Toro 31596 User manual

FormNo.3402-104RevB
LEDWorkLightKit
2015andAfter—Caband2PostROPSExtensionKit
ModelNo.31596
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachinebeforeinstallation.
Lightassembly4
Leftmount(2postROPSextension)1
Rightmount(2postROPSextension)1
Rearmount(2postROPSextension)2
Cabmount4
Carriagebolt(5/16x3/4inch)4
Flangenut(5/16)4
Bolt(1/4x7/8inch)4
Flangenut(1/4inch)4
Bolt(6mmx20mm)4
Wireharnesswithgrommet(cab)4
Switch1
2
Switchdecal(2postROPSextension)1
Installthelights.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3402-104*B

1
PreparingtoInstalltheKit
NoPartsRequired
PreparingtheMachine
1.Movethemachinetoamaintenanceworkspace,
shutoffthemachineandremovethekey.
2.Disconnectthenegative(-)batterycablefrom
thebattery;RefertothemachinesOperator’s
Manual.
2
InstallingtheLights
Partsneededforthisprocedure:
4Lightassembly
1Leftmount(2postROPSextension)
1Rightmount(2postROPSextension)
2Rearmount(2postROPSextension)
4Cabmount
4Carriagebolt(5/16x3/4inch)
4Flangenut(5/16)
4Bolt(1/4x7/8inch)
4Flangenut(1/4inch)
4Bolt(6mmx20mm)
4Wireharnesswithgrommet(cab)
1Switch
1Switchdecal(2postROPSextension)
InstallingtheLightkittotheCab
1.Removetheboltsandnutsthatsecurethetop
oftheheadlinerandsetthemaside(Figure1).
g032048
Figure1
1.Bolt3.Nut
2.Headliner
2.Drilla30mm(1-1/8inches)holeatthelocation
shownneartheexistingmounthardware(Figure
2andFigure3).
g033553
Figure2
FrontoftheCab
1.Mounthardware3.Wireharness
2.Hole
g033593
Figure3
RearoftheCab
1.Mounthardware3.Wireharness
2.Hole
2

3.Insertthegrommetsonthewireharnessintothe
holesthatyoudrilled.
4.Removethebracketonthelightassemblyand
installthebracketsuppliedwiththekit(Figure4).
g033551
Figure4
1.Nut3.Bolt
2.Bracket4.Lightassembly
5.Usetheexistinghardwareontheheadlinerto
securethelightbrackettotheheadliner(Figure
5).
Note:Donotusethenylonwasherwhenyou
securethebrackettotheheadliner.
g033552
Figure5
1.Flangenut3.Bracket
2.Flatwasher4.Shoulderbolt
6.Connectthewireharnessestogether(Figure6).
g033594
Figure6
1.Wire-harnessconnector2.Grommetwires
7.Connectthewireharnesstothelightassembly
(Figure7).
3

g033595
Figure7
1.Wire-harnessconnector
8.Removetheplug-coverandinserttheswitch
assemblyintothepanelopeninguntilitissecure
(Figure8).
g033743
Figure8
1.Switchassembly
9.Connectthewireharnesstotheswitch
assembly.
10.Connectthenegative(-)batterycable.
11.Turnthelightson.RefertoOperatingtheLight
(page6).
12.Aimthelightsaccordingtoyourlocalregulations.
13.Usetheboltsandnutsthatyousetasideearlier
tosecuretheheadlinertothecab(Figure1).
14.Installtheroofontothecabwiththe22screws
previouslyremoved(Figure1).
15.Torquethescrewsto10.1to12.4N∙m(90to
110in-lb).
InstallingtheLighttoa2Post
ROPSExtension
Note:Ensurethatyourmachineisequippedwiththe
optionalaccessory-wireharnessinstalled.Contact
yourauthorizedTorodistributorifyourmachine
requirestheaccessory-wireharness.
1.Installthelightmounttothebracket.
•Foramachinewithmirrors:Usethe4bolts
(6mmx20mm)tosecurethelightassembly
throughthebracketandtothemirrormount
(Figure9).
g313878
Figure9
1.Mirrormount3.Bolt(6mmx20mm)
2.Bracket
•Foramachinewithoutmirrors:Usethe
4bolts(1/4x7/8inch)andangenutsto
securethelightassemblytothebracket
(Figure10).
g033741
Figure10
1.Bolt(1/4x7/8inch)3.Flangenut(1/4inch)
2.Bracket
4

2.Removethecarriagebolt,washerandnutfrom
thelightassemblyandusethemtosecurethe
lighttothebracket(Figure11).
g033544
Figure11
1.Carriagebolt4.Washer
2.Lightassembly5.Nut
3.Bracket
3.Connectthewireharnesstothetothelight
assembly(Figure12).
g033550
Figure12
1.Wireharness
4.Usethecarriagebolt(5/16x3/4inch)andange
nutstosecurethelightassemblytotheframe
(Figure13).
g033742
Figure13
1.Nut(5/16)3.Carriagebolt(5/16x3/4
inch)
2.Bracket4.Frame
5.Removethecarriagebolt,washerandnutfrom
thelightassemblyandusethemtosecurethe
lighttothebracket(Figure14).
5

g033547
Figure14
1.Carriagebolt4.Washer
2.Bracket5.Nut
3.Lightassembly
6.Connectthewireharnesstothetothelight
assemblyandsecureitwiththewireanchors
(Figure15).
g033549
Figure15
1.Wireharness2.Wireanchor
7.Removetheplug-coverandinserttheswitch
assemblyintothepanelopeninguntilitissecure
(Figure16).
g033598
Figure16
1.Decal2.Switchassembly
8.ApplythedecaltothepanelasshowninFigure
16.
9.Connecttheaccessory-wireharnesstothe
switchassembly.
10.Connectthenegative(-)batterycable.
11.Turnthelightson.RefertoOperatingtheLight
(page6).
12.Aimthelightsaccordingtoyourlocalregulations.
13.Installtheroofontothecabwiththe22screws
previouslyremoved(Figure1).
14.Torquethescrewsto10.1to12.4N∙m(90to
110in-lb).
Operation
OperatingtheLight
•PushtheONportionoftheswitchtoturnthelights
on.
•PushtheOFFportionoftheswitchtoturnthe
lightsoff.
6

Notes: