Toro 30410 User manual

FormNo.3358-715RevB
Groundsmaster®4000-DTraction
Unit
ModelNo.30410—SerialNo.2800000001andUp
ModelNo.30410TE—SerialNo.2800000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Writethe
numbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroMowerSafety...............................................6
SoundPressureLevel...........................................7
SoundPowerLevel...............................................7
VibrationLevel.....................................................7
SafetyandInstructionalDecals.............................7
Setup..........................................................................13
1InstallingtheSeat,SeatBelt,andManual
Tube...............................................................14
2GreasingtheMachine......................................14
3ReplacingtheWarningDecal............................14
4ReadingtheManualsandViewingthe
DVD..............................................................14
ProductOverview......................................................15
Controls.............................................................15
Specications.....................................................17
Attachments/Accessories...................................17
Operation...................................................................17
BeforeOperating................................................17
StartingandStoppingtheEngine........................27
CheckingtheInterlockSwitches.........................28
PushingorTowingtheMachine..........................28
JackingPoints.....................................................29
TieDowns.........................................................29
OperatingCharacteristics...................................29
OperatingTips...................................................30
Maintenance...............................................................31
RecommendedMaintenanceSchedule(s)................31
PremaintenanceProcedures....................................32
ServiceIntervalChart.........................................32
Lubrication.............................................................32
GreasingtheBearingsandBushings....................32
EngineMaintenance...............................................36
AirCleanerMaintenance....................................36
ServicingtheEngineOilandFilter......................37
FuelSystemMaintenance.......................................37
ServicingtheFuelSystem...................................37
ServicingtheWaterSeparator.............................37
BleedingAirfromtheInjectors...........................38
ElectricalSystemMaintenance................................39
Activating,Charging,andConnectingthe
Battery...........................................................39
BatteryCare.......................................................40
Fuses..................................................................40
DriveSystemMaintenance.....................................41
ChangingthePlanetaryGearDrive
Oil..................................................................41
ChangingtheRearAxleLubricant.......................41
CheckingtheRearWheelToe-In.........................42
CoolingSystemMaintenance..................................43
ServicingtheEngineCoolingSystem..................43
BrakeMaintenance.................................................44
AdjustingtheServiceBrakes...............................44
BeltMaintenance....................................................44
ServicingtheAlternatorBelt...............................44
Re-tensioningtheBladeDriveBelts....................44
ReplacingtheBladeDriveBelt............................45
ControlsSystemMaintenance.................................46
AdjustingtheThrottle........................................46
AdjustingtheTractionPedalLinkage..................46
HydraulicSystemMaintenance...............................47
ChangingtheHydraulicFluid.............................47
ReplacingtheHydraulicFilters...........................47
CheckingtheHydraulicLinesandHoses.............47
HydraulicSystemTestPorts...............................48
AdjustingtheCuttingUnitFlowControl.............49
MowerMaintenance...............................................50
AdjustingtheTransportLatch............................50
Pivoting(Tilting)theFrontCuttingUnit
Upright..........................................................50
PivotingtheFrontCuttingUnitDown................51
AdjustingtheCuttingUnitPitch.........................51
ServicingtheCastorArmBushings.....................52
ServicingtheCastorWheelsandBearings............52
BladeMaintenance.................................................53
CheckingforaBentBlade...................................53
RemovingandInstallingtheCutter
Blade(s)..........................................................53
InspectingandSharpeningtheCutter
Blade(s)..........................................................54
CorrectingCuttingUnitMismatch......................55
SparkArrestorMaintenance...................................56
ServicingtheSparkArrestorMufer...................56
Storage.......................................................................56
PreparingforSeasonalStorage............................56
Schematics.................................................................57
3

Safety
ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004specicationsineffectatthetimeof
production.
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
standardB71.4-2004.
Training
•ReadtheOperator’sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationsmay
restricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtohimselfor
herself,otherpeople,orproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning–fuelishighlyammable.Takethe
followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltankandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcuttingassemblyarenot
wornordamaged.Replacewornordamagedblades
andboltsinsetstopreservebalance.
•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthatoperatorspresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.Onlystarttheenginefrom
theoperatorsposition.Useseatbelts,ifprovided.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
4

–Donotstoporstartsuddenlywhengoingupor
downhill.
–Themachinespeedshouldbekeptlowonslopes
andduringtightturns.
–Stayalertforhumpsandhollowsandother
hiddenhazards.
–Nevermowacrossthefaceoftheslope,unless
themachineisdesignedforthatpurpose.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Usecarewhenusingheavyequipment.
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheOperator’sManual.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Beforeleavingtheoperatorsposition:
–Stoponlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Changeintoneutralandsettheparkingbrake.
–Stoptheengineandremovethekey.
•Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey:
–beforeclearingblockages;
–beforechecking,cleaning,orworkingonthe
machine;
–afterstrikingaforeignobject.Inspectthe
machinefordamageandmakerepairsbefore
restartingandoperatingtheequipment.Torque
allthespindlepulleynutsto130to150ft-lb(176
to203N⋅m);
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransporting
ornotisuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
•Reducethethrottlesettingbeforestoppingengine
and,iftheengineisprovidedwithafuelshut-off
valve,turnthefueloffattheconclusionofmowing.
•Neverraisedeckwiththebladesrunning.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Theoperatorshallturnonashingwarninglights,
ifprovided,whenevertravelingonapublicroad,
exceptwheresuchuseisprohibitedbylaw .
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosureanddonotstorenearame.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartment,cuttingunits,
drives,andfuelstorageareafreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
•Whenmachineistobeparked,stored,orleft
unattended,lowerthecuttingunitsunlessapositive
mechanicallockisprovided.
•Disengagedrives,lowerthecuttingunits,move
tractionpedaltoNeutral,setparkingbrake,stop
engineandremovekeyanddisconnectsparkplug
5

wire.Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
•Shutofffuelwhilestoringortransporting.Donot
storefuelnearames.
•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatteryorremovesparkplugwirebefore
makinganyrepairs.Disconnectthenegativeterminal
rstandthepositivelast.Reconnectpositiverst
andnegativelast.
•Usecarewhencheckingblades.Wrapthebladesor
weargloves,andusecautionwhenservicingthem.
Onlyreplaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandards.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
Operation
•BeforeoperatingamachinewithROPS(rollover
protectionsystem),becertainthattheseatbeltsare
attachedandtheseatislatchedtopreventtheseat
frompivotingforward.
•Knowhowtostopthemachineandenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Keephands,feet,andclothingawayfrommoving
partsandthemowerdischargeareaandundersideof
themowerwhiletheengineisrunning.
•Fillfueltankuntillevelis1inch(25mm)belowthe
bottomofthellerneck.Donotoverll.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.
•Donotmowinreverseunlessabsolutelynecessary.
•Reducespeedwhenmakingsharpturns.
•Avoidstartingorstoppingonaslope.Iftireslose
traction,disengagethebladesandproceedslowly
straightdowntheslope.Avoidraisingtheside
cuttingunitsonaslope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandgraduallydownhill,ifpossible.
•Whenoperatingthemachineonslopes,banks,or
neardrop-offs,alwayshavetheROPSinstalled.
•WhenoperatingamachinewithaROPS,alwaysuse
aseatbelt.
•Becertainthattheseatbeltcanbereleasedquicklyif
themachineisdrivenorrollsintoapondorwater.
•Watchfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way.
•Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyturn
overifawheelgoesovertheedgeofaclifforditch,
orifanedgecavesin.
•Donotmowonwetgrass.Reducedtractioncould
causesliding.
•Useextracarewithotherattachments.Thesecan
changethestabilityofthemachine.
•Turnoffthebladeswhennotmowing.
MaintenanceandStorage
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.
6

•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetratethe
skinandcauseseriousinjury.Ifuidisinjectedinto
theskinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.
•Checkbrakeoperationfrequently.Adjustandservice
asrequired.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks,
andamesawayfromthebattery.
•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•Tomakesureofoptimumperformanceand
continuedsafetycerticationofthemachine,use
onlygenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous,andsuchuse
couldvoidtheproductwarranty.
SoundPressureLevel
ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof89dBA,
basedonmeasurementsofidenticalmachinesperISO
11201andEN836.
SoundPowerLevel
ThisunithasanequivalentcontinuousA-weighted
soundpowerlevelattheoperatorearof105dBA/1pW ,
basedonmeasurementsofidenticalmachinesperEN
11094.
VibrationLevel
Hand-Arm
ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof2.5m/s2,basedon
measurementsofidenticalmachinesperEN1033and
EN836.
WholeBody
ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof0.5m/s2,basedon
measurementsofidenticalmachinesperEN1032and
EN836.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
7

93-7275
1.ReadtheOperator’sManual.
2.Donotusestartingaids.
93-7818
1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto115to149N•m(85to110
ft-lb).
100-5623
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
100-5624
1.Heightofcutadjustment
100-5693
1.Heightofcutadjustment
100-6578
1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeepthe
shieldsandguardsinplace;stayawayfrommovingparts.
100-5622
1.Heightofcutadjustment
100-5623
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
8

100-5694
1.Heightofcutadjustment
104-3578
1.Heightofcutadjustment
104-2277
2.
3.
1.
104-2277
1.Tolocktheparkingbrake,
latchthepedalstogether,
applythebrakepedals,
andpullupontheknob.
4.ReadtheOperator’s
Manual.
2.Tounlocktheparking
brake,steponthebrake
pedals.
5.Pressforoptional
headlights.
3.Parkingbrakelock
indicator
6.Pressdownontheleverto
tiltthesteeringwheel.
104-3579
1.Lowheightofcut
adjustment
2.Highheightofcut
adjustment
104-3599
1.Donotstephere.
2.Tractionpedal
3.Traction—forward
4.Traction—reverse
5.Danger—shutoffPTOpriortoraisingthecuttingunits;do
notoperatethecuttingunitswhentheyareintheraised
position.
9

104-8324
1.Raisecuttingunits2.Lowercuttingunits
104-8325
1.Lock/unlockthecuttingunitservicelock.
112-9118
1.Warning—readtheOperator’sManual.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
3.Warning—weartheseatbeltwhenseatedintheoperator’s
position.
4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.
5.Tippinghazard—lowerthecuttingunitwhendrivingdown
slopes;slowmachinebeforeturning,donotturnathigh
speeds
6.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
106–6752
(Afxoverpartno.112–9118forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachine
forcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator’sManual.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
3.Warning—weartheseatbeltwhenseatedintheoperator’s
position.
4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.
5.Tippinghazard—lowerthecuttingunitwhendrivingdown
slopes;donotdriveonslopesgreaterthan15degrees.
6.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
106-6753
1.Enginecoolantunderpressure
2.Explosionhazard—readtheOperator’sManual.
3.Warning—donottouchthehotsurface.
4.Warning—readtheOperator’sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
10

106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
106-6764
1.Tostarttheengine,movethetractionpedaltoNeutral,
pressthebrakepedal,movethethrottlelevertoFast,turn
theignitionkeytoOn,andthenturntheignitionkeytoStart;
readtheOperatorsManual.
2.Tostoptheengine,movethethrottlelevertoslow,
disengagethePTO,settheparkingbrake,wait5minutes,
turntheignitionkeytoStop,andremovethekey;readthe
OperatorsManual.
3.ReadtheOperatorsManual.
4.ToengagethePTO,pulluponthePTOswitchandmove
itforward.
5.TodisengagethePTO,movethePTOswitchback.
6.Toswitchthetransmissiontohighspeed,raisethe
attachmentliftandswitchthespeedcontroltoHigh.
110-3286
1.Poweroutlet4.PowerTakeOff(PTO)
2.Seatswitch5.Startersolenoid
3.Ignitionswitch6.LightKit
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
11

106-2046
1.PowerTake-off(PTO)6.Low11.Silencerswitch16.Slow
2.Engage7.Lock12.Pressthebutton17.Continuousvariablesetting
3.Disengage8.Flowdivider13.Keyswitch18.Enginecoolanttemperature
resetswitch
4.Transmission9.Unlock14.Engine—preheat
5.High10.Cruisecontrol(optional)15.Fast
104-8336
1.ReadtheOperator’sManual.
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Seatkit(obtainseparately)1
Seatsuspensionkit(obtainseparately)1
Manualtube1
R-clamp2
Seatbelt1
Bolt2
1
Lockwasher2
Installtheseat,seatbelt,andmanual
tube.
2Nopartsrequired–Greasethemachine.
3WarningDecal1Usedonlyonmachinesrequiring
EuropeanCEcompliance.
Operator’sManual1
EngineOperator’sManual1
PartsCatalog1
OperatorTrainingMaterials1
Pre-deliveryInspectionSheet1
4
CEcerticate1
ReadthemanualsandwatchtheDVD
beforeoperatingthemachine.Usethe
remainingpartsfortheinstallationof
attachments.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
13

1
InstallingtheSeat,SeatBelt,
andManualTube
Partsneededforthisprocedure:
1Seatkit(obtainseparately)
1Seatsuspensionkit(obtainseparately)
1Manualtube
2R-clamp
1Seatbelt
2Bolt
2Lockwasher
Procedure
Themachineisshippedwithouttheseatassembly.A
Seat,ModelNo.30622andSuspension,ModelNo.
30621orSeat,ModelNo.30396andSuspension,Model
No.30398mustbepurchasedandinstalled.
1.Mountthemanualtubetotheseatsuspensionwith
the2R-clampsincludedinlooseparts.
2.Installtheseatbelttoeachsideoftheseatwitha
boltandlockwasher,suppliedinlooseparts.Make
suretheseatbeltretractorisattachedtotheleftside
oftheseat.
Important:Makesurethattheseatswitchwire
isconnectedtotheseatswitchconnectoronthe
harness.
3.Slidetheseatcompletelyforwardandbackwardto
ensureproperoperationandthatseatswitchwires
andconnectorsarenotpinchedordonocontactany
movingparts.
2
GreasingtheMachine
NoPartsRequired
Procedure
Beforethemachineisoperated,itmustbegreased
toensureproperlubricatingcharacteristics;referto
GreasingtheBearingsandBushingsprocedureof
Lubrication,page32.Failuretoproperlygreasethe
machinewillresultinprematurefailureofcriticalparts.
3
ReplacingtheWarningDecal
Partsneededforthisprocedure:
1WarningDecal
Procedure
OnmachinesusedoutsideoftheU.S.A.,replacethe
warningdecal,partno.112–9118withthewarningdecal
partno.106–6752.
4
ReadingtheManualsand
ViewingtheDVD
Partsneededforthisprocedure:
1Operator’sManual
1EngineOperator’sManual
1PartsCatalog
1OperatorTrainingMaterials
1Pre-deliveryInspectionSheet
1CEcerticate
Procedure
1.Readthemanuals.
2.ViewtheOperatorTrainingmaterials.
14

ProductOverview
Figure2
1.Tractionpedal6.Chargeindicator
2.Brakepedals7.Engineoilpressure
warninglight
3.Pedallockinglatch8.Enginecoolant
temperaturewarning
light
4.Tiltsteeringlever9.Glowplugindicatorlight
5.Parkingbrakelatch10.Temperaturegauge
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
TractionPedal
Thetractionpedal(Figure2)controlsforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomovebackward.Ground
speeddependsonhowfaryoupressthepedal.Forno
load,maximumgroundspeed,fullypressthepedalwhile
thethrottleisinFast.
Tostop,reduceyourfootpressureonthetractionpedal
andallowittoreturntothecenterposition.
Important:Wheninthemowposition,thespeed
limiterscrewmuststopthetractionpedalbeforethe
pumpreachesfullstrokeordamagetothepump
mayoccur.
BrakePedals
Twofootpedals(Figure2)operateindividualwheel
brakesforturningassistance,parking,andtoaidin
obtainingbettersidehilltraction.Alatchconnectsthe
pedalsforparkingbrakeoperationandtransport.
PedalLockingLatch
Thepedallockinglatch(Figure2)connectsthepedals
togethertoengagetheparkingbrake.
TiltSteeringLever
Pressthelever(Figure2)downtotiltthesteeringwheel
tothedesiredposition.Thenreleasethelevertolock
theadjustment.
ParkingBrakeLatch
Aknobontheleftsideoftheconsoleactuatesthe
parkingbrakelock(Figure2).Toengagetheparking
brake,connectthepedalswiththelockinglatch,push
downonbothpedals,andpulltheparkingbrakelatch
out.Toreleasetheparkingbrake,pressbothpedalsuntil
theparkingbrakelatchretracts.
ChargeIndicator
Thechargeindicator(Figure2)illuminateswhenthe
systemchargingcircuitmalfunctions.
EngineOilPressureWarningLight
Thelight(Figure2)illuminateswhentheengineoil
pressureisdangerouslylow.
EngineCoolantTemperatureWarning
Light
Thelight(Figure2)illuminatesandtheengineshuts
downwhencoolantreachesanexcessivelyhigh
temperature.
15

GlowPlugIndicatorLight
Whenlit,theglowplugindicatorlight(Figure2)
indicatesthattheglowplugsareon.
EngineTemperatureGauge
Thisgauge(Figure2)indicatestheenginecoolant
temperature.
SpeedLimiter
Ifdesired,thescrewcanbeadjusted(Figure3)tolimit
theamountthetractionpedalcanbedepressedinthe
forwarddirectiontolimitthemowingspeed.
Important:Thetractionpedalmustcontactthe
speedlimiterbeforereachingtheendofthepump
stroketopreventpumpdamage.
Figure3
1.Speedlimiter
LiftLevers
Thelevers(Figure4)raiseandlowerthecuttingunits.
CuttingUnitServiceLock
Thecuttingunitservicelock(Figure4)locksthefront
cuttingunitliftleverwhenthecuttingunitisinthe
raisedposition.
KeySwitch
Thekeyswitch(Figure4)hasthreepositions:Off,
On/Preheat,andStart.
PTOSwitch
ThePTOswitch(Figure4)hasthreepositions:On
(engage),Neutral,andOff(disengage).Carefullylift
andpushthePTOswitchforwardtotheOnposition
tostarttheimplementorcuttingunitblades.Slowly
pulltheswitchbackwardtotheOffpositiontostop
implementoperation.
Hi-LoSpeedControl
Thecontrol(Figure4)allowsthespeedrangetoincrease
fortransportofthemachine.
FlowDividerSwitch
Whenoperatinginmow(low)speed,pressandhold
owdividerswitch(Figure4)toenhancetractiondrive
performanceincompromisedoperatingconditions.
Figure4
1.Liftlever8.Alarmsilenceswitch
2.Frontcuttingunitservice
lock
9.Temperatureresetswitch
3.Keyswitch10.Hourmeter
4.PTOswitch11.Fuelgauge
5.Hi-lospeedcontrol12.Throttle
6.Flowdividerswitch13.Audiblealarm
7.Cruisecontrol(optional)14.Powerpoint
CruiseControl(Optional)
Thecruisecontrol(Figure4)setsthespeedofthe
machine.
FuelGauge
Thefuelgauge(Figure4)indicatestheleveloffuelin
thetank.
HourMeter
Thehourmeter(Figure4)showsthetotalhoursthatthe
machinehasbeenoperated.
16

TemperatureOverrideSwitch
Pressandholdtheresetswitch(Figure4)tostartthe
engineafterhightemperatureshutdown.Useonlyfor
emergencyoperation.
AudibleAlarm
Thealarm(Figure4)isactivatedwhenthelowengine
oilpressurelightilluminatesorthehighcoolant
temperaturelightilluminates.
AlarmSilenceSwitch
Thisswitch(Figure4)shutsofftheaudiblealarm.
ThrottleControl
Movethecontrol(Figure4)forwardtoincreasethe
enginespeedandrearwardtodecreasethespeed.
PowerPoint
Thepowerpoint(Figure4)isusedtopoweroptional
electricalaccessories.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Widthofcut
overall132inch(335cm)
frontcuttingunit62inch(157cm)
sidecuttingunit42inch(107cm)
frontandonesidecuttingunit97inch(246cm)
Overallwidth
cuttingunitsdown136inch(345cm)
cuttingunitsup(transports)72inch(183cm)
Overalllength135inch(342cm)
Height55inch(140cm)
HeightwithROPS81inch(206cm)
Groundclearance6-1/2inch(17cm)
Wheeltread(tocenteroftire)
front45inch(114cm)
rear47inch(119cm)
Wheelbase55-1/2in(141cm)
Weight(withcuttingunitsanduids)3860lb(1751kg)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperating
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyoudo
anymaintenance.
CheckingtheEngineOil
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeandafter
theengineisrststarted.
Thecrankcasecapacityis8qt(7.6l)withthelter.
Usehigh-qualityengineoilthatmeetsthefollowing
specications:
•APIClassicationLevelRequired:CH-4,CI-4or
higher.
•Preferredoil:SAE15W-40(above0°F)
•Alternateoil:SAE10W-30or5W-30(all
temperatures)
ToroPremiumEngineOilisavailablefromyour
distributorineither15W-40or10W-30viscosity.See
thepartscatalogforpartnumbers.
17

1.Parkthemachineonalevelsurface.Unlockthe
enginecoverlatches.
2.Opentheenginecover.
3.Removethedipstick,wipeitclean,installthe
dipstickintothetube,andpullitoutagain.Theoil
levelshouldbeuptotheFullmark(Figure5).
Figure5
1.Dipstick
4.IftheoilisbelowtheFullmark,removethellcap
(Figure6)andaddoiluntilthelevelreachestheFull
mark.Donotoverll.
Figure6
1.Oilllcap
5.Installtheoilllcapanddipstick.
6.Closetheenginecoverandsecureitwiththelatches.
CheckingtheCoolingSystem
ServiceInterval:Beforeeachuseordaily
Checklevelofcoolantatthebeginningofeachday.
Capacityofsystemis2-3/4U.S.gallons(10.4l).
1.Carefullyremovetheradiatorcapandexpansion
tankcap(Figure7).
Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcauseburns.
•Donotopentheradiatorcapwhenthe
engineisrunning.
•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.
2.Checkthecoolantlevelintheradiator.Theradiator
shouldbelledtothetopofthellerneckandthe
expansiontanklledtotheFullmark.
Figure7
1.Expansiontank
3.Ifthecoolantislow,adda50/50mixtureofwater
andethyleneglycolanti-freeze.Donotusewater
onlyoralcohol/methanolbasecoolants.
4.Installtheradiatorcapandexpansiontankcap.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.
Fueltankcapacity:19USgallons(72l)
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
18

ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.
Useofsummergradefuelabove20°F(-7°C)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.
•Contactyourdistributorifyouwishformore
informationonbiodiesel.
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
•Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuy
morethana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.
•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfromafuel
dispensernozzle.
•Ifafueldispensernozzlemustbeused,keep
thenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntil
fuelingiscomplete.
1.Parkthemachineonalevelsurface.
19

2.Usingacleanrag,cleanareaaroundfueltankcap.
3.Removecapfromthefueltank(Figure8).
Figure8
1.Fueltankcap
4.Fillthetankuntilthelevelistothebottomofthe
llerneckwithdieselfuel.
5.Installfueltankcaptightlyafterllingtank.
Note:Ifpossible,llthefueltankaftereachuse.
Thiswillminimizepossiblebuildupofcondensation
insidethefueltank.
CheckingtheHydraulicFluid
ServiceInterval:Beforeeachuseordaily
Themachinesreservoirislledatthefactorywith
approximately8U.S.gallons(30.2l)ofhighquality
hydraulicuid.Checkthelevelofthehydraulic
uidbeforetheengineisrststartedanddaily
thereafter.Therecommendedreplacementuidis:
ToroPremiumAllSeasonHydraulicFluid
(Availablein5gallonpailsor55gallondrums.Seeparts
catalogorTorodistributorforpartnumbers.)
Alternateuids:IftheTorouidisnotavailable,other
uidsmaybeusedprovidedtheymeetallthefollowing
materialpropertiesandindustryspecications.Wedo
notrecommendtheuseofsyntheticuid.Consult
withyourlubricantdistributortoidentifyasatisfactory
product.
Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehind
theirrecommendation.
HighViscosityIndex/LowPourPointAnti-wear
HydraulicFluid,ISOVG46
MaterialProperties:
St@40°C44to48 Viscosity,ASTMD445
St@100°C7.9to8.5
HighViscosityIndex/LowPourPointAnti-wear
HydraulicFluid,ISOVG46(cont'd.)
ViscosityIndexASTMD2270140to160
PourPoint,ASTMD97-34°Fto-49°F
IndustrySpecications:VickersI-286-S(Quality
Level),VickersM-2950-S
(QualityLevel),Denison
HF-0
Note:Manyhydraulicuidsarealmostcolorless,
makingitdifculttospotleaks.Areddyeadditivefor
thehydraulicsystemoilisavailablein2/3oz(20ml)
bottles.Onebottleissufcientfor4-6gallons(15-22
1)ofhydraulicoil.Orderpartno.44-2500fromyour
authorizedTorodistributor.
BiodegradableHydraulicFluid-MobilEAL224H
ToroBiodegradableHydraulicFluid*Toro
(Availablein5gallonpailsor55gallondrums.Seeparts
catalogorTorodistributorforpartnumbers.)
*Useonlywhentemperaturesareabove30°F .
Thisisvegetable-oilbasedbiodegradableoiltestedand
approvedbyToroforthismodel.Thisuidisnotas
resistanttohightemperaturesasstandarduid,so
followtherecommendeduidchangeintervalswith
thisuid.Contaminationbymineral-basedhydraulic
uidswillchangethebiodegradabilityandtoxicityof
thisoil.Whenchangingfromstandarduidtothe
biodegradabletype,becertaintofollowtheapproved
ushingprocedure.ContactyourlocalToroDistributor
fordetails.
1.Positionthemachineonalevelsurface,lowerthe
cuttingunits,stoptheengine,andremovethekey.
2.Unlatchtheseat,raiseit,andengagetheproprod.
3.Cleantheareaaroundthellerneckandcapofthe
hydraulictank(Figure9).Removethecapfromthe
llerneck.
20