Toro 4045 User manual

FormNo.3401-924RevA
4045DirectionalDrill
ModelNo.23825—SerialNo.313000501andUp
ModelNo.23825—SerialNo.314000501andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3401-924*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Forradiofrequencycomplianceinformation,referto
your
Compliance Statement Addendum thatpertains
toyourcountry.
Introduction
Thismachineisadirectionaldrillintendedforunderground
drillingandpullbackoperationforutilitylinesincluding
electrical,gas,communication,water,etc.Itisdesignedto
operateawidevarietyofattachmentseachofwhichperform
aspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
GeneralOperation..................................................4
DrivingSafety.........................................................5
DrillingSafety.........................................................6
MaintenanceandStorage..........................................8
NoiseandVibrationLevels.......................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................21
Controls...............................................................24
OperatorPlatform..............................................24
ControlPanel.....................................................36
LeftJoystick—ModeI.........................................37
LeftJoystick—ModeII........................................38
RightJoystick—ModeI.......................................39
RightJoystick—ModeII......................................40
RearControlPanel..............................................41
DrillFrameandStabilizerControls........................42
DrivePendant....................................................43
DrillPendant......................................................44
Stake-downLevers..............................................45
Specications........................................................46
Attachments/Accessories........................................46
Operation....................................................................47
UnderstandingHorizontalDirectionalDrilling
........................................................................47
GatheringSiteInformation......................................48
PlanningtheBorePath............................................51
UnderstandingandUsingtheExit-side-lockout
System..............................................................56
PreparingtheJobSiteandtheMachine......................58
DrillingtheBore....................................................68
BackreamingandPullback.......................................72
FinishingtheJob....................................................74
UsingtheTJCApplicator........................................74
MovingaDisabledMachine.....................................76
ReplacingthePipeHolder.......................................76
PositioningtheCab(ModelwithCabonly).................77
OpeningtheDoor(ModelwithCabonly)..................77
OperatingtheAirConditioningandHeating
(ModelwithCabonly).........................................78
OperatingtheWindshieldWipers(ModelwithCab
only).................................................................78
Maintenance.................................................................79
RecommendedMaintenanceSchedule(s)......................79
PremaintenanceProcedures........................................81
OpeningtheFrontHood.........................................81
OpeningtheRear-accessDoor.................................81
UsingtheCylinderLock..........................................82
Lubrication...............................................................83
GreasingtheMachine.............................................83
EngineMaintenance..................................................85
CleaningtheCrankcase-ventTube............................85
ServicingtheAir-cleaningSystem.............................85
ServicingtheEngineOilandFilter............................87
AdjustingtheValveClearance..................................89
FuelSystemMaintenance...........................................90
DrainingWaterfromtheFuelFilter...........................90
DrainingWaterfromtheFuelTank...........................90
PrimingtheFuelSystem..........................................91
ReplacingtheFuelFilters.........................................91
CheckingtheFuelLinesandConnections..................92
DrainingandCleaningtheFuelTank.........................92
ElectricalSystemMaintenance....................................93
ServicingtheBattery...............................................93
ChargingtheBattery...............................................94
Jump-startingtheMachine.......................................94
DriveSystemMaintenance.........................................95
CheckingtheOilLevelfortheStakedown
PlanetaryDrive..................................................95
CheckingtheOilLevelfortheTracksPlanetary
Drive................................................................96
ChangingtheOilfortheTracksPlanetary
Drive................................................................96
CheckingtheOilLevelfortheRotaryMotor
PlanetaryDrive..................................................97
CheckingtheOilfortheThrustMotorPlanetary
Drive................................................................97
CheckingtheOilfortheGearboxDrive.....................98
ChangingtheOilfortheGearboxDrive.....................98
ServicingtheTracks................................................99
CoolingSystemMaintenance....................................100
CheckingtheCoolantLevelintheRadiator..............101
CheckingtheConditionofCooling-system
Components....................................................101
CheckingtheConcentrationoftheCoolant..............101
CleaningtheCoolingSystem..................................101
BeltMaintenance....................................................104
ServicingtheEngine-driveBelt...............................104
HydraulicSystemMaintenance..................................106
ServicingtheHydraulicFluid.................................106
Drilling-FluidPumpMaintenance..............................109
ServicingtheDrilling-uid-pumpOil......................109
PreparingtheDrilling-uidSystemforCold
Weather...........................................................111
CabMaintenance.....................................................113
ChangingtheCabAirFilter....................................113
FillingtheWindshield-washerFluidTank.................113
Cleaning.................................................................114
CleaningwiththeSpray-hoseAttachment................114
CleaningPlasticandResinParts..............................114
Storage......................................................................115
Troubleshooting.........................................................116
Index........................................................................119
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.
Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis
Operator’ s
Man ual .Modicationstothismachineshouldonlybe
madebyeitherthemanufactureroranAuthorizedToro
Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow
allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents
orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany.Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.
Training
•ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthis
manual,itistheowner'sresponsibilitytoexplainthis
materialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Donotletchildrenoruntrainedpeopleoperateorservice
theequipment.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothing;includingahardhat,safety
glasses,longpants,substantialslip-resistantsafetyshoes
(rubberboots),gloves,andhearingprotection.Tieback
longhair.Donotwearjewelry.
•Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromtheareabefore
use.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.
–Donotrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.
GeneralOperation
•Donotruntheengineinanenclosedarea.
•Donotoperatewithouttheguardssecurelyinplace.Be
sureallinterlocksareattached,adjusted,andfunctioning
properly.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Keepawayfrommovingmachinepartsandpipes.
•Donotoperatethemachinewhenill,tired,orunderthe
inuenceofalcoholordrugs.
•Donotleavethemachinerunningunattended.Stopthe
engineandremovethekeybeforeleaving.
•Locatethepinch-pointareasmarkedonthemachineand
attachmentsandkeephandsandfeetawayfromthese
areas.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
4

DrivingSafety
Youdrivethemachinetoandfromtheworksitewiththeuse
ofatetheredremote.Whendrivingthemachine,observethe
followingsafetyprecautions:
•Operatethedrivependantalongsidethemachineoutside
ofthedangerzone(Figure3).
•Keepallbystandersawaywhilemovingthemachine.
•Donotcarrypassengersonthemachine.
•Watchfortheturning-radiussweepofthedrillframe,as
thecenteroftheturningradiusistheendofthetrack.
•Movingthemachinewiththetetheredremotecan
beerratic;moveslowlywhenusingtheremotefor
movement.
•Usecarewhenloadingorunloadingthemachineontoa
trailer.
•Watchfortrafcwhencrossingroadways.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Usecarewhendrivingthemachineonsoftorunstable
ground.
Note:Softorunevengroundcanreducestability.
•Whendrivingonaslope,theoperatorshouldbeup-slope
fromthemachine.
Note:Themachinecanbeunstableonslopes.
•Driveinaccordancewiththeweatherconditions.
Note:Drivewithcautionduringadverseweather
conditions.
Thefollowingillustrationdisplaysthesafedistancethatmust
bekeptbyallindividualswhilemovingthemachine.
Figure3
DrivingDangerZone
1.1.8m(6ft)safetydistance3.Turning-radiuscenter
2.Operator4.3m(10ft)safetydistance
5

DrillingSafety
•Alwayslowerthepedestriansafetybarbeforedrilling
(Figure4).
•Ensurethatnooneapproachesapipewhileitisspinning.
Thepipecansnagonclothingandcauseamputation
ordeath.AlwaysengagetheExit-sideLockoutbefore
anyoneapproachesthefrontofthemachine,bit,reamer,
orpipe.
DrillingDangerZone
Thedangerzoneistheareawithinandaroundthemachine
whereapersonisexposedtotheriskofinjury.Thisproximity
includeswhereapersonisreachablebyoperationalmovement
ofthemachine,itsworkingdevices,auxiliaryequipment,or
swinging/fallingequipment.
Thefollowingillustrationdisplaysthesafedistancerequired
byallindividualswhiledrilling.
Figure4
DrillingDangerZone
1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance
2.Pedestriansafetybar
DrillingNearUtilityLines
Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-CallSystem
Directory”service.IntheUSA,call811oryourlocal
utilitycompany.Ifyoudonotknowyourlocalutility
company’sphonenumber,callthenationalnumber
(USAandCanadaonly)at1-888-258-0808.Also,contact
anyutilitycompaniesthatarenotparticipantsofthe
“One-CallSystemDirectory”service.
6

UtilityLineColor
Refertothefollowingtablefortheproperutilitylineandthecorrespondingutilitylinecolor(USAandCanada).
UtilityLineUtilityLineColor
ElectricRed
Telecommunication,alarmorsignal,cables,orconduitOrange
Naturalgas,oil,steam,petroleum,orothergaseousorammable
material
Yellow
SeweranddrainGreen
DrinkingwaterBlue
Reclaimedwater,irrigation,andslurrylinesPurple
TemporarysurveymarkingsPink
ProposedexcavationlimitsWhite
ElectricalLineSafety
WARNING
Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischargedwith
electricity,seriousinjuryordeathcouldresult.
Donotleavetheseatofthemachineifthemachine
ischargedwithelectricity.
Intheeventofanelectricstrikethatchargesthemachine,the
Zap-AlertElectricStrikealarmsystemwillsoundforaslong
asthemachineischargedwithpower.
Note:Immediatelycontacttheproperemergencyandutility
authoritiestosecuretheareainthecasethatthemachineis
chargedandyoucannotleavetheseatofthemachine.
Note:Itispossibletostrikeautilitylinewithoutthemachine
becomingcharged.
•Thealarmwillsoundifthedrillcontactsanelectrical
powersource.
•Itislikely(butnotalwaysthecase)thatthepower-source
interrupterorbreakerwilltrip,buttoensureyoursafety,
considerthatthemachinemaybeconductingelectricity.
•Donotattempttoleavethemachine.
Important:Youwillbesafeaslongasyoudonot
leavetheseatofthemachine.
•Touchinganypartofthemachinemaygroundyou.
•Donotallowanotherindividualtotouchorapproach
themachinewhencharged.
•Thealarmmaysoundifacommunicationlineisbroken,
butuntilyouarecertain,youmustconsiderthealarmto
beanelectricstrike.
GasLineSafety
WARNING
Ifyoudamageagasline,animmediateexplosion
andrehazardcouldoccur.Leakinggasisboth
ammableandexplosiveandmaycauseserious
injuryordeath.
•Donotsmokewhileoperatingthemachine.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
WaterLineSafety
Ifyoudamageawaterline,apotentialoodhazard
couldoccur.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
CommunicationLineSafety
Important:RefertoElectricalLineSafety(page7)ifa
communicationlineisdamaged.
CAUTION
Ifyoudamagetheber-opticcableandlookinto
theexposedhighly-intenselight,youmayharm
youreyes.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
7

MaintenanceandStorage
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Lowerthethrustframe,stoptheengine,andremove
thekey.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
•Lettheenginecoolbeforestoring,anddonotstorenear
aame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.
•Donotallowuntrainedpersonneltoservicethemachine.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
•Chargebatteriesinanopen,wellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepallpartsingood-workingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Ifanymaintenanceorrepairrequirestheframetobein
theraisedposition,securetheframeintheraisedposition
withthehydrauliccylinderlock;refertoInstallingthe
CylinderLock(page82).
•Keepnutsandboltstight.
•Keepequipmentingoodcondition.
•Donottamperwithsafetydevices.
•Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Donotremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmokewhilerefuelingthemachine.
–Donotrefuelthemachineindoors.
–Donotstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Donotllacontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;donotuse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
NoiseandVibrationLevels
WARNING
Theoperatormustwearhearingprotectionwhen
operatingthemachine.Failuretowearhearing
protectionmaycausehearingloss.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof92
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN791.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof110dBA,
whichincludesanUncertaintyValue(K)of3.75dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO4871.
VibrationLevel
Measuredvibrationlevelforrighthand=1.8m/s2
Measuredvibrationlevelforlefthand=1.3m/s2
Measuredvibrationlevelforwholebody=0.03m/s2
UncertaintyValue(K)=0.02m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
117-2718
125-6118
1.Crushinghazard,machinemovement—readtheOperator’s
Manual.
125-6120
1.Lowerdrillcarriage4.Lowerleftstabilizer
2.Raisedrillcarriage5.Raiserightstabilizer
3.Raiseleftstabilizer6.Lowerrightstabilizer
9

125-6137
125-6108
1.Thrownobjecthazard—readtheOperator’sManual.
125-6694
1.Tie-downpoint
125-8473
1.Explosionhazard—wear
eyeprotection.
3.Firehazard—keepopen
amesaway.
2.Causticliquid/chemical
burnhazard—rinse
affectedareaandseek
medicalassistance.
4.Poisonhazard—donot
tamperwiththebattery.
10

125-6114
1.Storedenergyhazard—donotusetools;readthe
Operator’sManual.
125-6119
1.Entanglementhazard—keepawayfrommovingobjects.
125-6126
1.Entanglementhazard—keepawayfrommovingparts.
125-6131
1.Warning—stayatleast3m(10ft)awayfromthemachine.
11

125-6115
1.Crushinghazard—deploycylinderlocksbeforeperforming
maintenance.
125-6110
1.Crushinghazard—donotstandunderanypartofthe
machine.
125-6128
1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.
125-6130
1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)
awayfromthesidesofthemachine.
12

125-6109
1.Electricalshockhazard—whentheZap-Alertsystemis
activatedbyapowerstrike,donotleavetheoperator’s
positionortouchthegroundandthemachineatthesame
time;themachinewillbeenergizedwithelectricalpower.
125-6111
1.Stakeup6.Stakeup
2.Stakedown7.Stakespin
counterclockwise
3.Stakespin
counterclockwise
8.Stakedown
4.Stakespinclockwise9.Stakespinclockwise
5.Leftstake10.Rightstake
125-6123
1.Loadpipesfrombackrowrst.
125-6124
1.Centerthepipejointbetweentheupper(makeup/breakout
wrench)andlowerwrenches(stationarywrench).
13

125-6107
1.Crushinghazardofhandandfoot—keephandsandfeet
away.
125-6116
1.Fallinghazard—donotmovethemachinewhensomeone
isintheoperator’sposition.
125-6140
1.Rotatethechair.
125-6152
1.Moveseatforwardsandbackwards.
14

125-6158
ModelwithCabonly
1.Engine—start13.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.
2.Pressdowntostoptheengine14.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.
3.Pulluptostarttheengine15.Withtriggerpressed,rockforwardtorotatetheupperwrench
(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.
4.ResetZap-Alertsystem16.Withtriggerpressed,pressfrontorrearbuttontoresume
thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.
5.Zap-Alertsystemtriggered17.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.
6.Unlockexit-sidelockout18.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.
7.Resetexit-sidelockout19.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).
8.Engagedrivemovementandsetupfunctions20.ModeI—lefttriggerreleased,raisespipeelevator;left
triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).
9.Engagedrillcarriagemovementandotherdrillfunctions21.Exit-sidelockout—drill-enabledlight
10.TurntheworklightOnorOff22.Transmitter-battery-statusLight
11.Swingthecabinorout23.Increaseordecreasetheenginespeed
12.Windshield-wipercontrol24.Rotatethecabclockwiseorcounterclockwise
15

125-6142
1.Exit-sidelockout—resetlight14.Worklights—Off
2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.
3.Transmitter-battery-statuslight16.Enginespeed
4.Engine—start17.Pressandholdtodecreaseenginespeed.
5.Pressdowntostoptheengine;pulluptostarttheengine.18.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.
6.ResetZap-Alertsystem19.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.
7.Zap-Alertsystemtriggered20.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).
8.Unlockexit-sidelockout21.ModeI—lefttriggerreleased,raisespipeelevator;left
triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).
9.Resetexit-sidelockout22.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.
10.Engagedrivemovementandsetupfunctions23.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.
11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench
(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.
12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume
thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.
13.Worklights
16

125-6125
1.Warning—readthe
Operator’sManual.
6.Pressandholdtomove
thedrillcarriageathigh
speedupordownthedrill
frame.
2.Explosionhazard;
electricalshock
hazard—donotdigbefore
callinglocalservices.
7.ModeI—spindrillspindle
clockwise.ModeII—left
triggerpressed,openthe
lowerwrench(stationary
wrench);lefttrigger
released,raisethepipe
elevator.
3.Presstoapplythread-joint
compound.
8.ModeI—spindrillspindle
counterclockwise.Mode
II—lefttriggerpressed,
closethelowerwrench
(stationarywrench);left
triggerreleased,lowerthe
pipeelevator.
4.Pressandholdfor
maximumdrillinguid
pressure;releasetostop
theow.
9.Thrustthedrillcarriage
forward.
5.Presstoturnthe
drilling-uidpumpon
oroff.
10.Pullthedrillcarriage
rearward.
125-1641
1.Forwardleft6.Forwardright
2.Increaserpm7.High
3.Enginespeed8.Trackspeed
4.Decreaserpm9.Low
5.Reverseleft10.Reverseright
125-1621
1.Presstheoperatorpresenceswitchtoenablemachine
movement.
125-1622
1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.
17

125-6127
1.Cutting/dismembermenthazard,fan—keepawayfrom
movingparts.
125-6129
1.Hotsurface—keepawayfromhotsurfaces.
125-6141
1.Engine—heatinglight4.Engine—start
2.Engine—stop5.Drill-pendantreceptacle
3.Engine—run6.Drive-pendantreceptacle
0000
0000
0000
125-6157
1.Disconnectthebattery
power.
3.On/Start
2.Off/Stop4.ReadtheOperator’s
Manual.
18

125-6113
1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.
2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.
3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore
callinglocalutilities.
125-6117
1.Fallinghazard—donotstandonthemachinewhileitis
moving.
125-6139
1.Liftpointandtie-downpoint
125-6135
19

125-1623
1.Forwardlefttrack/forwardrotary11.Wrenchmakeup(forupperwrench)
2.Reverselefttrack/reverserotary12.Raisepipeelevator
3.Drillinguidpumpon13.Lowerpipeelevator
4.Forwardrighttrack/forwardcarriage14.Reversecamrotation
5.Reverserighttrack/reversecarriage15.Forward(towardoperator)camrotation
6.Tightenlowerwrench(stationarywrench)16.Tightenpipegrip
7.Loosenlowerwrench(stationarywrench)17.Loosenpipegrip
8.Tightenupperwrench(makeup/breakoutwrench)18.Reversedrillspindle
9.Loosenupperwrench19.Forward(towardoperator)drillspindle
10.Wrenchbreakout(forupperwrench)
20