Toro DD4045 Quick start guide

FormNo.3419-198RevB
4045DirectionalDrill
SoftwareVersionsA–C
ModelNo.23823/A/C/TE/W—SerialNo.315000001andUp
ModelNo.23825/A/C/TE/W—SerialNo.315000001andUp
SoftwareGuide
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
YoumaycontactTorodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
MainInformationScreen
Thisistherstscreenthatappearsaftertheinitial
splashscreen.T onavigatebetweenscreens,usethe
leftandrightarrows.
g214633
Figure1
1.Drillspeed(rpm)4.Enginespeed(rpm)
2.Rotarytorque5.Drilling-uidowrate
3.Thrustforce6.Drilling-uid/Air-hammer
pressure
g214634
Figure2
1.Pipefunctions5.Enginetemperaturegauge
2.Fuelgauge6.Enginedroop
3.Limitsettingoptions7.Horn
4.Selectpiperow8.Thrustforce,drillspeed
(rpm),orrotarytorque
adjustment
GototheMudorAirHammerSelectionScreen(page
12)toswitchbetweenmudpressureandairhammer
functions.
Pushbutton1toswitchbetweenthepipefunctions
pullpipe,pushpipe,andneutral.
Pushbutton5toswitchbetweenthrustforce,drill
speed(rpm),androtarytorquelimits.
Usetheupanddownarrowstosetthelimitsfor
maximumdrillspeed(rpm),rotarytorque,andthrust
force.
•Thrustforce:Changethethrustforcelimitby
pushing6or7.
•Drillspeed(rpm):Changethedrillspeedrpmlimit
bypushing6or7.
•Rotarytorque:Changetherotarytorquelimitforce
bypushing6or7.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3419-198*B

g213150
Figure3
1.Pullpipe4.Thrustforce
2.Pushpipe5.Drillspeed(rpm)
3.Rotarytorque
SmartTouch™Home
Screen
SmartTouchmodeallowstheoperatortoloadand
unloadpipesfromtherodboxwithlessjoystick
operationtoreduceoperatorfatigue.
UsetheCarriageSettingsScreen(page10)toturn
SmartTouchmodeonandoff.
Note:ThePush/PullIconshaveagreenbackground
whenSmartTouchmodeisonandaribbonappears
atthebottomofthescreenshowingasequenceof
thesteps.
Important:NeverswitchbetweenPush/Pull
modesduringthechosenoperation.Useneutral
(manual)modetoswitchbetweenPush/Pull;refer
toCarriageSettingsScreen(page10)toturn
SmartTouchmodeoff.
TheSmartT ouchscreensappearsalongthebottomof
thehomescreenasshownbelow.
g231722
Figure4
PullingPipeinSmartTouchMode
StarttheSmartT ouchmodewiththecamassemblyin
thehomeposition(row4ofthepipebox).
Important:Ensurethatyouholdthelowersection
ofthecamrockerswitch,ontheleftjoystick,
completelydownuntiltheactioniscompletein
eachstep(Figure5).
g210060
Figure5
Holdtheuppersectionofthecamrockerswitch,
ontheleftjoystick,completelydownuntilall
actionsarecompletetogotothepreviousstepin
thesequence(Figure6).
g210061
Figure6
1.Pushbutton1toselectthepullpipeoption
(Figure7).
2

2.Pushbuttons2and3toselecttherowwhere
youwanttoplacethepipe(Figure7).
g232381
Figure7
1.Pullpipe2.Selectpiperow
3.Holdthelowersectionoftherockerswitch
(Figure9)untilthefollowing3thingshappen
(Figure10):
A.Thecamassemblyrotatestowardthe
operatorstation.
B.Theelevatorlowers.
C.Theloaderarmsrotatetothedrillpipe.
g231712
Figure8
g210462
Figure9
g232376
Figure10
3

4.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure11).
g231713
Figure11
5.Breakthepipeconnection;refertoRemoving
DrillPipesintheOperator’sManual.
6.Holdtheupperbuttononthejoysticktogripthe
pipe(Figure12andFigure13)andreleasethe
button.
g210533
Figure12
g232377
Figure13
7.Holdthelowersectionoftherockerswitch
(Figure15)untilthearmsrotatewiththepipe
backtothehomepositionandthegrippersopen
asthepipeentersthecamassemblypocket
(Figure16).
g231714
Figure14
g210462
Figure15
g232378
Figure16
4

8.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure17).
g231715
Figure17
9.Holdthelowersectionoftherockerswitch
(Figure18)untilthecamassemblyrotatestothe
selectedrowunderthepipebox(Figure19).
g210462
Figure18
g232379
Figure19
10.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure20).
g231716
Figure20
11.Holdthelowersectionoftherockerswitch
(Figure21)untiltheelevatorputsthepipeback
inthepipeboxandthecamrotatestothehome
position(Figure22).
g210462
Figure21
g232380
Figure22
12.Releasetherockerswitchtostartthepull-pipe
processagain.
5

PushingPipeinSmartTouchMode
StarttheSmartT ouchmodewiththecamassemblyin
thehomeposition(row4ofthepipebox).
Important:Ensurethatyouholdthelowersection
ofthecamrockerswitch,ontheleftjoystick,
completelydownuntiltheactioniscompletein
eachstep(Figure23).
g210060
Figure23
Holdtheuppersectionofthecamrockerswitch,
ontheleftjoystick,completelydownuntilall
actionsarecompletetogotothepreviousstepin
thesequence(Figure24).
g210061
Figure24
1.Pushbutton1toselectpushpipe(Figure25).
2.Pushbuttons2and3toselecttherowwhere
youwanttogetthepipe(Figure25).
g232387
Figure25
1.Pushpipe2.Selectpiperow
3.Holdthelowersectionoftherockerswitch
(Figure27)untilthecamassemblyrotatestothe
selectedrowandtheelevatorlowersthepipe
intotheopening(Figure28).
g231717
Figure26
g210462
Figure27
g232382
Figure28
6

4.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure29).
g231718
Figure29
5.Holdthelowersectionoftherockerswitch
(Figure30)untilthecamassemblyfullyrotates
forwardtotherackandtheelevatorsliftthe
remainingpipeintothepipebox(Figure31).
g210462
Figure30
g232383
Figure31
6.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure32).
g231719
Figure32
7.Holdthelowersectionoftherockerswitch
(Figure33)untiltheloaderarmsrotatetoward
thepipebox.Astheyrotatepastthecam
assemblythepipegripperscloseonthepipe,
bringingittothedrillstring(Figure34).
g210462
Figure33
g232384
Figure34
7

8.Releasetherockerswitchtoproceedtothenext
stepinthesequence(Figure35).
g231720
Figure35
9.Makethepipeconnection;refertoAddingDrill
PipesintheOperator’sManual.
10.Holdthelowerbuttononthejoystick(Figure
36)toreleasethepipe(Figure37)andrelease
thebutton.
g210527
Figure36
g232385
Figure37
11.Holdthelowersectionoftherockerswitch
(Figure39)untiltheloaderarmsrotatebackand
thecamassemblyreturnstothehomeposition
(row4)(Figure40).
g231721
Figure38
g210462
Figure39
g232386
Figure40
12.Releasetherockerswitchtostartthepush-pipe
processagain.Thecamassemblygoesto
therowpickedinstep2ofPullingPipein
SmartTouchMode(page2).
8

HoursScreenOptions
MachineHoursScreen
Toaccessthisscreen,pushbutton1ontheHours
screen.
Thisscreenshowstheoperatinghoursofthe
machine.YoucannotchangeMachine1butyoucan
resetMachine2.
g213163
Figure41
MudUseScreen
Toaccessthisscreen,pushbutton2ontheHours
screen.
Thisscreenshowsthemudvolumeused.
Toswitchbetweengallonsandliters,refertoFigure
51,LanguageandUnitsOptionsScreen(page11).
Youcannotchangethetotalmud,butyoucanreset
thedailymudusingbutton8.
g034784
Figure42
LubricationandMaintenance
Screens
Toaccessthisscreen,pushbutton3ontheHours
screen.
Thesescreensprovidetheuserwiththedaily
maintenanceschedulesintheincrementslistedbelow.
Toresetthemaintenanceinterval,navigatetothe
ParametersOptionsScreen(page11),pushthedown
arrowtoscrolltothemaintenanceoptionsscreen,and
enterpinnumber12356.
Pushthefollowingbuttonstoattainthesubsequent
maintenanceschedule:
•Button3—10-hour/Daily(Figure43)
•Button5—50-hour(Figure44)
•Button6—250-hour(Figure45)
•Button7—500-hour(Figure46)
•Button8—1,000-hour(Figure47)
g034777
Figure43
g034778
Figure44
9

g034779
Figure45
g034780
Figure46
g034781
Figure47
SettingsScreenOptions
CarriageSettingsScreen
Pushbutton1ontheSettingsscreen.
Usethisscreentochangethecarriagesettings.Use
theupanddownarrowstorotatebetweenpushpipe,
pullpipe,andneutral.
PushtheOKbuttontoturnSmartT ouch™onandoff.
g233212
Figure48
ControlModeScreen
Pushbutton2ontheSettingsscreen.
Usethisscreentoselectbetweenthe2joystick
controloptions.Pushtheupanddownarrowstoto
switchbetweenModeIandModeII.
g224024
Figure49
•ModeI—Therightjoystickcontrolsthethrustand
therotationfunctions.Theleftjoystickcontrolsthe
wrenchandpipeloaderfunctions.
•ModeII—Therightjoystickcontrolsthethrustand
thepipeloaderelevatorfunction.Theleftjoystick
controlstherotation,wrench,andpipeloader
functions.
10

ParametersOptionsScreen
Pushbutton3ontheSettingsscreen.
Thepinnumbertochangetheparametersis
73236531.
Pushthedownarrowtoscrolltothemaintenance
optionsscreentoresetthemaintenanceinterval.
Enterpinnumber12356.
g224027
Figure50
LanguageandUnitsOptions
Screen
Pushbutton5ontheSettingsscreentoaccessthe
languageandunitsScreen.Pushtheupanddown
arrowstoswitchbetweenEnglishunitsandmetric
units.
g224026
Figure51
ScreenSettings
Pushbutton6ontheSettingsscreentoswitch
betweenzoomdelay,brightness,anddayornight
mode.Usetheupanddownarrowstoadjustthe
parameters.
TheMainDrillingScreenzoomsintothedrilling
functions.Thesesettingsadjustthedelayonhow
longittakestozoom.
g224028
Figure52
ClockSettingsScreen
Pushbutton7ontheSettingsscreentoswitch
betweentheclockoptions.Usetheupanddown
arrowstoadjusttheparameters.
Onceyouareonthisscreen,pushbutton7torotate
betweendate,time,and12/24.
g224023
Figure53
11

MudorAirHammerSelection
Screen
Pushbutton8ontheSettingsscreentoaccessthis
screen.Usetheupanddownarrowstoswitchbeen
mudandairhammer.
Thisupdatesthedisplayonthehomescreen(Figure
1).
g233213
Figure54
I/OScreens
JoystickI/OScreen
Pushbutton1ontheI/Oscreentorotatebetweenthe
DrillandSetupoptions.Theiconturnsgreenwhen
theassociatedfunctionisactuated.
Whentherockerswitchontheleftcontrolpanelisin
theDrillposition,theupperlefticonturnsgreenand
thejoystickvoltagescanbecheckedaswellasverify
the2-Speed,andExitSideLockoutinputs.
WhentherockerswitchisintheSetupposition,the
upperrighticonisgreen.Thesetuppositionallows
youtomovethemachineandpreparefordrilling.
g224025
Figure55
•Therotaryvoltagerangesfrom0.0to8.5Vand
canbepresentforeithermake(uppericon)or
break(lowericon)astheselectedrotaryjoystickis
moved.
•Thecarriageindicatesavoltagerangefrom0.0to
10.0Vinthejoystickselecteddirectionforthrust
orpullback.
•Thelowerlefticonindicatesthecarriageposition
ofwrench,load,orcarriagebackasthecarriage
movestothemostrearwardpositions.
•Thelowercentericonindicatesifthe2-speed
selectionofthecarriagespeedhasbeenselected.
•ThelowerrighticonindicatesthestatusoftheExit
SideLockout(ESL).Iftheindicatorisblack,the
carriageandrotaryactionsareinhibited.
EngineI/OScreen
Toaccessthisscreenpushbutton2ontheI/Oscreen.
Thisscreendisplaysengineinformation.
g213149
Figure56
1.Enginespeed(rpm)6.Air-lterindicator
2.Engine-oilpressure7.Hydraulic-uidlter
3.Batteryvoltage8.Engineload
4.Enginetemperature9.Enginedroop
5.Hydraulic-uid
temperature
Enginespeed(rpm)icon:displays,instepsof100,
theenginespeed(rpm).
Engine-oilpressureicon:displaystheengine-oil
pressure(barorpsi).
Batteryvoltageicon:displaysthebatteryvoltage.
12

•Iftheengineisshutoff,thevoltageismeasured
bytheTorocontroller.
•Iftheengineisrunning,thevoltageissuppliedby
enginecontroller.
Enginetemperatureicon:displaystheengine
coolanttemperaturemeasuredatthereservior.The
temperaturedropsto40°Fwhentheengineisshutoff.
Airltericon:theairltericonisgreenunlessthe
lterispluggedthentheindicatorisred.
Hydraulic-uidltericon:thehydraulic-uidlter
iconisgreenunlessthelterispluggedthenthe
indicatorisred.
Engineloadicon:displaysthepercentoftheengine
load.
Enginedroopicon:selecttheallowableengine
droopof80,90,or100%.Thedroopvalueisthe
lowestpointbelowlow-loadspeed(rpm)(under75
percentload)thattheenginemaydecreasebefore
thedrivetotherotaryheadisdecreasedtomaintain
thelowestvalue.Pushtheupanddownarrowsto
selectthedroopvalue.
CamArmI/OScreen
Toaccessthisscreenpushbutton3ontheI/Oscreen.
Usethisscreentoadjustthecamandpipeloader
calibrationoptions.
g213146
Figure57
1.Pushbutton3tocalibrate.
The2voltagesonthebottomindicatetheloader
armandcamactualvoltagefromthesensors.The
voltagesrangefrom1.0to4.0V.Anyvoltagehigher
orlowerindicateseithersensorfailureorincorrect
calibration.
AuxiliaryI/OScreen
Toaccessthisscreenpushbutton5ontheI/Oscreen.
Alliconschangefromblacktogreenwhenyou
operatetheassociatedfunctions.
g213173
Figure58
1.Raise/Lowerelevator5.Loaderarm
2.Breakoutwrench6.Rotatepipecam
3.Upperorlowerwrench7.TJCgrease
4.Gripper
ControllerI/OScreen
Toaccessthisscreenpushbutton6ontheI/Oscreen.
g213147
Figure59
1.Seatswitch5.Mudpumpstatus
2.Exitsidelockout6.Mudpumpow
3.Pedestriangate7.Processorindicator
4.Camoverrideinput
13

Seatswitchicon:showsanarrowoutwhenthe
operatorseatisempty;theswitchshowsagureicon
whenyouareintheoperatorseat.
•Showstheseatwithanerrorwhentheoperator
seatisunoccupied
•Showstheseatwithagurinewhentheoperator
seatisoccupied
Exitsidelockouticon:changesfromblacktogreen
wheninoperation.
Pedestriangateicon:
•ShownintheUPpositionwithagurine:thegate
isnotinthecorrectpositionfordrilling
•ShownintheDOWNposition:thegateiscorrectly
positionedfordrilling
Camoverrideinputicon:turnsgreenwhenthe
overridebuttonispushedonthejoystick.
Mudpumpstatusicon:
•Black:mudpumpisoff
•Yellow:mudpumpisinstandby
•Green:mudpumpisinon
•Greenwith100:mudpumpisinmaxow
Mudpumpowicon:indicatestheinputfromthe
rockerswitchonthejoystick.
•Whentherockerswitchisactuatedup,the
indicatorturnsgreenwithablueup/increasearrow.
•Whentherockerswitchisactuateddown,the
indicatorturnsgreenwithabluedown/decrease
arrow.
•Theiconisblackwhentherockerswitchisnot
pressed.
Processorindicatoricon:showsaredXtoindicate
aproblemwiththeexpansionprocessorlocatednext
tothemaincontroller.
TravelPendantI/OScreen
Toaccessthisscreenpushbutton7ontheI/Oscreen.
Thetravelpendantscreenshowsthevoltageand
positionofthejoysticklocatedonthependant.
g213169
Figure60
Thereddotappearsinthecenterofthetargetand
theFNR(forward,neutral,reverse)andSteervoltage
shows2.5Vpriortoallowingthedrilltomove.Ifthe
reddottravelsoutsideoftheoutermostblackring,
serviceorreplacethependantwithanewpendant.
Theindicatorstotherightandleftofthecircleshow
thedirectionofthetracktravel.Thevoltagesshow
arangefrom0to10.0V.
ErrorsandMachine
InformationScreens
DrillErrorsScreens
Toaccessthisscreenpushbutton1ontheErrorsand
MachineInformationscreen.
Thisscreendisplaysanydrillerrors.
Usetheupanddownarrowstoscrollthroughthe
errors.ContactyourAuthorizedServiceDealerfor
codesthatcannotbecleared.
g213168
Figure61
14

EngineErrorsScreen
Toaccessthisscreenpushbutton2ontheErrorsand
MachineInformationscreen.
Thisscreendisplaysanyengineerrors.
Usetheupanddownarrowstoscrollthroughthe
errors.ContactyourAuthorizedServiceDealerfor
codesthatcannotbecleared.
g213170
Figure62
MachineInformationScreen
Toaccessthisscreenpushbutton3ontheErrorsand
MachineInformationscreen.
Thisscreendisplaysthemachineinformation
includingthemodel,serialnumber,andsoftware
version.
g213171
Figure63
CarriageCrashWarningIcon
Thecarriagecrashwarningscreen(Figure64)
appearsifthefollowingoccurs:
•Thecarriageisinthedrillareaandyoutryto
operatetheloaderarmorpipecamor
•Youtrytooperatethecarriagewhentheloader
armorpipecamisnotinthehomeposition.
g210794
Figure64
Toclearthiswarning,dothefollowing:
•Movethecamassemblytothehomeposition
and/or
•Reversethecarriage
MaintenanceRequiredIcon
Thisicon(Figure65)displayswhenmaintenanceis
required.
g223939
Figure65
PedestrianGateWarningIcon
Thisicon(Figure66)displaysifthepedestriangateis
notintheloweredposition.
g223940
Figure66
15

StakeDownCageWarningIcon
(CEmodelsonly)
Thisicon(Figure67)displaysifthestakedowncage
doorisnotclosed.
g223941
Figure67
16