Toro 3200 User manual

FormNo.3458-441RevB
WinterEnclosure
Groundsmaster®3200or3300SeriesTractionUnit
ModelNo.31990—SerialNo.400000000andUp
Operator'sManual
Safety
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
RolloverProtectionSystem
(ROPS)foraCab
•TheROPSisanintegralpartofthecab,whichis
aneffectivesafetydevice.
•TheROPSconsistsoftherollbar,theseat,the
seatbelt,theseatlatch,andcab.
•Alwaysweartheseatbeltwhenyouoperatethe
machinewithacab.
•Ensurethattheseatbeltcanbereleasedquickly
intheeventofanemergency.
•Driveslowlyandcarefully.
•Checkcarefullyforoverheadclearances(i.e.,
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
•Keepthecabinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
•Replaceadamagedcab.Donotrepairorrevise.
•DonotremoveormodifytheROPS.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal125-9688
125-9688
1.Windshieldwipers—off3.Windshieldwipers—on
2.Windshieldwipers4.Spraywindshieldwasher
uid
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3458-441*

decal130-5361
130-5361
1.Warning—readtheOperator'sManual;operatethemachine
onlyfromthedriver'sseat;wearaseatbelt;wearhearing
protection.
decal140-4413
140-4413
1.Warning—donottouchthehotsurface.
decal140-6632
140-6632
1.ReadtheOperator’s
Manualforfuse
information.
4.Fanandinteriorlight(40
A)
2.A/Cclutchandcondenser
fan(25A)
5.Frontofmachine
3.Windshieldwasher(20A)
2

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Bolt(3/4x4inches)2
1Nut(3/4inch)2Preparethemachineandcab.
2Cabrewall1Installthecabrewall.
Cab1
LeftROPSstop1
RightROPSstop1
ROPSmount2
ROPSbrace2
Retainercover2
Seal2
Screw(1/4x3/4)8
Bolt(3/8x1inch)4
Locknut(3/8inch)4
3
Foamseal1
Installthecab.
Bolt(5/16x1-1/2inch)2
Nut(5/16inch)2
Plateclamp2
4Tubeclamp2
Installtheventtubes.
Stepmount1
Carriagebolt(3/8x7/8inch)2
Nut(3/8inch)2
Carriagebolt(5/16x3/4inch)2
Carriagebolt(5/16x1-1/4inch)1
Nut(5/16inch)3
Deckstep1
5
Floormat1
Installthestep.
Hose1
Femalecoupler1
Femaledustplug1
Straighttting(3/8NPTx5/8barb)2
Hoseclamp4
Malecoupler1
Maledustplug1
R-clamp2
Carriagebolt(1/4x3/4inch)2
Flangenut(1/4inch)2
Enginetting2
Cableties8
Straightadaptor(3/8inch)1
6
Adaptor(M16)1
Installthehosesforthe24hpengine.
3

ProcedureDescriptionQty.Use
Hose1
Femalecoupler1
Femaledustplug1
Straighttting(3/8NPTx5/8barb)2
Hoseclamp4
Malecoupler1
Maledustplug1
R-clamp2
Carriagebolt(1/4x3/4inch)2
Flangenut(1/4inch)2
Enginetting2
Cableties8
Straightadaptor(3/8inch)1
7
Adaptor(M16)1
Installthehosesforthe37hpengine.
Washer-uidbracket1
Washer-uidtank1
Carriagebolt(5/16x3/4inch)4
8Locknut(5/16inch)4
Installthewasher-uidtank.
Female-hosetting1
9Male-hosetting1Installthewasheruidhoses.
10Fuse(10A)1Connectthewireharness.
Weight(6kgor15lb)2
Bolt(3/8x3-1/2inches)2
Washer(3/8inch)2
11Locknut(3/8inch)2
Installtheweights.
12Nopartsrequired–Completetheinstallation.
4

1
PreparingtheMachineand
Cab
Partsneededforthisprocedure:
2Bolt(3/4x4inches)
2Nut(3/4inch)
Procedure
Note:Savetheshippingpalletforlongtermstorage
afterthecabisremoved.Saveallhardwareforthe
machinewheninstallingorremovingthecab.
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,lowertheattachment,shutoffthe
engine,andremovethekey.
2.Disconnectthenegative(-)batterycablefrom
thebattery.
3.Removethenut,bolt,andspacersecuringthe
cabletothetractionpedalandrotatethepedal
towardstheseat(Figure1).
g301596
Figure1
1.Footpedal3.Bolt
2.Locknut4.Spacer
4.RemovetheROPSpinsandplacetheminto
downpositionhole(Figure2).
g302033
Figure2
1.Cotterpin2.Pin
5.Installthebolt(3/4x4inches)intothetophole
oftherollbarandsecureitngertightwithanut
(3/4inch).Referto(Figure3).
Note:Ensurethattheboltisinstalledonthe
insideoftherollbar.
g302032
Figure3
1.Installthebolt(3/4x4
inches)ontheinside.
2.Nut(3/4inch)
6.Removethefrontmower-decklatchfromthe
frontofthemachine(Figure4).Savethelatch
andhardware.
5

g302034
Figure4
1.Nut3.Bolt
2.Mower-decklatch
7.Removethenutsandboltsfromtherightarmrest
andfoldittothecenter(Figure5).
g301595
Figure5
1.Bolt2.Locknut
8.Tiltthesteeringcolumntoitslowestposition;
refertotheOperatorsManual.
9.RemovetheR-clampsfromtherollbarsecuring
theventtubes(Figure6).
10.Laytheventtubesoutofthewayformounting
thecab.
11.InstalltheR-clampsbackintotherollbarwithout
theventtubes(Figure6).
g301597
Figure6
1.Bolt3.R-clamp
2.Fuel-venttube
6

2
InstallingtheCabFirewall
Partsneededforthisprocedure:
1Cabrewall
Procedure
1.Caulktheexistingrewallopeningsonboth
sidesatthelocationsshowninFigure7with
blackRTVsealant.
g301598
Figure7
1.Caulktheseareasonbothsides.
2.Caulkthecabrewallatthelocationsshownin
Figure8withblackRTVsealant.
g336508
Figure8
1.Caulktheseareasonly
3.Removetheexistinghardwarethatconnectsthe
existingrewalltotherollbartube.
4.Placethecabrewallaroundtheseatandonto
theexistingrewall(Figure9).
7

g301513
Figure9
1.Cabrewall3.Existingrewall
2.Existinghardware—reuse
5.Usetheexistinghardwaretoinstallthecab
rewall.
3
InstallingtheCab
Partsneededforthisprocedure:
1Cab
1LeftROPSstop
1RightROPSstop
2ROPSmount
2ROPSbrace
2Retainercover
2Seal
8Screw(1/4x3/4)
4Bolt(3/8x1inch)
4Locknut(3/8inch)
1Foamseal
Procedure
Important:Looselyinstallthefastenersforthe
cabuntilallhardwareisinstalled.Afterallthe
hardwareisinstalled,tightenthefasteners.
1.Removetheleftandrightpanelsfrominsidethe
cabasshowninFigure10.
8

g301842
Figure10
1.Leftpanel2.Screws
2.RemovethecabroofasshowninFigure11.
g302035
Figure11
1.Bolt3.Cabroof
2.Washer
3.Useahoisttosupportthecabandconnectthe
cabhoisttothe4liftpointsonthecab(Figure
12).
Note:Acabhoistisavailablethroughyour
authorizedT orodistributor.
g322358
Figure12
1.Frontliftpoint2.Rearliftpoint
4.Raisethecabwithahoist(Figure12).
5.Installthefoamsealonthebottomofthecab
asshowninFigure13.
9

g301543
Figure13
1.Foamseal2.Foamsealinstalled
6.Alignthecabovertherollbar.
7.Whileloweringthecab,positiontheventtubes
throughtherearposts(Figure16).
Note:Ensurethatthetractionpedalisrotated
rearwardtowardstheseat.
8.Lowerthecabuntilitisapproximately51mm(2
inches)abovetherewallandmachine.
9.Installtherollbarsealsaroundeachsideofthe
rollbar(Figure14).
10.Installtheleftcoverand1retainercoverintothe
leftsealandsecurethecoverswith4screws
(1/4x3/4inches);refertoFigure14.
11.Installtherightcoverand1retainercoverinto
therightsealandsecurethecoverswith4
screws(1/4x3/4inches);refertoFigure14.
g301688
Figure14
1.Retainercover4.Rightcover
2.Rollbarseal5.Leftcover
3.Screws(1/4x3/4inches)6.Coversinstalled
12.Lowerthecabontotherewallandmachine.
13.Looselyinstallthemowerdecklatchtothefront
ofthecab(Figure4).
14.LooselyinstalltheROPSmountstosecurethe
cabtotherollbaronthemachine(Figure15).
15.LooselyinstalltheleftROPSstoponthecorner
oftherollbarwith2bolts(3/8x1inch),aROPS
brace,and2nuts(3/8inch).
16.LooselyinstalltherightROPSstoponthecorner
oftherollbarwith2bolts(3/8x1inch),aROPS
brace,and2nuts(3/8inch).
10

g301843
Figure15
1.Bolt(3/8x1inch)4.ROPSbrace
2.ROPSstop5.Nuts(3/8inch)
3.ROPSmount6.Hardwareinstalled
Note:EnsurethattheROPSboltsaretightened
last(Figure3).
17.Afterallthepartsandhardwareisinstalled,
tightenthehardware.
18.Torqueallnutsandboltsattachingthecabto
therollbarto127to157N∙m(94to116ft-lb).
RefertoFigure15
19.Torquethenutsandboltsforthemowerdeck
latchinthefrontofthecabto127to157N∙m
(94to116ft-lb).RefertoFigure4.
20.Torquetherollbarboltandnutto329to403
N∙m(243to297ft-lb).RefertoFigure3.
21.Installthecabroof(Figure11).
22.Installthenut,bolt,andspacertosecurethe
cabletothetractionpedal(Figure1).
4
InstallingtheVentTubes
Partsneededforthisprocedure:
2Bolt(5/16x1-1/2inch)
2Nut(5/16inch)
2Plateclamp
2Tubeclamp
Procedure
1.Installtheventtubestoeachsideofthecab.
RefertoFigure16.
2.Secureeachventtubewithabolt(5/16x1-1/2
inch),aplateclamp,atubeclamp,andanut
(5/16inch)(Figure16).
g330010
Figure16
1.Nut(5/16inch)5.Tubeclamp
2.Leftsideofthemachine
(fromoperator’sposition)
6.Venttube
3.Bolt(5/16x1-1/2inch),7.Venttubeinstalledinthe
lowerleftofthecab
4.Plateclamp
3.Installthesidepanelspreviouslyremoved
(Figure11).
11

5
InstallingtheStep
Partsneededforthisprocedure:
1Stepmount
2Carriagebolt(3/8x7/8inch)
2Nut(3/8inch)
2Carriagebolt(5/16x3/4inch)
1Carriagebolt(5/16x1-1/4inch)
3Nut(5/16inch)
1Deckstep
1Floormat
Procedure
1.Removetheexistingsteponthesideofthe
machine(Figure17).
Note:Theexistingstepdoesnotneedtobe
installedwhenthecabisremoved.Usethestep
thatcomeswiththecab.
g302817
Figure17
1.Bolt3.Nut
2.Stepmount
2.Installthedecksteptothestepmountwitha
carriagebolt(5/16x1-1/4inch)andanut(5/16
inch).RefertoFigure18.
3.Installthesteptothesideofthemachinewith
2carriagebolts(3/8x7/8inches),2nuts(3/8
inch),acarriagebolt(3/8x7/8inch),andnut
(3/8inch).RefertoFigure18.
g301516
Figure18
1.Carriagebolt(5/16x3/4
inch)
5.Carriagebolt(5/16x1-1/4
inch)
2.Stepmount6.Nut(3/8inch)
3.Nut(5/16inch)7.Carriagebolt(3/8x7/8
inches)
4.Deckstep
4.Installtheoormatintothecab(Figure19).
12

g302840
Figure19
1.Floormat
6
InstallingtheHosesforthe
24hpEngine
Partsneededforthisprocedure:
1Hose
1Femalecoupler
1Femaledustplug
2Straighttting(3/8NPTx5/8barb)
4Hoseclamp
1Malecoupler
1Maledustplug
2R-clamp
2Carriagebolt(1/4x3/4inch)
2Flangenut(1/4inch)
2Enginetting
8Cableties
1Straightadaptor(3/8inch)
1Adaptor(M16)
Procedure
1.Applysealanttothestraightttings(3/8NPTx
5/8barb),skippingtherstthread.
2.Sliphoseclampsoverthehoses.
3.Slipthedustpluganddustcapoverthebarbed
endoftheassemblies(Figure20).
4.Threadthestraightttings(3/8NPTx5/8barb)
intothemaleandfemalecouplers(Figure20).
5.Tightenthestraightttings(3/8NPTx5/8barb)
inthemaleandfemalecouplers2to3turns
fromnger-tight.
6.Insertthebarbedendoftheassembliesintothe
hosesandsecurethemwiththehoseclamps
(Figure20).
7.Installthestraightadapter(3/8inch)ontothe
enginettingforthehosewiththemalecoupler
(Figure20).
8.Installthestraightadapter(M16)ontotheengine
ttingforthehosewiththefemalecoupler
(Figure20).
13

g301831
Figure20
1.Malecoupler6.Nut(1/4inch)11.Carriagebolt(1/4x3/4inch)
2.Straighttting(3/8NPTx5/8barb)7.Hose12.Femalecoupler
3.Hoseclamp8.Enginetting13.Femaledustplug
4.Dustcap9.Straightadaptor(3/8inch)14.Adaptor(M16)
5.R-clamp10.Directionofuidow15.Engineplug
9.Removetheexistingbracketfromthemachine
frameandradiator(Figure21).Savethe
hardware.
14

g315428
Figure21
1.Nut4.Existingbracket
2.Bolt5.Radiatorvalve
3.Rightside
10.Drainhalfoftheenginecoolantfromtheradiator
byusingthevalveontherightsideofthe
radiatorasshowninFigure21.
11.Locateandremovetheengineplugsshownin
Figure20.
12.Applypipesealanttothethreadsontheengine
ttings.
13.Manuallysecuretheenginettingsintotheports
untiltheyarenger-tight.
14.Securetheenginettings2to3additionalturns
fromnger-tight.
15.Slipthehoseclampsoverthehoses.
16.Insertthehosesoverthebarbendsofthe
enginettingsandsecurethemwiththehose
clamps(Figure20).
17.InstalltheR-clampsaroundthehoses(Figure
20).
18.Securethehosestothebackofthecabwith2
carriageboltsand2nuts(Figure20andFigure
22).
g301828
Figure22
1.Directionofuidow5.Nut(1/4inch)
2.Couplersinstalled6.Carriagebolt(1/4x3/4
inch)
3.R-clamp7.Tag—notinghotline
4.Cabletie
19.Securethehosesawayfrommovingpartsand
hotsurfaceswithcableties.
20.Filltheradiatorwithenginecoolant.
21.Starttheengineandpurgetheairoutofthe
coolingsystem.
22.Shutofftheengineandchecktheengine-coolant
level.
23.Ifneeded,addmoreenginecoolant.
Note:Whentheengineiscold,thecoolant
levelshouldbenohigherthantheFULL(COLD)
mark(bottommark).
Note:ReferthetractionunitOperator’sManual
forthecorrectuid.
15

7
InstallingtheHosesforthe
37hpEngine
Partsneededforthisprocedure:
1Hose
1Femalecoupler
1Femaledustplug
2Straighttting(3/8NPTx5/8barb)
4Hoseclamp
1Malecoupler
1Maledustplug
2R-clamp
2Carriagebolt(1/4x3/4inch)
2Flangenut(1/4inch)
2Enginetting
8Cableties
1Straightadaptor(3/8inch)
1Adaptor(M16)
Procedure
1.Applysealanttothestraightttings(3/8NPTx
5/8barb),skippingtherstthread.
2.Sliphoseclampsoverthehoses.
3.Slipthedustpluganddustcapoverthebarbed
endoftheassemblies(Figure24).
4.Threadthestraightttings(3/8NPTx5/8barb)
intothemaleandfemalecouplers(Figure24).
5.Tightenthestraightttings(3/8NPTx5/8barb)
inthemaleandfemalecouplers2to3turns
fromnger-tight.
6.Insertthebarbedendoftheassembliesintothe
hosesandsecurethemwiththehoseclamps
(Figure24).
7.Removetheexistingbracketfromthemachine
frameandradiator(Figure23).Savethe
hardware.
g315428
Figure23
1.Nut4.Existingbracket
2.Bolt5.Radiatorvalve
3.Rightside
8.Drainhalfoftheenginecoolantfromtheradiator
byusingthevalveontherightsideofthe
radiatorasshowninFigure23.
9.Locateandremovetheengineplugsshownin
Figure24.
16

g301830
Figure24
1.Malecoupler6.Nut(1/4inch)11.Femalecoupler
2.Straighttting(3/8NPTx5/8barb)7.Hose12.Femaledustplug
3.Hoseclamp8.Enginetting13.Hose
4.Dustcap9.Directionofuidow14.Cabletie
5.R-clamp10.Carriagebolt(1/4x3/4inch)15.Engineplug
10.Applypipesealanttothethreadsontheengine
ttings.
11.Manuallysecuretheenginettingsintotheports
untiltheyarenger-tight.
12.Securetheenginettings2to3additionalturns
fromnger-tight.
13.Slipthehoseclampsoverthehoses.
14.Insertthehosesoverthebarbendsofthe
enginettingsandsecurethemwiththehose
clamps(Figure24).
15.InstalltheR-clampsaroundthehoses(Figure
24).
16.Securethehosestothebackofthecabwith2
carriageboltsand2nuts(Figure24andFigure
25).
17

g301829
Figure25
1.Directionofuidow5.Nut(1/4inch)
2.Couplersinstalled6.Carriagebolt(1/4x3/4
inch)
3.R-clamp7.Tag—notinghotline
4.Cabletie
17.Securethehosesawayfrommovingpartsand
hotsurfaceswithcableties(Figure25).
18.Filltheradiatorwithenginecoolant.
19.Starttheengineandpurgetheairoutofthe
coolingsystem.
20.Shutofftheengineandchecktheengine-coolant
level.
21.Ifneeded,addmoreenginecoolant.
Note:Whentheengineiscold,thecoolant
levelshouldbenohigherthantheFULL(COLD)
mark(bottommark).
Note:ReferthetractionunitOperator’sManual
forthecorrectuid.
8
InstallingtheWasher-Fluid
Tank
Partsneededforthisprocedure:
1Washer-uidbracket
1Washer-uidtank
4Carriagebolt(5/16x3/4inch)
4Locknut(5/16inch)
Procedure
1.Installthetanktothebracketwith4carriage
bolts(5/16x3/4inch)and4nuts(5/16inch);
refertoFigure26.
g301514
Figure26
1.Washer-uidtank4.Carriagebolt(5/16x3/4
inch)
2.Locknut(5/16inch)5.Washer-uidbracket
3.Existinghardware
2.Installthetankandbrackettotheframeand
radiatorwiththepreviouslyremovedhardware
(Figure21orFigure23).
18

9
InstallingtheWasherFluid
Hoses
Partsneededforthisprocedure:
1Female-hosetting
1Male-hosetting
Procedure
Note:Thehosesareextralongandneedtobecut
toinstalltheconnections.
1.Routethehosesalongtheframeandbackto
thewasher-uidtank(Figure28).
2.Installthehosetothewasher-uidtankas
showninFigure27.
g301599
Figure27
1.Washer-uidtank2.Washer-uidhose
3.Installthehosetothetank.
4.CutthehoseatthelocationshowninFigure28.
5.InstallthetingsasshowninFigure28.
g301541
Figure28
1.Cutthehosehere.4.Maletting
2.Hoseend5.Plasticties
3.Femaletting
6.Securethehosewithplasticties(Figure28).
10
ConnectingtheWire
Harness
Partsneededforthisprocedure:
1Fuse(10A)
Procedure
1.Routethewireharnessalongthemachineframe
(Figure29).
19

g302187
Figure29
1.Cabletie4.Fluidtankconnector
2.Relay(70A)5.Batteryterminals
3.Connecttothemain
machineharness
6.Unusedconnector
2.Removethenutthatsecuresthepositive-battery
clamptothepositive-batteryterminal.
3.Attachthepositive-batteryterminalfromthewire
harnesstotheboltusedtosecurethebattery
clamp.
4.Securetheclampwiththenutyouremoved
previously.
5.Repeatthepreviousstepsforthenegative
batteryterminalonthewireharness.
6.Installtheconnectortotheuidtank(Figure29).
7.PlugtheconnectorshowninFigure29tothe
mainharnessofthemachine.
8.Installafuse(10A)tothetraction-unitfuse
block;refertotheelectrical-systemmaintenance
sectionofyourtractionunitOperator’sManual
fortheappropriatelocation.
11
InstallingtheWeights
Partsneededforthisprocedure:
2Weight(6kgor15lb)
2Bolt(3/8x3-1/2inches)
2Washer(3/8inch)
2Locknut(3/8inch)
Procedure
1.Install2weights(6kgor15lb)betweenthe
frameandtherearbumperwith2bolts(3/8
x3-1/2inches),2washers(3/8inch),and2
locknuts(3/8inch).RefertoFigure30.
2.Ifyoualsoinstallanattachment(e.g.,asnow
blade,snowbroom,orcuttingunit),referto
thetractionunitOperator'sManualforthe
appropriateamountofrearweight.
g315463
Figure30
1.Bolt(3/8x3-1/2inches)5.Locknut(3/8inch)
2.Rearbumper6.Frame
3.6kg(15lb)weights7.19kg(42lb)weights
4.Washer(3/8inch)
20