Toro 2024 User manual

FormNo.3402-253RevA
2024DirectionalDrill
ModelNo.23800A—SerialNo.315000001andUp
ModelNo.23800C—SerialNo.315000001andUp
ModelNo.23800TE—SerialNo.315000001andUp
ModelNo.23800W—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3402-253*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Forradiofrequencycomplianceinformation,referto
your
Compliance Statement Addendum thatpertains
toyourcountry.
Labeledpowerratingsaresuppliedbytheenginemanufacturer
inaccordancewithSAEtestingandgross/netpowerrating
standards(J1940,J1995,J1349).
Introduction
Thismachineisadirectionaldrillintendedforunderground
drillingandpullbackoperationforutilitylinesincluding:
electrical,gas,communication,water,etc.Itisdesignedto
operateawidevarietyofattachmentseachofwhichperform
aspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
GeneralOperation..................................................4
DrivingSafety.........................................................5
DrillingSafety.........................................................6
MaintenanceandStorage..........................................8
NoiseandVibrationLevels.......................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................18
Controls...............................................................21
OperatorPlatform..............................................21
ControlPanel.....................................................22
LeftJoystick—ModeI.........................................23
LeftJoystick—ModeII........................................24
RightJoystick—ModeI.......................................25
RightJoystick—ModeII......................................26
RearControlPanel..............................................27
DrillFrameandStabilizerControls........................28
DrivePendant....................................................28
DrillPendant......................................................29
Stake-DownLevers.............................................29
Specications........................................................30
Attachments/Accessories........................................30
Operation....................................................................31
UnderstandingHorizontalDirectionalDrilling
........................................................................31
GatheringSiteInformation......................................32
PlanningtheBorePath............................................34
PreparingtheJobSiteandtheMachine......................39
DrillingtheBore....................................................49
BackreamingandPullback.......................................52
FinishingtheJob....................................................54
UsingtheTJCApplicator........................................54
MovingaDisabledMachine.....................................56
Maintenance.................................................................57
RecommendedMaintenanceSchedule(s)......................57
PremaintenanceProcedures........................................58
OpeningtheFrontHood.........................................58
OpeningtheRearHood..........................................58
UsingtheCylinderLock..........................................59
Lubrication...............................................................60
GreasingtheMachine.............................................60
EngineMaintenance..................................................63
CleaningtheCrankcase-VentTube............................63
ServicingtheAir-CleaningSystem............................63
ServicingtheEngineOilandFilter............................66
AdjustingtheValveClearance..................................68
ServicingtheSparkArrestor(IfEquipped).................68
FuelSystemMaintenance...........................................69
DrainingWaterfromtheFuelFilter...........................69
DrainingWaterfromtheFuelTank...........................69
PrimingtheFuelSystem..........................................70
ReplacingtheFuelFilters.........................................70
CheckingFuelLinesandConnections.......................71
DrainingandCleaningtheFuelTank.........................71
ElectricalSystemMaintenance....................................72
ServicingtheBattery...............................................72
ChargingtheBattery...............................................73
Jump-StartingtheMachine......................................73
DriveSystemMaintenance.........................................74
CheckingtheOilLevelforthePlanetary
Drive................................................................74
ChangingtheOilforthePlanetaryDrive....................75
CheckingtheOilfortheGearboxDrive.....................75
ChangingtheOilfortheGearboxDrive.....................75
ServicingtheTracks................................................76
CoolingSystemMaintenance......................................77
CheckingtheCoolantLevelintheReservoir...............78
CheckingtheCoolantLevelintheRadiator................78
CheckingtheConditionofCooling-System
Components......................................................79
CheckingtheConcentrationoftheCoolant................79
CleaningtheCoolingSystem....................................79
BeltMaintenance......................................................81
ServicingtheEngine-DriveBelt................................81
HydraulicSystemMaintenance....................................83
ServicingtheHydraulicFluid...................................83
Drilling-uidPumpMaintenance.................................86
ServicingtheDrilling-Fluid-PumpOil.......................86
PreparingtheDrilling-FluidSystemforCold
Weather.............................................................87
Cleaning...................................................................88
CleaningwiththeSpray-HoseAttachment.................88
CleaningPlasticandResinParts................................89
Storage........................................................................90
Troubleshooting...........................................................91
Index..........................................................................94
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.
Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis
Operator’ s
Man ual .Modicationstothismachineshouldonlybe
madebyeitherthemanufactureroranAuthorizedToro
Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow
allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents
orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany.Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.
Training
•ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotread
English,itistheowner'sresponsibilitytoexplainthis
materialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Donotletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothing;includingahardhat,safety
glasses,longpants,electricallyinsulatedsafetyshoes
(rubberboots),electricallyinsulatedgloves,andhearing
protection.
Important:Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromthemachine
beforeuse.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.
–Donotrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.
GeneralOperation
•Donotruntheengineinanenclosedarea.
•Donotoperatewhilechildren,pets,oruntrainedpeople
arenearby.
•Donotoperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
•Ensurethatallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Ensurethatyouwearelectricallyinsulatedsafetyboots
andgloves.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Keepawayfrommovingmachinepartsandpipes.
•Donotoperatethemachinewhenundertheinuence
ofalcoholordrugs.
•Donotleavethemachinerunningunattended.Stopthe
engineandremovethekeybeforeleaving.
•Locatethepinch-pointareasmarkedonthemachineand
attachmentsandkeephandsandfeetawayfromthese
areas.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
4

DrivingSafety
Youdrivethemachinetoandfromtheworksitewiththeuse
ofatetheredremote.Whendrivingthemachine,observethe
followingsafetyprecautions:
•Operatethedrivependantalongsidethemachineoutside
ofthedangerzone(Figure3).
•Keepallbystandersawaywhilemovingthemachine.
•Donotcarrypassengersonthemachine.
•Watchfortheturning-radiussweepofthedrillframe,as
thecenteroftheturningradiusistheendofthetrack.
•Movingthemachinewiththetetheredremotecan
beerratic;moveslowlywhenusingtheremotefor
movement.
•Usecarewhenloadingorunloadingthemachineontoa
trailer.
•Watchfortrafcwhencrossingroadways.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Whendrivingonaslope,theoperatorshouldbeup-slope
fromthemachine.
Thefollowingillustrationdisplaysthesafedistancethatall
individualsmustmaintainwhilemovingthemachine.
1
23
3G021 118
X
1
1
4
4
4
Figure3
DrivingDangerZone
1.1.8m(6ft)safetydistance3.Turning-radiuscenter
2.Operator4.2.4m(8ft)safetydistance
5

DrillingSafety
•Alwayslowerthesafetybarbeforedrilling(Figure4).
•Ensurethatnooneapproachesapipewhileitisspinning.
Thepipecansnagonclothingandcauseamputation
ordeath.AlwaysengagetheExit-sideLockoutbefore
anyoneapproachesthefrontofthemachine,bit,reamer,
orpipe.
DrillingDangerZone
Thedangerzoneistheareawithinandaroundthemachine
whereapersonisexposedtotheriskofinjury.Thisproximity
includeswhereapersoncanbereachedbyoperational
movementofthemachine,itsworkingdevices,auxiliary
equipment,orswinging/fallingequipment.
Note:Thedangerzonedenestheamountofspace
neededforsafedrillingoperation,includingmovementof
thecarriage.
Thefollowingillustrationdisplaysthesafedistancethatmust
bekeptbyallindividualswhiledrilling.
1
231
G021 117
Figure4
DrillingDangerZone
1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance
2.Safetybar
DrillingNearUtilityLines
Whenworkingnearburiedutilitylines,safetyprecautions
mustbetaken.
Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany.Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.
6

UtilityLineColor
Refertothefollowingtablefortheproperutilitylineandthe
correspondingutilitylinecolor(USAandCanada).
UtilityLineUtilityLineColor
ElectricRed
Telecommunication,alarmorsignal,
cables,orconduit
Orange
Naturalgas,oil,steam,petroleum,or
othergaseousorammablematerial
Yellow
SeweranddrainGreen
DrinkingwaterBlue
Reclaimedwater,irrigation,and
slurrylines
Purple
TemporarysurveymarkingsPink
ProposedexcavationlimitsWhite
ElectricalLineSafety
WARNING
Donotleavetheseatofthemachineifthemachine
ischargedwithelectricity.
Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischargedwith
electricity,seriousinjuryordeathcouldresult.
Intheeventofanelectricstrikethatchargesthemachine,the
Zap-AlertElectricStrikealarmsystemwillsoundforaslong
asthemachineischargedwithpower.
Note:Immediatelycontacttheproperemergencyandutility
authoritiestosecuretheareainthecasethatthemachineis
chargedandyoucannotleavetheseatofthemachine.
Note:Itispossibletostrikeautilitylinewithoutthemachine
becomingcharged.
•Thealarmwillsoundifthedrillcontactsanelectrical
powersource.
•Itislikely(butnotalwaysthecase)thatthepower-source
interrupterorbreakerwilltrip,buttoensureyoursafety,
considerthatthemachinemaybeconductingelectricity.
•Donotattempttoleavethemachine.
Note:Youwillbesafeaslongasyoudonotleavethe
seatofthemachine.
•Touchinganypartofthemachinemaygroundyou.
•Donotallowanotherindividualtotouchorapproach
themachinewhencharged.
•Thealarmmaysoundifacommunicationlineisbroken,
butuntilyouarecertain,youmustconsiderthealarmto
beanelectricstrike.
GasLineSafety
WARNING
Ifyoudamageagasline,animmediateexplosion
andrehazardcouldoccur.Leakinggasisboth
ammableandexplosiveandmaycauseserious
injuryordeath.
•Donotsmokewhileoperatingthemachine.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
WaterLineSafety
Ifyoudamageawaterline,apotentialoodhazard
couldoccur.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
CommunicationLineSafety
Important:RefertoElectricalLineSafety(page7)ifa
communicationlineisdamaged.
CAUTION
Ifyoudamagetheber-opticcableandlookinto
theexposedhighly-intenselight,youmayharm
youreyes.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
7

MaintenanceandStorage
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Lowerthethrustframe,stoptheengine,andremove
thekey.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.
•Donotallowuntrainedpersonneltoservicethemachine.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
•Chargebatteriesinanopen,wellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepallpartsingood-workingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Ifanymaintenanceorrepairrequirestheframetobe
intheraisedposition,securetheframeintheraised
positionwiththehydrauliccylinderlock;refertoUsing
theCylinderLock(page59).
•Keepnutsandboltstight.
•Keepequipmentingoodcondition.
•Donottamperwithsafetydevices.
•Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Donotremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Donotrefuelthemachineindoors.
–Donotstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Donotllacontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;donotuse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
NoiseandVibrationLevels
WARNING
Theoperatormustwearhearingprotectionwhen
operatingthemachine.Failuretowearhearing
protectionmaycausehearingimpairment.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof92
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN791.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof113dBA,
whichincludesanUncertaintyValue(K)of3.75dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO4871.
VibrationLevel
Measuredvibrationlevelforrighthand=0.3m/s2
Measuredvibrationlevelforlefthand=0.8m/s2
Measuredvibrationlevelforwholebody=0.17m/s2
UncertaintyValue(K)=0.08m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
114-9600
1.ReadtheOperator'sManual.
117-2718
125-1621
1.Presstheoperatorpresenceswitchtoenablemachine
movement.
125-1622
1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.
125-6110
1.Crushinghazard—donotstandunderanypartofthe
machine.
9

125-1641
1.Forwardleft6.Forwardright
2.Increaserpm7.High
3.Enginespeed8.Trackspeed
4.Decreaserpm9.Low
5.Reverseleft10.Reverseright
125-1645
1.Pullbackdrillcarriage6.Wrenchcontrolson
2.Reverselefttrack7.Drillspindleclockwisespin
3.Forwardlefttrack8.Forwardrighttrack
4.Forwarddrillcarriage9.Reverserighttrack
5.Drilluidpumpon10.Drillspindle
counterclockwisespin
125-6107
1.Crushinghazardofhandandfoot—keephandsandfeet
away.
125-6108
1.Thrownobjecthazard—readtheOperator’sManual.
10

125-6109
1.Electricalshockhazard—whentheZap-Alertsystemis
activatedbyapowerstrike,donotleavetheoperator’s
positionortouchthegroundandthemachineatthesame
time;themachinewillbeenergizedwithelectricalpower.
125-6111
1.Stakeup6.Stakeup
2.Stakedown7.Stakespin
counterclockwise
3.Stakespin
counterclockwise
8.Stakedown
4.Stakespinclockwise9.Stakespinclockwise
5.Leftstake10.Rightstake
125-6114
1.Storedenergyhazard—donotusetools;readthe
Operator’sManual.
125-6115
1.Crushinghazard—deploycylinderlocksbeforeperforming
maintenance.
11

125-6116
1.Fallinghazard—donotmovethemachinewhensomeone
isintheoperator’sposition.
125-6117
1.Fallinghazard—donotstandonthemachinewhileitis
moving.
125-6118
1.Crushinghazard,machinemovement—readtheOperator’s
Manual.
125-6119
1.Entanglementhazard—keepawayfrommovingobjects.
125-6120
1.Raisedrillcarriage4.Lowerleftstabilizer
2.Lowerdrillcarriage5.Raiserightstabilizer
3.Raiseleftstabilizer6.Lowerrightstabilizer
12

125-6121
1.Engine—heatinglight5.Fluidpumpon
2.Engine—stop6.Fluidpumpoff
3.Engine—run7.Drill-pendantreceptacle
4.Engine—start8.Drive-pendantreceptacle
125-6122
1.Piperow
125-6123
1.Loadpipesfrombackrowrst.
125-6124
1.Centerthepipejointbetweentheupperandlower
wrenches.
13

125-6125
1.Warning—readthe
Operator’sManual.
6.Pressandholdtomove
thedrillcarriageathigh
speedupordownthedrill
frame.
2.Explosionhazard;
electricalshock
hazard—donotdigbefore
callinglocalservices.
7.ModeI—spindrillspindle
clockwise.ModeII—left
triggerpressed,openthe
lowerwrench;lefttrigger
released,raisethepipe
elevator.
3.Presstoapplytread-joint
compound.
8.ModeI—spindrillspindle
counterclockwise.Mode
II—lefttriggerpressed,
closethelowerwrench;
lefttriggerreleased,lower
thepipeelevator.
4.Pressandholdfor
maximumdrillinguid
pressure;releasetostop
theow.
9.Thrustthedrillcarriage
forward.
5.Presstoturnthe
drilling-uidpumpon
oroff.
10.Pullthedrillcarriage
rearward.
125-6126
1.Entanglementhazard—keepawayfrommovingparts.
125-6127
1.Cutting/dismembermenthazard,fan—keepawayfrom
movingparts.
125-6128
1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.
14

125-6129
1.Hotsurface—keepawayfromhotsurfaces.
125-6131
1.Warning—stayatleast3m(10ft)awayfromthemachine.
125-6137
125-6140
1.Rotatethechair.
125-6152
1.Moveseatforwardsandbackwards.
125-6694
1.Tie-downpoint
15

125–8483
1.Hydraulicuid;readtheOperator’sManual.
125-8473
1.Explosionhazard—wear
eyeprotection.
3.Firehazard—keepopen
amesaway.
2.Causticliquid/chemical
burnhazard—rinse
affectedareaandseek
medicalassistance.
4.Poisonhazard—donot
tamperwiththebattery.
125-6113
1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.
2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.
3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore
callinglocalutilities.
125-6130
1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)
awayfromthesidesofthemachine.
16

125-6112
1.Exit-sidelockout—resetlight14.Worklights—Off
2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.
3.Receiver-battery-statuslight16.Enginespeed
4.Engine—start17.Pressandholdtodecreaseenginespeed.
5.Pressdowntostoptheengine;pulluptostarttheengine.18.ModeI—lefttriggerreleased,extendspipegrippertoward
drillframe;lefttriggerpressed,openslowerwrench.Mode
II—spindrillspindleclockwise.
6.ResetZap-Alertsystem19.ModeI—lefttriggerreleased,extendspipegrippertoward
pipeholder;lefttriggerpressed,closeslowerwrench.Mode
II—spindrillspindlecounterclockwise.
7.Zap-Alertsystemtriggered20.ModeI—lefttriggerreleased,lowerspipeelevator;lefttrigger
pressed,opensupperwrench.ModeII—lefttriggerreleased,
extendspipegrippertowarddrillframe;lefttriggerpressed,
opensupperwrench.
8.Unlockexit-sidelockout21.ModeI—lefttriggerreleased,raisespipeelevator;lefttrigger
pressed,closesupperwrench.ModeII—lefttriggerreleased,
extendspipegrippertowardpipeholder;lefttriggerpressed,
closesupperwrench.
9.Resetexit-sidelockout22.Withtriggerreleased,rockforwardtorotatepipeloader
towardpipecam,rockbackwardtorotatepipeloadertoward
drillframe.
10.Engagedrivemovementandsetupfunctions23.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.
11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench
counterclockwisetoloosenajoint;rockrearwardtorotatethe
upperwrenchclockwisetotightenajoint.
12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume
thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.
13.Worklights
17

ProductOverview
Figure5
1.Drillcarriage6.Fronthood
2.Zap-alertstrobe7.Rightstabilizer
3.Operatorseat8.Rearhood
4.Controlpanel9.Thrustframe
5.Track
18

Figure6
1.Stake-downcage5.Rear-controlpanel
2.Pipeholder6.Leftstabilizer
3.Safetybar7.Stake-downplate
4.Drilling-uid-pumpinlet
19

Figure7
1.Thrustframe4.Upperwrench
2.Drillcarriage5.Lowerwrench
3.Drillspindle6.Pipewiper
20