Toro DD4045 Quick start guide

FormNo.3416-942RevA
4045DirectionalDrillwithCab
SoftwareVersionsA–L
ModelNo.23823/A/C/TE/W—SerialNo.315000001andUp
ModelNo.23825/A/C/TE/W—SerialNo.315000001andUp
SoftwareGuide
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
YoumaycontactTorodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
MainOperatingScreen
Toaccessthisscreen,pushbutton4orthedown
arrowontheMachineInformationScreen(page6).
Themainoperatingscreendisplaystheengine-speed
(rpm)gauge,thefuel-quantitygauge,the
engine-temperaturegauge,thepipe-rowselector,
thrustcontrol,andhorsepowercontrol(Figure1).
Thelow-fuelindicatorlightsuponthemain-operating
screenwhenthemachineisrunninglowonfuel
(Figure1).
Pushbutton3toselectthethrustcontrol(Figure1).
Pushbutton4toselectthehorsepowercontrol(Figure
1).
Pushbutton7tosoundthehorn(Figure1).
Pushbutton8forthepipe-rowselector(Figure1).
Note:Thehornoption(button7)isonlyforsoftware
versionsKandup.
g029896
Figure1
MainOperatingScreen
1.Fuelgauge5.Horncontrol
2.Engine-speed(rpm)gauge6.Thrustcontrol
3.Coolant-temperature
gauge
7.Horsepowercontrol
4.Pipe-rowselector
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3416-942*A

MainDrillFunctions
DisplayedinPressure
Screen
Toaccessthisscreen,pushthedown-arrowbuttonon
theMainOperatingScreen(page1).
Thisscreenprovidesmeasurementsonrotary
pressureinpsi,drilling-uidpressureinpsi,carriage
pressureinpsi,anddrilling-uidowrateingpm
(Figure2).
Therearealso4indicators(listedfromtoptobottomin
themiddleofthescreen),whichindicatethefollowing:
•Drillingand/orengine-faultcodewarning(Figure2)
•Low-fuelwarning(Figure2)
•DrillinguidisintheONposition(Figure2)
•AutodrillisintheONposition(Figure2)
Note:Thehornoption(button7)isonlyfor
softwareversionsKandup.
g029897
Figure2
MainDrillFunctionsDisplayedinPressureScreen
1.Low-fuelindicator5.Drilling-uidpressure(psi)
2.Auto-drillindicator6.Drilling-uidindicator
3.Rotarypressure(psi)7.Drilling-uidowrate
(gpm)
4.Drilling-faultindicator8.Carriage-pressuregauge
(psi)
MainDrillFunctions
DisplayedinTorqueScreen
Toaccessthisscreen,pushthedownarrowonthe
MainDrillFunctionsDisplayedinPressureScreen
(page2).
Thisscreenprovidesmeasurementsonrotarytorque
inft-lbs,drilling-uidpressureinpsi,carriageforcein
lbs,anddrilling-uidowrateingpm(Figure3).
Therearealso4indicators(listedfromtoptobottomin
themiddleofthescreen),whichindicatethefollowing:
•Drillingand/orengine-faultcodewarning(Figure3)
•Low-fuelwarning(Figure3)
•DrillinguidisintheONposition(Figure3)
•AutodrillisintheONposition(Figure3)
Note:Thehornoption(button7)isonlyfor
softwareversionsKandup.
g029898
Figure3
MainDrillFunctionsDisplayedinTorqueScreen
1.Low-fuelindicator5.Drilling-uidpressure(psi)
2.Auto-drillindicator6.Drilling-uidindicator
3.Rotarytorque(ft-lbs)7.Drilling-uidowrate
(gpm)
4.Drilling-faultindicator8.Carriage-thrustforce(lbs)
Note:Pushtheleftandrightarrowsalongwiththe8
buttonsimultaneouslytochangetheunitstometric.
2

DrillRotationSpeedScreen
Toaccessthisscreen,holdtheOKbuttonontheMain
OperatingScreen(page1).
Thisscreenallowstheusertoincreaseordecrease
therotationspeedofthedrill.
Tochangetherotationspeedofthedrill,performthe
following:
1.HoldtheOKbuttontoaccessthe
drill-rotation-speedwindow.
2.PushtheLeftarrowtodecreasethemaximum
speed,orpushtheRightarrowtoincreasethe
maximumspeed(Figure4).
3.ReleasetheOKbuttontosetthedrill-rotation
speed(Figure4).
Note:Thehornoption(button7)isonlyfor
softwareversionsKandup.
g029899
Figure4
Drill-rotation-speedScreen
1.Drill-rotationspeedmeter3.OKbutton(setsthe
drill-rotationspeed)
2.Rightarrow(increase
speed)
4.Leftarrow(decrease
speed)
ThrustControlScreen
Thisscreenallowstheusertoincreaseordecrease
thethrustoutputofthemachine.
Toaccessthisscreen,pushbutton3ontheMain
OperatingScreen(page1)orontheMainDrill
FunctionsDisplayedinPressureScreen(page2).
Tochangethethrustoutputofthemachine,perform
thefollowing:
1.Pushbutton1toincreasethethrustoutput,or
button3todecreasethethrustoutputofthe
machine(Figure5).
g029900
Figure5
Thrust-controlScreen
1.Increasethethrustoutput3.Decreasethethrustoutput
2.Thrust-outputmeter4.Returntotheprevious
screen
2.Aftersettingthethrustoutput,pushbutton4
(Figure5),andreturntotheMainOperating
Screen(page1)orMainDrillFunctions
DisplayedinPressureScreen(page2).
Note:Thehornoption(button7)isonlyfor
softwareversionsKandup.
3

HorsepowerControlScreen
Toaccessthisscreen,pushbutton4ontheMain
OperatingScreen(page1).
Thehorsepowercontrolsetsthemaximumengine
loadtopreventstallingunderheavyloadsregardless
ofengineRPM.
Thehorsepowercontrolallowstheusertochangethe
speedsettingthattheenginecandrooptobeforethe
horsepowercontrolsystemcanactivate.
Note:Forexample,atthe60%engine-speed(rpm)
setting,theenginecanstallunderheavyloads.
Afterpushingbutton4ataccessthehorsepower
control(Figure1),selectoneofthefollowingoptions:
•Button1toactivate60%enginespeed(rpm)as
showninFigure6.
•Button2toactivate75%enginespeed(rpm)as
showninFigure6.
•Button3toactivate90%enginespeed(rpm)as
showninFigure6.
•Button4toreturntothemain-operatingscreen
(Figure6).
Note:Thehornoption(button7)isonlyfor
softwareversionsKandup.
g029901
Figure6
Horsepower-controlScreen
1.60%enginespeed(rpm)3.90%enginespeed(rpm)
2.75%enginespeed(rpm)4.Returntotheprevious
screen
PipeRowSelectorScreen
Thisscreenallowsyoutoselecttherowofpipe(s)
thatyouwanttouse.
Toaccessthisscreen,pushbutton8ontheMain
OperatingScreen(page1).
Toselectyourpiperow,performthefollowing:
1.Pushtherightorleftarrowtoselecttherow
numbertotherowyouwanttoaccess(Figure7).
g029902
Figure7
Pipe-row-selectorScreen
1.Rowselectorindicator4.Rightarrow
2.Rownumber5.Leftarrow
3.Hidethesidewindow
2.Afterplacingthearrowbeneaththerownumber
youwanttoaccess,pushthe8button(Figure7)
tohidethesidewindow.
4

MainSelectionScreen
Toaccessthisscreen,pushthedownarrowonthe
MainDrillFunctionsDisplayedinTorqueScreen
(page2).
Thisscreenallowstheusertochoosefromthe
followingoptions:
•Button1—MachineInformationScreen(page6)
asshowninFigure10
•Button2—Lubricationandmaintenancechart
(Figure11)
•Button3—Readerrorcodes(Figure16)
•Button4—Returntothepreviousscreen.
•Button5—Diagnoseandadjustparameters
(Figure8)
•Button6—Adjusttheloadercalibration(Figure8)
•Button7—Clearaservicereminder(Figure8)
•Button8—Air-hammercontrol(Figure8)
•OKbutton—ReturntotheControlSelectScreen
(page5)asshowninFigure8
g029903
Figure8
Main-selectionScreen
1.Machineinformation6.Clearservicereminder
2.Lubricationand
maintenancechart
7.Control/joystickselection
3.Loadercalibration8.Errorcodes
4.Diagnoseandadjust
parameters
9.ReturntotheMain
OperatingScreen
5.Air-hammercontrol
ControlSelectScreen
Toaccessthisscreen,pushtheOKbuttonfromthe
MainSelectionScreen(page5).
The2controllayoutsthatyoucanchoosefromconsist
ofthefollowing:
•ModeI—Placesthedrillingfunctionsontheright
joystick,whiletheleftjoystickoperatesthepipe
loaderandthewrenchfunctions(Figure9).
Pushbutton4toselectthismode(Figure9).
•ModeII—Splitsthedrilling,wrench,andpipe
loadingbetweentheleftandrightjoysticks(Figure
9).ThethrustcontrolswillbeontheRIGHTjoystick
andtherotationcontrolswillbeontheLEFT
joystick.
Pushbutton8toselectthismode(Figure9).
g025078
Figure9
Control-selectScreen
1.ModeI2.ModeII
5

MachineInformation
Screen
Thisscreencontainsthefollowinginformation:
•Themachinemodelandserialnumber(Figure10).
•Thenumberofenginehoursforthemachine
(Figure10).
•Thenumberofdrillinguid-gallonsusedandthe
numberofre-settabledrilling-uid(mud)gallons
used(Figure10).
Note:Pushbutton3toresetthenumberof
drilling-uid(mud)gallonssincethelastreset(Figure
10).
g029895
Figure10
Machine-informationScreen
1.Modelandmachineserial
number
4.Resetdrilling-uid(mud)
gallons
2.Numberofenginehours5.Previousscreen
3.Totalnumberof
drilling-uid(mud)gallons
usedandre-settable
drilling-uid(mud)gallons
used
Lubricationand
MaintenanceScreens
Toaccessthisscreen,pushbutton2ontheMain
SelectionScreen(page5).
Thesescreensprovidetheuserwiththedaily
maintenanceschedulesandintervalsshownbelow.
Note:PushtheESCbuttontoexitthisscreen.
PushtheOKbuttonandenterPIN13236573toreset
themaintenanceschedules.
Pushthefollowingbuttonstoattainthesubsequent
maintenanceschedules:
•Button1—50-hours(Figure12)
•Button2—250-hours(Figure13)
•Button3—500-hours(Figure14)
•Button4—1,000-hours(Figure15)
g029904
Figure11
MainMaintenanceScreen
g029905
Figure12
50-HourMaintenanceScreen
6

g029906
Figure13
250-HourMaintenanceScreen
g029907
Figure14
500-HourMaintenanceScreen
g029908
Figure15
1,000-HourMaintenanceScreen
ErrorCodesScreen
Toaccessthisscreen,pushbutton3ontheMain
SelectionScreen(page5).
Thisscreendisplaysthenumberofdrillerrorsand
engineerrorsthathaveoccurred.
Ifmorethan1drillorengineerrorisshownonthe
screen,pushbutton5toseethenextdrillingerror,
button7toseethenextengineerror,orbutton8to
seethepreviousengineerror(Figure16).
Note:Iftherearenodrillingerrorsorengineerrors,
pushtheOKbuttontoexitthisscreen(Figure16).
g025089
Figure16
ErrorCodesScreen
1.Totalnumberofdrillerrors4.Previousengineerror
2.Nextengineerror5.Totalnumberofengine
errors
3.Nextdrillerror
DiagnoseandAdjust
ParametersScreen
Toaccessthisscreen,pushbutton5ontheMain
OperatingScreen(page1).
ContactyourAuthorizedServiceDealerto
diagnoseandadjustparameters.
Note:T oaccesstheDiagnoseandAdjustParameters
Screen,enterPIN73236531.
7

LoaderCalibrationScreen
Toaccessthisscreen,pushbutton6ontheMain
SelectionScreen(page5).
Thisscreenallowsyoutocalibratetheloadercamor
tocalibratetheloaderarm.
Thisscreenalsoallowsyoutoadjustthecam-stop
positions,ensuringthatthecamisinlinewiththe
piperow.
Pushthefollowingbuttonstocalibratetheloadercam
orloaderarm:
•Pushbutton1tocalibratetheloadercam(Figure
17)
•Pushbutton2tocalibratetheloaderarm(Figure
17)
g025090
Figure17
Loader-calibrationScreen
1.Calibrateloadercam3.Returntothe
Main-selectionScreen
2.Calibrateloaderarm
LoaderCamCalibration
Screen
Toaccessthisscreen,pushbutton1ontheLoader
CalibrationScreen(page8).
Thisscreenallowstheusertosettherowpositions
forthepipeholder.
Pushthefollowingbuttonstosetthedesiredposition:
•Button1—Setposition1(Figure18)
•Button2—Setposition2(Figure18)
•Button3—Setposition3(Figure18)
•Button4—Setposition4(Figure18)
Tosettheloadorunloadposition,pushbutton5
(Figure18).
g029909
Figure18
Loader-cam-calibrationScreen
1.Setposition14.Loadercamnotset(Xin
circle)
2.Rowselectedcheckmark5.Setload/unloadposition
3.Rownumber
ThescreenwilldisplayCalibrationComplete,ifthe
calibrationnumbersareacceptable.
ThescreenwilldisplayCalibrationFail,ifthe
calibrationnumbersarenotacceptable.
8

LoaderArmCalibration
Screen
Toaccessthisscreen,pushbutton2ontheLoader
CalibrationScreen(page8).
Thisscreenallowstheusertosettheloaderarmto
theInposition(fullyinwardtowardthemachine),orto
theHomeposition(fullyoutawayfromthemachine).
Theclamp/releasepointissettowherethegrippers
grabandreleasethepipefromthecam.
Pushthefollowingbuttonssettheloaderarmtothe
In,Home,orClamp/Releaseposition:
•Button1—SetarmIn(Figure19)
•Button2—SetarmHome(Figure19)
•(SoftwareversionsKanduponly)Button
3—Clamp/Release(Figure19)
g029910
Figure19
Loader-arm-calibrationScreen
1.SetarmIn3.Clamp/Release
2.SetarmHome4.Returntotheprevious
screen
ClearServiceReminder
Screen
Toaccessthisscreen,pushbutton7ontheMain
SelectionScreen(page5).
Toclearaservicereminder,enterthe8-digitPIN
(13236573)intothisscreen(Figure20):
Afterenteringthe8-digitPIN,themaintenance
reminderhasbeencleared.
g223615
Figure20
Enter-PINScreen
AirCleanerIndicator
Screen
Thisicondisplayswhentheair-cleanerlterneeds
servicing.RefertothemachineOperator’sManualon
servicingtheair-cleanerlters.
Note:Thehornoption(button7)isonlyforsoftware
versionsKandup.
g223614
Figure21
1.Restrictedair-cleanerindicator
9

InformationalScreens
Pushthe1and5buttonsimultaneouslytoaccess
thesescreens.
Pushtheupanddownarrowstoscrollthroughthese
screens.
PushtheESCbuttontoreturntotheMainOperating
Screen(page1).
RotaryandCarriageDiagnostic
Screen
Therotaryandcarriageservicescreen(Figure22)
providesthefollowinginformation:
•Rotaryandcarriagejoystickoutput
•Makeuppercentageandoutput
•Breakoutpercentageandoutput
•Thrustpercentageandoutput
•Pullbackpercentageandoutput
•OnandOffindicatorsfor2-speed,seatswitch,
camrotation,carriageback,andarmsout
g023053
Figure22
AuxiliaryActivationsScreen
Theauxiliary-activationsscreen(Figure23)provides
thefollowinginformation:
•OnandOffindicatorsforclamps,wrenchbreakout
(forupperwrench),TJCapplicator,setup,pipe
rotation,pipearms,pipegrip,andpipeelevator
•Multifunctionpercentageandoutput
g023054
Figure23
DrillingFluidInformationScreen
Thedrilling-uid-informationscreen(Figure24)
providesthefollowinginformation:
•OnandOffindicatorsfordrillinguid,ow
increase,owdecrease,andmudmax
•OnandOffindicatorsforseatswitchandsetup
•Drillinguidpercentageandoutput
g023055
Figure24
10

TrackDriveInformationScreen
Thetrackdriveinformationscreen(Figure27)
providesthefollowinginformation:
•Outputforleftforward,leftreverse,rightforward,
andrightreversemovementsofthetrackdrive
•Front-Neutral-Reverse(FNR)andsteerjoystick
output
•OnandOffindicatorsforsetupandseatswitch
g029856
Figure25
CamCalibrationInformation
Screen
Thecamcalibrationinformationscreen(Figure27)
providesthefollowinginformation:
•Outputfor:camrow,rows1–4values,camsensor
value,andarmsensorvalue.
•OnandOffindicatorsfor:caminrow,camhome,
camrotated,armhome,andarmout.
g223524
Figure26
MachineInformationScreen
Themachineinformationscreen(Figure27)provides
thefollowingoutputinformationfor:
•Fuelrate
•Oilpressure
•Voltage
•Enginespeed
•Fuelconsumption
•Enginetemperature
•Hydraulicoiltemperature
•Fanexpansionmodule
g223525
Figure27
11

InformationalandWarning
Icons
SoftwareVersionsKandupOnly
CollisionConditionIndicator
Screen
Thecarriagestopsandtheicondisplayswhenthere
isacollisionconditionbetweenthedrillheadandthe
pipe/armloader(Figure28).
g029983
Figure28
1.Collisionconditionicon
PedestrianGateWarningIcon
Thisicon(Figure29)willdisplayifthepedestriangate
isnotintheloweredposition.
g223940
Figure29
StakeDownCageWarningIcon
(CEmodelsonly)
Thisicon(Figure30)willdisplayifthestakedown
cagedoorisnotclosed.
g223941
Figure30
12