftreverse,rightforward,and
rightreversemovementsofthetrackdrive
•Front-Neutral-Reverse(FNR)andsteerjoystickoutput
•OnandOffindicatorsforsetupandseatswitch
10

Pipe-Row-SelectorScreen
SoftwareVersionsKandupOnly
Thisscreenallowsyoutoselecttherowofpipe(s)thatyou
wanttouse.
Toaccessthisscreen,pressbuttonnumber8ontheMain
OperatingScreen(page1).
Toselectyourpiperow,performthefollowing:
1.Presstherightorleftarrowtoselecttherownumber
totherowyouwanttoaccess(Figure25).
g029859
Figure25
Pipe-row-selectorScreen
1.Rowselector4.Rightarrow
2.Rownumber5.Leftarrow
3.Hidethesidewindow
2.Afterplacingthearrowbeneaththerownumberyou
wanttoaccess,pressthe8button(Figure25)tohide
thesidewindow.
Loader-Cam-CalibrationScreen
SoftwareVersionsKandupOnly
Toaccessthisscreen,pressbuttonnumber1ontheDiagnose
andUpdateScreen(page7).
Thisscreenallowstheusertosettherowpositionsforthe
pipeholder.
Pressthefollowingbuttonstosetthedesiredposition:
•Button1—Setposition1(Figure26)
•Button2—Setposition2(Figure26)
•Button3—Setposition3(Figure26)
Tosettheloadorunloadposition,pressbuttonnumber5
(Figure26).
g029858
Figure26
Loader-cam-calibrationScreen
1.Setposition3.Loadercamnotset(Xin
circle)
2.Rownumber4.Setload/unloadposition
Ifthecalibrationnumbersareacceptable,Calibration
Completedisplaysonthescreen.Ifthenumbersarenot,the
screendisplaysCalibrationFail.
11

CollisionConditionIndicatorScreen
SoftwareVersionsKandupOnly
Thecarriagestopsandtheicondisplayswhenthereisa
collisionconditionbetweenthedrillheadandthepipe/arm
loader(Figure27).
Note:Theiconforbutton8isonlyforsoftwareversions
Kandup.
g029913
Figure27
1.Collisionconditionicon
Toclearthecollisionwarningicon,pressandholdthe
overridebutton(Figure28)whilemovingthecarriageorthe
cam.
g201447
Figure28
Pipe-Setting-SelectorScreen
SoftwareVersionsTandupOnly
Thisscreenallowsyoutoreducethenumberofoperations
toloadpipe.
Toaccessthisscreen,pressbuttonnumber1ontheMain
OperatingScreen(page1)ortheMainDrillFunctions
DisplayedinthePressureScreen(page2).
•Button2:PushPipe
•Button3:Neutral
•Button4:PullPipe
g035948
Figure29
1.Pipesettingselector
12