Toro 23898 User manual

FormNo.3429-304RevA
4050DirectionalDrill
SoftwareVersionsA–D
ModelNo.23898—SerialNo.316000001andUp
ModelNo.23899—SerialNo.316000001andUp
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Joysticks
4-ButtonJoysticks
g290345
Figure1
8or9-ButtonJoysticks
g290344
Figure2
MainInformationScreen
Thisistherstscreenthatappearsaftertheinitial
splashscreen.T onavigatebetweenscreens,usethe
leftandrightarrows.
g287717
Figure3
1.Drillspeed(rpm)4.Enginespeed(rpm)
2.Rotarytorque5.Drilling-uidowrate
3.Thrustforce6.Drilling-uid/Air-hammer
pressure
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3429-304*A

g287716
Figure4
1.Pipefunctions6.Enginetemperaturegauge
2.Fuelgauge7.Enginedroop
3.Limitsettingoptions8.Thrustforce,drillspeed
(rpm),orrotarytorque
adjustment
4.Cruiseoption9.Horn
5.Selectpiperow
GototheMudorAirHammerSelectionScreen(page
15)toswitchbetweenmudpressureandairhammer
functions.
Pushbutton1toswitchbetweenthepipefunctions
pullpipe,pushpipe,andneutral.
Pushbutton4togotothecruisescreen.
Pushbutton5toswitchbetweenthrustforce,drill
speed(rpm),androtarytorquelimits.
Usebuttons6and7tosetthelimitsformaximumdrill
speed(rpm),rotarytorque,andthrustforce.
•Thrustforce:Changethethrustforcelimitby
pushing6or7.
•Drillspeed(rpm):Changethedrillspeedrpmlimit
bypushing6or7.
•Rotarytorque:Changetherotarytorquelimitforce
bypushing6or7.
g213150
Figure5
1.Pullpipe4.Thrustforce
2.Pushpipe5.Drillspeed(rpm)
3.Rotarytorque
2

CruiseModeandScreen
SoftwareversionRevDandup.
Cruisemodeisidentiedbythisicon:
Cruisemodeprovideshands-freeoperationforrotaryandthrust,setbytheoperator.
Note:UseCruisemodeforpullbackonly.Usingcruisemodeinthrustcouldcausedamage.
Youcanonlyusecruisemodewithclockwisefunctions.
AccessingtheCruiseScreen
Pushthecruisebuttononthejoystick(Figure6)orpushbutton4onthehomescreentoaccessthecruise
screen.
Note:Forthe4-buttonjoystick,pushthetriggerandtopbuttontogether.
g290320
Figure6
g290322
Figure7
CruiseModeScreen
ActivatingCruise
1.Ifnecessary,setthemachinelimits;refertotheMainInformationScreen(page1).
2.Holdthejoystick(s)intheactivepositionfortheamountofthrustandrotationspeedyouwantandpush
thecruisebuttononthejoystick(Figure6).
Onceset,usethecruisescreentoadjustthesettings(Figure7).
1.Pushbuttons1,3,5,or8toselectthesettingtoadjust.
Note:Theiconwillturngreenandagreencirclewillhighlighttheoptionyouselect(Figure8).
3

2.Pushbutton6or7toincreaseordecreasethevalueoftheselectedsetting.
g290321
Figure8
Thefollowingtabledescribesthefunctionvaluesaffectedwhenanotherfunctionisgivenpriority.
Thepriorityisthefunctionwiththehighestvalue,notthevalueselectedinthescreen.
Allvaluesaredependentontheavailableenginehorsepower.
ButtonPriorityIconDescription
1Piperotationspeed
(RotaryRPM)
ThesetrotaryRPMismaintainedunlessthesetrotarytorqueis
exceeded,thentherotaryrpmisreduced.
3RotaryT orqueThesetrotarytorquevalueismaintainedunlessthemaximumset
rotaryRPMisexceeded,thenthetoquevalueisreduced.
5Thrustforce(Carriage
Thrust)
Thesetcarriagethrustismaintainedunlessthecarriagerate(speed)
isexceeded,thenthethrustforceisreduced.
8Thrustrate(Carriage
Rate/Speed)
Thesetcarriagerate(speed)ismaintainedunlessthemaximumset
carriagethrustisexceeded,thenthespeedisreduced.
PushtheESCbuttontoreturntotheMainInformationScreen(page1).
DeactivatingCruise
Pushthejoystickinanydirectionorpushthecruisebuttontodeactivatethecruisemode.
Note:Thesettingsresetwhenthemachineisturnedoff.
ResumingCruise
Pushthecruisebuttononthejoysticktoresumethefunctionswiththesamesettings.
Note:Thesettingsresetwhenthemachineisturnedoff.
4

SmartTouch™Home
Screen
SmartTouchmodeallowstheoperatortoloadand
unloadpipesfromtherodboxwithlessjoystick
operationtoreduceoperatorfatigue.
UsetheCarriageSettingsScreen(page14)toturn
SmartTouchmodeonandoff.
Note:ThePush/PullIconshaveagreenbackground
whenSmartT ouchmodeisonandaribbonappears
atthebottomofthescreenshowingasequenceof
thesteps.
Important:NeverswitchbetweenPush/Pull
modesduringthechosenoperation.Useneutral
(manual)modetoswitchbetweenPush/Pull;refer
toCarriageSettingsScreen(page14)toturn
SmartTouchmodeoff.
TheSmartTouchscreensappearsalongthebottomof
thehomescreenasshownbelow.
g231722
Figure9
PullingPipeinSmartTouchMode
StarttheSmartT ouchmodewiththecamassemblyin
thehomeposition(row4ofthepipebox).
g236957
Figure10
1.Gotothepreviousstep2.Gotothenextstep
Important:Pushandholdthelowersectionof
thecamrockerswitchontheleftjoystickuntilthe
actioniscompleteineachstep(Figure11).
g210060
Figure11
Pushandholdtheuppersectionofthecam
rockerswitchontheleftjoystickuntilallactions
arecompletetogotothepreviousstepinthe
sequence(Figure12).
g210061
Figure12
5

1.Pushbutton1toselectthepullpipeoption
(Figure13).
2.Pushbuttons2and3toselecttherowwhere
youwanttoplacethepipe(Figure13).
g232381
Figure13
1.Pullpipe2.Selectpiperow
3.Holdthelowerrightbuttononthe8-button
joystick(Figure10)orthelowersectionofthe
rockerswitch(Figure15)onthe4-buttonjoystick
untilthefollowing3thingshappen(Figure16):
A.Thecamassemblyrotatestowardthe
operatorstation.
B.Theelevatorlowers.
C.Theloaderarmsrotatetothedrillpipe.
g231712
Figure14
g287721
Figure15
g232376
Figure16
6

4.Releasetherockerswitch/buttontoproceedto
thenextstepinthesequence(Figure17).
g231713
Figure17
5.Breakthepipeconnection;refertoRemoving
DrillPipesintheOperator’sManual.
6.Holdthelowerleftbuttononthe8-buttonjoystick
ortheupperbuttononthe4-buttonjoystickto
gripthepipe(Figure18)andFigure19)and
releasethebutton.
g287720
Figure18
g232377
Figure19
7.Holdthelowerrightonthe8-buttonjoystick
(Figure10)orthelowersectionoftherocker
switch(Figure21)ofthe4-buttonjoystickuntil
thearmsrotatewiththepipebacktothehome
positionandthegrippersopenasthepipe
entersthecamassemblypocket(Figure22).
g231714
Figure20
g287721
Figure21
g232378
Figure22
7

8.Releasethebutton/rockerswitchtoproceedto
thenextstepinthesequence(Figure23).
g231715
Figure23
9.Holdthelowerrightbutton(Figure10)onthe
8-buttonjoystickorthelowersectionofthe
rockerswitch(Figure24)ofthe4-buttonjoystick
untilthecamassemblyrotatestotheselected
rowunderthepipebox(Figure25).
g287721
Figure24
g232379
Figure25
10.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure26).
g231716
Figure26
11.Holdthelowerrightbutton(Figure10)onthe
8-buttonjoystickorthelowersectionofthe
rockerswitch(Figure27)ofthe4-buttonjoystick
untiltheelevatorputsthepipebackinthepipe
boxandthecamrotatestothehomeposition
(Figure28).
g287721
Figure27
g232380
Figure28
12.Releasetherockerswitchtostartthepull-pipe
processagain.
8

PushingPipeinSmartTouchMode
StarttheSmartT ouchmodewiththecamassemblyin
thehomeposition(row4ofthepipebox).
g236957
Figure29
1.Gotothepreviousstep2.Gotothenextstep
Important:Ensurethatyouholdthelowersection
ofthecamrockerswitch,ontheleftjoystick,
completelydownuntiltheactioniscompletein
eachstep(Figure30).
g210060
Figure30
Holdtheuppersectionofthecamrockerswitch,
ontheleftjoystick,completelydownuntilall
actionsarecompletetogotothepreviousstepin
thesequence(Figure31).
g210061
Figure31
1.Pushbutton1toselectpushpipe(Figure32).
2.Pushbuttons2and3toselecttherowwhere
youwanttogetthepipe(Figure32).
g232387
Figure32
1.Pushpipe2.Selectpiperow
3.Holdthelowerrightbuttononthe8-button
joystick(Figure10)orthelowersectionofthe
rockerswitch(Figure34)onthe4-buttonjoystick
untilthecamassemblyrotatestotheselected
rowandtheelevatorlowersthepipeintothe
opening(Figure35).
g231717
Figure33
g287721
Figure34
9

g232382
Figure35
4.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure36).
g231718
Figure36
5.Holdthelowerrightbuttononthe8-button
joystick(Figure10)orthelowersectionofthe
rockerswitch(Figure37)onthe4-buttonjoystick
untilthecamassemblyfullyrotatesforwardto
therackandtheelevatorslifttheremainingpipe
intothepipebox(Figure38).
g287721
Figure37
g232383
Figure38
10

6.Releasethebutton/rockerswitchtoproceedto
thenextstepinthesequence(Figure39).
g231719
Figure39
7.Holdthelowerrightbuttononthe8-button
joystick(Figure10)orthelowersectionofthe
rockerswitch(Figure40)onthe4-buttonjoystick
untiltheloaderarmsrotatetowardthepipebox.
Astheyrotatepastthecamassemblythepipe
gripperscloseonthepipe,bringingittothedrill
string(Figure41).
g287721
Figure40
g232384
Figure41
8.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure42).
g231720
Figure42
9.Makethepipeconnection;refertoAddingDrill
PipesintheOperator’sManual.
10.Holdthelowerleftbuttononthe8-buttonjoystick
orthelowerbuttononthe4-buttonjoystickto
releasethepipe(Figure43andFigure44)and
releasethebutton.
g287720
Figure43
g232385
Figure44
11

11.Holdthelowerrightonthe8-buttonjoystick
(Figure10)orthelowersectionoftherocker
switch(Figure46)onthe4-buttonjoystick
untiltheloaderarmsrotatebackandthecam
assemblyreturnstothehomeposition(row4)
(Figure47).
g231721
Figure45
g287721
Figure46
g232386
Figure47
12.Releasethebutton/rockerswitchtostartthe
push-pipeprocessagain.Thecamassembly
goestotherowpickedinstep2ofPushingPipe
inSmartTouchMode(page9).
HoursScreenOptions
MachineHoursScreen
Toaccessthisscreen,pushbutton1ontheHours
screen.
Thisscreenshowstheoperatinghoursofthe
machine.YoucannotchangeMachine1butyoucan
resetMachine2.
g213163
Figure48
MudUseScreen
Toaccessthisscreen,pushbutton2ontheHours
screen.
Thisscreenshowsthemudvolumeused.
Toswitchbetweengallonsandliters,refertoFigure
58,LanguageandUnitsOptionsScreen(page15).
Youcannotchangethetotalmud,butyoucanreset
thedailymudusingbutton8.
g034784
Figure49
12

LubricationandMaintenance
Screens
Toaccessthisscreen,pushbutton3ontheHours
screen.
Thesescreensprovidetheuserwiththedaily
maintenanceschedulesintheincrementslistedbelow.
Toresetthemaintenanceinterval,navigatetothe
ParametersOptionsScreen(page14),pushthedown
arrowtoscrolltothemaintenanceoptionsscreen,and
enterpinnumber12356.
Pushthefollowingbuttonstoattainthesubsequent
maintenanceschedule:
•Button3—10-hour/Daily(Figure50)
•Button5—50-hour(Figure51)
•Button6—250-hour(Figure52)
•Button7—500-hour(Figure53)
•Button8—1,000-hour(Figure54)
g034777
Figure50
g034778
Figure51
g034779
Figure52
g034780
Figure53
g034781
Figure54
13

SettingsScreenOptions
CarriageSettingsScreen
Pushbutton1ontheSettingsscreen.
Usethisscreentochangethecarriagesettings.Use
theupanddownarrowstorotatebetweenpushpipe,
pullpipe,andneutral.
PushtheOKbuttontoturnSmartTouch™onandoff.
g233212
Figure55
ControlModeScreen
Pushbutton2ontheSettingsscreen.
Usethisscreentoselectbetweenthe2joystick
controloptions.Pushtheupanddownarrowsto
switchbetweenModeIandModeII.
g224024
Figure56
Joystick
Type
Left/RightModeIModeII
LeftJoystickWrenchand
pipeloader
(gripperand
elevator)
Rotation,
wrench,and
pipegripper
4-Button
Joystick
Functions
RightJoystickThrustand
rotation
Thrustand
pipeloader
elevator
Joystick
Type
Left/RightModeIModeII
LeftJoystick(noaction)Rotation
8or9-Button
Joystick
FunctionsRightJoystickThrustand
rotation
Thrust
ParametersOptionsScreen
Pushbutton3ontheSettingsscreen.
Thepinnumbertochangetheparametersis
73236531.
Pushthedownarrowtoscrolltothemaintenance
optionsscreentoresetthemaintenanceinterval.
Enterpinnumber12356.
g224027
Figure57
14

LanguageandUnitsOptions
Screen
Pushbutton5ontheSettingsscreentoaccessthe
languageandunitsScreen.Pushtheupanddown
arrowstoswitchbetweenEnglishunitsandmetric
units.
g224026
Figure58
ScreenSettings
Pushbutton6ontheSettingsscreentoswitch
betweenzoomdelay,brightness,anddayornight
mode.Usetheupanddownarrowstoadjustthe
parameters.
TheMainDrillingScreenzoomsintothedrilling
functions.Thesesettingsadjustthedelayonhow
longittakestozoom.
g224028
Figure59
ClockSettingsScreen
Pushbutton7ontheSettingsscreentosettheclock
settingsoptions.
Onceyouareonthisscreen,pushbutton7torotate
betweendate,time,and12/24.
Usetheupanddownarrowstoadjusttheparameters.
g224023
Figure60
MudorAirHammerSelection
Screen
Pushbutton8ontheSettingsscreentoaccessthis
screen.Usetheupanddownarrowstoswitchbeen
mudandairhammer.
PushtheOKbuttontoselecttheoption.
Important:Ensurethatyousetupthevalves
peryourselection.RefertotheAirHammer
InstallationInstructions.
Thisupdatesthedisplayonthehomescreen(Figure
3).
g288048
Figure61
15

g288049
Figure62
Information(I/O)Screens
JoystickI/OScreen
Pushbutton1ontheI/Oscreentorotatebetweenthe
DrillandSetupoptions.Theiconturnsgreenwhen
theassociatedfunctionisactuated.
Whentherockerswitchontheleftcontrolpanelisin
theDrillposition,theupperlefticonturnsgreenand
thejoystickvoltagescanbecheckedaswellasverify
the2-Speed,andExitSideLockoutinputs.
WhentherockerswitchisintheSetupposition,the
upperrighticonisgreen.Thesetuppositionallows
youtomovethemachineandpreparefordrilling.
g224025
Figure63
•Therotaryvoltagerangesfrom0.0to8.5Vand
canbepresentforeithermake(uppericon)or
break(lowericon)astheselectedrotaryjoystickis
moved.
•Thecarriageindicatesavoltagerangefrom0.0to
10.0Vinthejoystickselecteddirectionforthrust
orpullback.
•Thelowerlefticonindicatesthecarriageposition
ofwrench,load,orcarriagebackasthecarriage
movestothemostrearwardpositions.
•Thelowercentericonindicatesifthe2-speed
selectionofthecarriagespeedhasbeenselected.
•ThelowerrighticonindicatesthestatusoftheExit
SideLockout(ESL).Iftheindicatorisblack,the
carriageandrotaryactionsareinhibited.
EngineI/OScreen
Toaccessthisscreenpushbutton2ontheI/Oscreen.
Thisscreendisplaysengineinformation.
g287715
Figure64
1.Enginespeed(rpm)6.Air-lterindicator
2.Engine-oilpressure7.Hydraulic-uidlter
3.Batteryvoltage8.Hydraulic-uid
temperature(not
available)
4.Enginecoolant
temperature
9.Enginedroop
5.Enginecoolantlevel
Enginespeed(rpm)icon:displays,instepsof100,
theenginespeed(rpm).
Engine-oilpressureicon:displaystheengine-oil
pressure(barorpsi).
Batteryvoltageicon:displaysthebatteryvoltage.
•Iftheengineisshutoff,thevoltageismeasured
bytheT orocontroller.
•Iftheengineisrunning,thevoltageissuppliedby
enginecontroller.
Enginetemperatureicon:displaystheengine
coolanttemperaturemeasuredatthereservior.The
temperaturedropsto40°Fwhentheengineisshutoff.
Enginecoolanticon:displaysiftheenginecoolant
islow.
16

Airltericon:theairltericonisgreenunlessthe
lterispluggedthentheindicatorisred.
Hydraulic-uidltericon:thehydraulic-uidlter
iconisgreenunlessthelterispluggedthenthe
indicatorisred.
Enginedroopicon:selecttheallowableengine
droopof80,90,or100%.Thedroopvalueisthe
lowestpointbelowlow-loadspeed(rpm)(under75
percentload)thattheenginemaydecreasebefore
thedrivetotherotaryheadisdecreasedtomaintain
thelowestvalue.Pushtheupanddownarrowsto
selectthedroopvalue.
CamArmI/OScreen
Toaccessthisscreenpushbutton3ontheI/Oscreen.
Usethisscreentoadjustthecamandpipeloader
calibrationoptions.
g213146
Figure65
1.Pushbutton3tocalibrate.
1.Pushbutton3totogglethecalibrationonandoff.
2.Pushtheupanddownbuttonsonthedisplay
toselecttheloadpositionandthepipe-row
position.
3.PushtheOKbutton2timesonthedesired
positiontosavethecalibration.
The2voltagesonthebottomindicatetheloader
armandcamactualvoltagefromthesensors.The
voltagesrangefrom1.0to4.0V.Anyvoltagehigher
orlowerindicateseithersensorfailureorincorrect
calibration.
JoystickHelpScreens
Toaccessthesescreenspushbutton4ontheI/O
screen.
Thesescreensshowthefunctionofeachjoystick
button.
Pushtheupanddownarrowstoscrollthroughthe
screens.
g287762
Figure66
4-ButtonJoysticks
g287757
Figure67
g287758
Figure68
17

g287759
Figure69
g287760
Figure70
8or9-ButtonJoysticks
g290338
Figure71
g290339
Figure72
g290340
Figure73
g290341
Figure74
g290342
Figure75
g290343
Figure76
18

AuxiliaryI/OScreen
Toaccessthisscreenpushbutton5ontheI/Oscreen.
Alliconschangefromblacktogreenwhenyou
operatetheassociatedfunctions.
g213173
Figure77
1.Raise/Lowerelevator5.Loaderarm
2.Breakoutwrench6.Rotatepipecam
3.Upperorlowerwrench7.TJCgrease
4.Gripper
ControllerI/OScreen
Toaccessthisscreenpushbutton6ontheI/Oscreen.
g213147
Figure78
1.Seatswitch5.Mudpumpstatus
2.Exitsidelockout6.Mudpumpow
3.Pedestriangate7.Processorindicator
4.Camoverrideinput
Seatswitchicon:showsanarrowoutwhenthe
operatorseatisempty;theswitchshowsagureicon
whenyouareintheoperatorseat.
•Showstheseatwithanarrowwhentheoperator
seatisunoccupied
•Showstheseatwithagurinewhentheoperator
seatisoccupied
Exitsidelockouticon:changesfromblacktogreen
wheninoperation.
Pedestriangateicon:
•ShownintheUPpositionwithagurine:thegate
isnotinthecorrectpositionfordrilling
•ShownintheDOWNposition:thegateiscorrectly
positionedfordrilling
Camoverrideinputicon:turnsgreenwhenthe
overridebuttonispushedonthejoystick.
Mudpumpstatusicon:
•Black:mudpumpisoff
•Yellow:mudpumpisinstandby
•Green:mudpumpisinon
•Greenwith100:mudpumpisinmaxow
Mudpumpowicon:indicatestheinputfromthe
rockerswitchonthejoystick.
•Whentherockerswitchisactuatedup,the
indicatorturnsgreenwithablueup/increasearrow.
•Whentherockerswitchisactuateddown,the
indicatorturnsgreenwithabluedown/decrease
arrow.
•Theiconisblackwhentherockerswitchisnot
pressed.
Processorindicatoricon:showsaredXtoindicate
aproblemwiththeexpansionprocessorlocatednext
tothemaincontroller.
TravelPendantI/OScreen
Toaccessthisscreenpushbutton7ontheI/Oscreen.
Thetravelpendantscreenshowsthevoltageand
positionofthejoysticklocatedonthependant.
g213169
Figure79
19

Thereddotappearsinthecenterofthetargetand
theFNR(forward,neutral,reverse)andSteervoltage
shows2.5Vpriortoallowingthedrilltomove.Ifthe
reddottravelsoutsideoftheoutermostblackring,
serviceorreplacethependantwithanewpendant.
Theindicatorstotherightandleftofthecircleshow
thedirectionofthetracktravel.Thevoltagesshow
arangefrom0to10.0V.
ErrorsandMachine
InformationScreens
DrillErrorsScreens
Toaccessthisscreenpushbutton1ontheErrorsand
MachineInformationscreen.
Thisscreendisplaysanydrillerrors.
Usetheupanddownarrowstoscrollthroughthe
errors.ContactyourAuthorizedServiceDealerfor
codesthatcannotbecleared.
g213168
Figure80
EngineErrorsScreen
Toaccessthisscreenpushbutton2ontheErrorsand
MachineInformationscreen.
Thisscreendisplaysanyengineerrors.
Usetheupanddownarrowstoscrollthroughthe
errors.ContactyourAuthorizedServiceDealerfor
codesthatcannotbecleared.
g213170
Figure81
20