Toro 3422 User manual

Operator’s Manual
English (EN)
Form No. 3326-466
Reelmaster2300/2600-D
Traction Unit
Model No. 03422—210000001 and Up
Model No. 03422TE—210000001 and Up
Model No. 03247—210000001 and Up
Model No. 03427TE—210000001 and Up
Model No. 03471
Model No. 03472

2
All Rights Reserved
Printed in the USA
2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Mower Safety 4. . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 5. . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 6. . . . . . . . . . . . . . . . .
Slope Chart 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 11. . . . . . . . . . . . . . . . . . . . .
Measurements 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 12. . . . . . . . . . . . . . . . . . . . . . . .
Setup 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Rear Wheel 14. . . . . . . . . . . . . . . . . . . .
Installing the Seat 14. . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Rear Carrier Frame Height 15. . . . . . .
Mounting the Carrier Frames to the Cutting Units 15
Installing the Front Lift Arms 15. . . . . . . . . . . . . . . .
Mounting the Cutting Unit Drive Motors 16. . . . . . .
Mounting the Cutting Units 17. . . . . . . . . . . . . . . . . .
Installing the Counterbalance Springs 17. . . . . . . . . .
Adding Rear Ballast 19. . . . . . . . . . . . . . . . . . . . . . . .
Affixing the Decals 20. . . . . . . . . . . . . . . . . . . . . . . .
Activating and Charging the Battery 20. . . . . . . . . . .
Before Operating 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 21. . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 21. . . . . . . . . . . . . . . . . . . . . . .
Checking the Cooling System 22. . . . . . . . . . . . . . . .
Checking the Hydraulic System Fluid 22. . . . . . . . . .
Inspecting the Fuel Filter 23. . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 24. . . . . . . . . . . . . . . . . .
Checking the Reel to Bedknife Contact 24. . . . . . . . .
Checking the Torque of the Wheel Nuts 24. . . . . . . .
Operation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 27. . . . . . . . . . . . . .
Bleeding the Fuel System 27. . . . . . . . . . . . . . . . . . . .
Checking the Operation of the Interlock Switches 28
Page
Towing the Traction Unit 28. . . . . . . . . . . . . . . . . . . .
Operating Characteristics 29. . . . . . . . . . . . . . . . . . . .
Selecting the Clip Rate (Reel Speed) 29. . . . . . . . . . .
Training Period 30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Mowing 30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport Operation 30. . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Clean-Up After Mowing 30. . . . . . . .
Maintenance 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 31. . . . . . . . .
Daily Maintenance Checklist 32. . . . . . . . . . . . . . . . .
Service Interval Chart 33. . . . . . . . . . . . . . . . . . . . . .
Greasing the Bearings and Bushings 33. . . . . . . . . . .
Removing the Hood 35. . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance 35. . . . . . . . . . . . .
Cleaning the Radiator and Screen 36. . . . . . . . . . . . .
Changing the Engine Oil and Filter 36. . . . . . . . . . . .
Changing the Hydraulic System Fluid and Filter 36. .
Hydraulic System Test Ports 37. . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 37. . . . . . . . . . . . . . . . . . . .
Adjusting the Transmission for Neutral 38. . . . . . . . .
Adjusting the Belts 39. . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Pedal 39. . . . . . . . . . . . . . . . .
Adjusting the Traction Pedal Damper 40. . . . . . . . . .
Adjusting the Hand Brake 40. . . . . . . . . . . . . . . . . . .
Battery Care 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the Battery 41. . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backlapping 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 43. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic (Model No. 03422—2WD) 44.
Hydraulic Schematic (Model No. 03427—3WD) 45.
California Emission Control System Warranty
Statement 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 52. . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. The two numbers are
stamped into a plate that is riveted to the frame at the rear
of the mower.

3
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
This machine meets or exceeds the B71.4 1990
specifications of the American National Standards
Institute, in effect at time of production, when ballast is
installed according to the chart on page 19.
Note: The addition of attachments made by other
manufacturers that do not meet American National
Standards Institute certification will cause noncompliance
of this machine.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Safe Operating Practices
The following instructions are from ANSI standard
B71.4—1990.
Training
•Read the Operator’s Manual and other training material.
If the operator(s) or mechanic(s) can not read English it
is the owner’s responsibility to explain this material to
them.
•Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
•All operators and mechanics should be trained. The
owner is responsible for training the users.
•Never let children or untrained people operate or
service the equipment. Local regulations may restrict
the age of the operator.
•The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people or property.
Preparation
•Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
•Wear appropriate clothing including hard hat, safety
glasses and ear protection. Long hair, loose clothing or
jewelry may get tangled in moving parts.
•Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which
can be thrown by the machine.
•Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
– Use only an approved container.
– Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling. Do
not smoke.
– Never refuel or drain the machine indoors.
•Check that operator’s presence controls, safety switches
and shields are attached and functioning properly. Do
not operate unless they are functioning properly.
Operation
•Never run an engine in an enclosed area.
•Only operate in good light, keeping away from holes
and hidden hazards.

4
•Be sure all drives are in neutral and parking brake is
engaged before starting engine. Only start engine from
the operator’s position. Use seat belts if provided.
•Slow down and use extra care on hillsides. Be sure to
travel in the recommended direction on hillsides. Turf
conditions can affect the machine’s stability. Use
caution while operating near drop-offs.
•Slow down and use caution when making turns and
when changing directions on slopes.
•Never operate with guards not securely in place. Be
sure all interlocks are attached, adjusted properly, and
functioning property.
•Do not change the engine governor setting or overspeed
the engine.
•Stop on level ground, disengage drives, engage parking
brake (if provided), shut off engine before leaving the
operator’s position for any reason including emptying
the grass baskets.
•Stop equipment and inspect the machine after striking
objects or if an abnormal vibration occurs. Make
necessary repairs before resuming operations.
•Keep hands and feet away from the cutting units.
•Look behind and down before backing up to be sure of
a clear path.
•Never carry passengers and keep pets and bystanders
away.
•Slow down and use caution when making turns and
crossing roads and sidewalks. Stop reels if not mowing.
•Do not operate the mower under the influence of
alcohol or drugs.
•Use care when loading or unloading the machine into a
trailer or truck.
•Use care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.
Maintenance and Storage
•Disengage drives, raise the cutting units, set parking
brake, stop engine and remove key and disconnect spark
plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.
•Clean grass and debris from cutting units, drives,
mufflers, and engine to help prevent fires. Clean up oil
or fuel spillage.
•Let engine cool before storing and do not store near
flame.
•Shut off fuel while storing or transporting. Do not store
fuel near flames or drain indoors.
•Park machine on level ground. Never allow untrained
personnel to service machine.
•Use jack stands to support components when required.
•Carefully release pressure from components with stored
energy.
•Disconnect battery and remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
•Use care when checking the reels. Wear gloves and use
caution when servicing them.
•Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
•Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
•Keep all parts in good working condition and all
hardware and hydraulic fittings tightened. Replace all
worn or damaged decals.
Toro Mower Safety
The following list contains safety information specific to
Toro products or other safety information that you must
know that is not included in the ANSI standards.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
Use of this product for purposes other than its intended use
could prove dangerous to user and bystanders.
Preparation
•Always use the proper amount of rear ballast as
specified in this manual.
•Always wear substantial shoes. Do not operate the
machine while wearing sandals, tennis shoes, or
sneakers.
•Wearing safety shoes and long pants is advisable and
required by some local ordinances and insurance
regulations.
•Only fill the fuel tank to within 1 inch of the top of the
tank, not the filler neck. Do not overfill.
•Handle fuel carefully. Wipe up any spills.

5
Operation
•Know how to stop the machine and engine quickly.
•Check the safety interlock switches daily for proper
operation. If a switch should fail, replace the switch
before operating the machine. After every two years,
replace all interlock switches in the safety system,
regardless if they are working properly or not.
•Before starting the engine, engage the parking brake,
put the traction pedal in neutral, and the reel drive is
disengaged.
•Using the machine demands attention. To prevent loss
of control:
– Do not drive close to sand traps, ditches, creeks,
steep hillsides, or other hazards.
– Reduce speed when making sharp turns. Avoid
sudden stops and starts.
•Do not touch the engine, muffler, exhaust pipe, or
hydraulic tank while the engine is running or soon after
it has stopped because these areas could be hot enough
to cause burns.
•If a cutting unit strikes a solid object or vibrates
abnormally, stop immediately, turn the engine off, wait
for all motion to stop, and inspect the machine for
damage. A damaged reel or bedknife must be repaired
or replaced before operation is continued.
•Before getting off of the seat, move the traction pedal to
neutral, set the parking brake, disengage the cutting
units, and wait for the reels to stop. Stop the engine and
remove the key from the ignition switch.
•Hills over 15 degrees should be mowed up and down,
not side to side.
•Mowing hills may be dangerous. Hills over 20 degrees
generally should not be mowed unless special
safeguards, skills, and conditions exist.
•For steering control, the cutting units must be lowered
when going down slopes.
•Use the reverse pedal for braking.
•Watch out for traffic when near or crossing roads.
Always yield the right of way.
•Raise the cutting units when driving from one work
area to another.
Maintenance and Storage
•Make sure all hydraulic line connectors are tight and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.
•Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate the skin and cause serious
injury.
•Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine and lowering the cutting
units to the ground.
•If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the cutting units, attachments, and
any moving parts. Keep everyone away.
•Do not overspeed the engine by changing governor
settings. To ensure safety and accuracy, have an
Authorized Toro Distributor check the maximum engine
speed.
•The engine must be shut off before checking the oil or
adding oil to the crankcase.
•If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
•To make sure of optimum performance and continued
safety certification of the machine, use only genuine
Toro replacement parts and accessories. Replacement
parts and accessories made by other manufacturers
could be dangerous, and such use could void the
product warranty.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 85 dB(A), based on
measurements of identical machines per procedures
outlined in Directive 84/538/EEC and amendments.
Vibration Level
This unit has a maximum hand-arm vibration level of
5.5 m/s2and whole body vibration level of 0.5 m/s2, based
on measurements of identical machines per EN 1033 and
EN 1032.

6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
93-7267
1. Lock parking brake 2. Unlock parking brake
93-7270
1. Pull out for two wheel
drive. 2. Push in for three wheel drive.
77-3100
1. Cutting/dismemberment hazard—stay away from rotating fan
blade.
94-4985 (Model No. 03422 and 03427)
94-3351 (Model No. 03427TE)
1. Read the operator’s
manual.
2. Do not use starting
fluid—read the operator’s
manual for further
instructions.
3. Reels turning.
4. Pull out to turn cutting
units on.
5. Push to turn cutting units
off.
6. Cutting unit lift lever
7. Lower cutting units
8. Raise cutting units
9. Throttle fast
10. Throttle slow
11. Glow plugs on
12. Engine off
13. Engine on
14. Engine start
15. Push during cold start.
94-5056
1. Slow reel speed
2. Fast reel speed
3. Reel height
4. 5 Blade cutting unit
5. 8 Blade cutting unit

7
104-3885 (Model No. 03422 and 03427)
94-3353
1. Crushing of fingers or hands—stay a safe distance away.
26-7390
93-6696
1. Warning—spring loaded mechanism. Read the operator’s
manual.
67-5360
93-6902 (Model No. 03422 and 03427)
94–3352 (Model No. 03427TE)
1. Battery 2. Engine
83-9550
93-6668
1. The battery contains lead.
Do not dispose of in the
garbage.
2. Read the operator’s
manual before performing
any maintenance.

8
93-7272
1. Cutting/dismemberment hazard—stay away from moving parts.
93-7273
1. Thrown object
hazard—keep bystanders
away.
2. Cutting/dismemberment
hazard of hands or
feet—stay away from
moving parts.
93-7276
1. Explosion hazard—wear eye protection.
2. Caustic liquid hazard—flush skin with water.
3. Fire hazard—sparks, flame, and smoking prohibited.
4. Poison—keep children away from the battery.
93-7840
1. Engine coolant under
pressure
2. Hot surface—stay away.
3. Warning—read the
operator’s manual.
4. Explosion hazard—stay
away.
93-7271
1. Warning—read the operator’s manual.
2. Tipping hazard—when driving down slopes less than 15
degrees, lower the cutting units to the ground.
3. Thrown object hazard—keep bystanders away.
4. Cutting/dismemberment hazard of hand or feet—stay away
from rotating blades and moving parts.
5. Warning—before leaving the operator’s seat, set the parking
brake, stop the engine, and remove the ignition key.

9
Slope Chart

10

11
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Engine
Perkins, 4-cycle, 3-cylinder, liquid cooled, vertical OHV, diesel engine with
centrifugal water pump. 18 hp (13.4 kW); governed to a maximum speed of 3200
RPM. 41.2 cu. in. (676 cc) displacement. Forced lubrication gear pump. Mechanical
centrifugal governor. Mechanical fuel transfer pump. Fuel filter/water separator with
replaceable filter element. 12 volt (0.7 kW) starter. Heavy duty remote mounted air
cleaner spin-on oil filter.
Radiator Side mounted industrial radiator, 7 fins per inch. Approx. 5 quart (4.7 liter) capacity.
Electrical 12 volt Group 55, 450 cold cranking amps at 0°F (–18°C) ,75 minute reserve
capacity at 80°F (27°C). 14 amp alternator with regulator/rectifier. Seat switch,
PTO, and traction interlock switches. Indicator light when cutting units are running.
Fuel Capacity 6.5 gallons
Traction Drive High torque hydraulic wheel motors. 3-wheel drive; two position selector valve
located below seat, push for 3-wheel drive and pull for 2-wheel drive. Oil cooler and
shuttle valve provide positive closed-loop cooling.
Hydraulic Oil
Capacity/Filter Remote mounted, 2.3 gallon (8.7 liter) oil reservoir. 25 micron remote mounted spin on filter.
Ground Speed
Infinitely variable speed selection in forward and reverse
Mowing speed: 0–5 mph (0–8 km/h)
Transport speed: 0–8 mph (0–13 km/h)
Reverse speed: 0–3 mph (0–4.8 km/h).
Tires/Wheels Two front traction drive tires, 20 x 10-8 tubeless, 4-ply rating. Rear steering tire and
tube; 20 x 8-8, 4-ply rating. Demountable front rims. Recommended tire pressure:
16–20 psi front and rear tires.
Frame Frame consists of formed steel, welded steel, and steel tubing components.
Model 03422: Tricycle vehicle with 2-wheel traction drive and rear wheel steering
Model 03427: Tricycle vehicle with 3-wheel traction drive and rear wheel steering
Steering Pinion and sector gear with solid drag link to rear steer wheel arm
Brakes Service braking accomplished through dynamic characteristics of hydrostat.
Parking or emergency brake is actuated by ratchet hand lever on the operator’s
left-hand side.
Controls
Foot operated traction pedal and traction pedal stop. Hand operated throttle,
ignition switch, reel engagement switch, cold start button reel unit lift lever, parking
brake, and seat adjustment.
Model 03427 only: 2 position selector valve for 2 or 3-wheel drive selection.
Gauges and Protective
Systems
Hour meter, temperature gauge. 4 light warning cluster gauge: oil pressure, water
temperature, amps, and glow plug. High water temperature shutdown. Electric
traction pump declutching switch for cold start. Engine preheat incorporated into
ignition switch.
Seat Adjustable to operator weight, fore and aft, w/removeable foldup armrests
Cutting Unit Lift Hydraulic lift with automatic reel shutoff

12
Measurements
Wheel tread width 54-1/2 in. (138 cm)
Wheel base 55 in. (140 cm)
Width 76-1/2 in. (194 cm)
Transport width
RM 2300-D
RM 2600-D 72 in. (183 cm)
85 in. (216 cm)
Length
Height
Weight
Model 03422—2WD
without cutting units 1066 lb. (484 kg)
Model 03427—3WD
without cutting units 1096 lb. (497 kg)
Model 03461—27″5
blade cutting unit 136 lb. (62 kg)
Model 03462—27″8
blade cutting unit 143 lb. (65 kg)
Model 03466—32″5
blade cutting unit 158 lb. (72 kg)
Model 03467—32″8
blade cutting unit 167 lb. (76 kg)
Optional Equipment
Cushion Seat Model No. 30796
Deluxe Seat w/Suspension Model No. 30797
Armrest Kit for Model No. 30796 Model No. 30707
Seat Weight Kit
(for Seat Model No. 30796 Only) Part No. 80-4210
3WD Rear Weight Kit Part No. 94-3663
Rear Weight Kit Part No. 83-9370
Rear Weight Part No. 83-9390
RM 2300-D Optional Equipment
5 Blade Cutting Unit Model No. 03461
8 Blade Cutting Unit Model No. 03462
2WD Weight Kit (Baskets) Part No. 94-5974
RM 2600-D Optional Equipment
5 Blade Cutting Unit Model No. 03466
8 Blade Cutting Unit Model No. 03467
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been received. Without these parts,
total setup cannot be completed. Some parts may have already been assembled at the factory.
Description Qty. Use
Wheel assembly
Flat washer
Axle
Locknut
1
2
1
1
Installing the rear wheel on Model No. 03422
Wheel assembly
Lub nut 1 4Installing the rear wheel on Model No. 03427
Flat washer
Capscrew
Locknut
3
3
3Mounting the carrier frames to the cutting units.

13
Description UseQty.
Lift arm
Pivot rod
Capscrew, 5/16 x 7/8 in.
Lock washer
Lift chain
Clevis pin
Cotter pin
2
2
2
2
2
4
4
Installing the from lift arms (supplied with the
Lift Arm Kit)
Thrust washer
Flat washer
Flange head capscrew
3
3
3
Mounting the cutting units to the lift arms
(supplied with the Lift Arm Kit)
Spring
Vinyl sleeve
Spring shackle
Clevis pin
Cotter pin
3
1
3
6
6
Installing the counterbalance springs (supplied
with the Lift Arm Kit)
Shackle
Spring anchor
Capscrew, 1/4 x 3/4 in.
Locknut
2
2
4
4
Installing the counterbalace springs (supplied
with the RM 2600 Lift Arm Kit only)
Key 2
Hydraulic reservoir plug 1
Warning decal 1Affix to air cleaner housing for European
compliance.
Warning decal 1Affix to skirt for European compliance.
Danger decal 1Affix to battery for European compliance.
Parts catalog
Certificate of compliance 1 1
Operator video 1View before operating the machine.
Operator’s manual
Engine operator’s manual 2 1Read before operating the machine.
Registration card 1Fill out and return to Toro.

14
Installing the Rear Wheel
Model 03422—Two Wheel Drive
Mount the wheel assembly to the rear castor fork with 2 flat
washers, axle, and locknut. Position the washers on the
outside of the fork (Fig. 1). Tighten the nut to 45–65 ft.-lb.
(3–5 N⋅m).
1
2
3
Figure 1
1. Wheel assembly
2. Rear castor fork 3. Axle
Model 03427—Three Wheel Drive
1. Mount the wheel assembly onto the rear wheel hub
(Fig. 2).
1
2
3
Figure 2
1. Wheel assembly
2. Rear wheel hub 3. Lug nut
2. Install the lug nuts (Fig. 2) and tighten them to 45–65
ft.-lb. (3–5 N⋅m).
Installing the Seat
The traction unit is shipped without the seat assembly.
Deluxe Seat Kit, Model 30797, or Standard Seat Kit, Model
30796, must be installed as follows:
1. Remove the shipping ties securing the lower seat slides
to the upper seat slides. Note the orientation of the
lower slides for correct reinstallation (Fig. 3).
1
2
3
Figure 3
1. Lower seat slide
2. Upper seat slide 3. Seat plate
2. Insert the lower slides onto the upper slides (Fig. 3).
3. On the Deluxe Seat, check the alignment of the
mounting holes with the seat plate. If the holes do not
align, remove the machine screws securing the upper
slides to the seat bottom. Move the seat slides inward to
the next set of mounting holes and secure them with the
machine screws and 4 locknuts (M8). Apply Loctite to
the fasteners.
4. Loosely secure slides to seat plate with fasteners
supplied with seat (Fig. 3).
Note: Mount the seat in the forward holes to attain forward
adjustment.
5. Tighten the flange nuts and check the operation of the
seat.

15
Note: For operators that are lightweight, (less than 150 lb.
[68 kg]) and short in stature (less than 5 ft.-4 in. [163 cm]
tall), an optional weight kit (Toro part no. 80-4210) for seat
model 30796 is available from your Authorized Toro
Distributor.
Adjusting the Rear Carrier
Frame Height
1. Slide the rear carrier frame onto the rear lift arm pivot
rod (Fig. 4). Do not install the carrier frame to the
cutting unit at this time.
1
3
3
2
4
Figure 4
1. Rear carrier frame
2. Pivot rod 3. Up stop 4. Lift cylinder
2. Raise the lift arms and carrier frame fully.
3. Press down on one end of the carrier frame until the up
stop on the opposite end contacts the underside of the
foot step (Fig. 4). The distance between the up stop and
the underside of the foot step, on the end pressed down,
should be approximately 1/4 in. (6 mm). If the distance
is not 1/4 in. (6 mm), an adjustment to the lift cylinder
is required. If the distance is correct, remove the carrier
frame and proceed with the setup instructions.
4. If an adjustment to the lift cylinder is required, proceed
as follows:
A. Remove the clevis pin securing the rod end of the
lift cylinder to the lift arm (Fig. 4).
B. Loosen the hex nut securing the clevis to the
cylinder rod.
C. Rotate the clevis end in or out until 1/4 in. (6 mm)
clearance is attained. Check the adjustment and
repeat steps 2–3 as required.
D. Tighten the hex nut and connect the cylinder rod end
to the lift arm (Fig. 4).
Mounting the Carrier Frames to
the Cutting Units
1. Remove the cutting units from the cartons. Adjust them
per the Cutting Unit Operator’s Manual.
2. Position a carrier frame onto each cutting unit, aligning
the mounting holes with the mounting links (Fig. 5).
3. Secure each mounting link to the carrier frame with a
capscrew (3/8 x 2-1/4 in.), 2 flat washers, and a locknut,
as shown in Figure 5. Position a washer on each side of
the link when mounting. Torque to 31 ft.-lb. (42 N⋅m).
1
3
2
Figure 5
1. Carrier frame
2. Mounting link 3. Bearing housing cover
Installing the Front Lift Arms
1. Insert a pivot rod into the left lift arm and align the
mounting holes (Fig. 6).
2. Secure the pivot rod to the lift arm with a capscrew
(5/16 x 7/8 in.) and lock washer.
1
2
Figure 6
1. Lift arm 2. Pivot rod

16
3. Loosen the top capscrew securing the left
counterbalance arm to the frame (Fig. 7).
4. Remove the bottom capscrew and nut securing the left
counterbalance arm to the frame (Fig. 7).
5. Rotate the counterbalance arm outward, allowing
removal of the lift arm pivot pin and tipper chain
(Fig. 7).
1
2
3
4
5
8
6
7
Figure 7
1. Counterbalance arm
2. Top capscrew
3. Bottom capscrew
4. Lift arm pivot pin
5. Tipper chain
6. Cylinder pin
7. Lift arm tab
6. Position the lift arm between the frame members, align
the mounting holes, and install the pivot pin (Fig. 7).
Insert the pivot pin so that the counterbalance arm fits
into the slot in the pin. Do not secure the counterbalance
arm at this time.
7. Secure one end of the lift chain to the lift cylinder pin
with a clevis pin and cotter pin.
8. Secure the other end of the lift chain to the hole in the
lift arm mounting tab with clevis pins and cotter pins.
Use the appropriate hole in the lift arm as designated in
Figure 8.
9. Repeat the procedure on the right-hand lift arm.
RM 2600
(Outer Hole)
RM 2300
(Inner Hole)
Figure 8
1. Spider coupling
2. Reel motor 3. O-ring
Mounting the Cutting Unit
Drive Motors
1. Position the cutting units in front of the pivot rods.
2. Remove the bearing housing cover (Fig. 5) from the
inside end of the right-hand cutting unit. Install the
cover and gasket (supplied with the cutting unit) on the
outside end. Locate the spider coupling (Fig. 9) shipped
in the bearing housing.
3. Insert the o-ring (supplied with the cutting unit) on the
flange of the drive motor (Fig. 9).
4. Mount the motor and the spider coupling to the drive
end of the cutting unit and secure them with 2
capscrews provided with the cutting unit (Fig. 9).
5. On the center and left-hand cutting units, remove the
bearing housing cover and install the gasket (supplied
with the cutting units).
1
2
3
Figure 9
1. Spider coupling
2. Reel motor 3. O-ring

17
Mounting the Cutting Units
1. Slide a thrust washer onto the lift arm pivot rod
(Fig. 10).
2. Slide the cutting unit carrier frame onto the pivot rod
and secure it with a flat washer and flange head
capscrew (Fig. 10).
Note: On the rear cutting unit, position the thrust washer
between the rear of the carrier frame and the flat washer.
1
2
3
Figure 10
1. Thrust washer
2. Carrier frame 3. Flat washer and flange
head capscrew
3. Secure a tipper chain to the top of each Reelmaster
2300 carrier frame and to the bottom of each
Reelmaster 2600 carrier frame with a capscrew, washer,
and locknut (Fig. 11).
1
23
Figure 11
1. Tipper chain (RM 2300)
2. Tipper chain (RM 2600) 3. Carrier frame
4. Grease all lift arm and carrier frame pivot points.
Installing the Counterbalance
Springs
Use caution when tensioning the springs as they
are under heavy load.
Warning
The counterbalance springs help balance the cutting units to
allow equal amounts of weight (down pressure) to be
distributed to each end of the cutting unit. The springs also
transfer weight from the cutting units to the traction unit
therefore, increasing traction.
The following are recommended settings for the
counterbalance springs. Minor changes may be required to
achieve optimum performance for your turf conditions. The
weight, at each end of the cutting unit, can be checked
easily with a spring scale.
•Increasing the spring tension reduces the weight on
inboard end of the cutting unit and increases the
weight on the outboard end.
•Decreasing the spring tension increases the weight on
the inboard end of the cutting unit and reduces the
weight on outboard end.
Reelmaster 2300
1. Hook the spring into the third hole from the top on the
inboard side of both front cutting unit lift tabs and on
the rear cutting unit lift tab (Fig. 12).
Note: Selecting the #4 hole position (increasing the spring
tension) will reduce the weight on the inboard end of the
cutting unit, increase the weight on the outboard end of the
cutting unit, and increase traction. Selecting the #2 hole
position has the opposite affect.
1
Figure 12
1. Cutting unit lift tab

18
2. Secure the other end of the spring to the appropriate
hole (see below) on the front and rear counterbalance
arms (Fig. 13 & 14) with the spring shackle, clevis pin,
and cotter pin.
•Fourth hole from the top for 5 blade reels
•Third hole from the top for 8 blade reels
•Top hole for reels with baskets
Note: On the rear counterbalance spring, install the vinyl
cover over the spring before installing.
Note: Increasing the spring tension will reduce the weight
on the inboard end of the cutting unit, increase the weight
on the outboard end of the cutting unit, and increase
traction. Decreasing the spring tension has the opposite
affect.
1
4
2
35
Figure 13
1. Counterbalance arm
2. Top capscrew
3. Bottom capscrew
4. Spring shackle
5. Clevis pin and cotter pin
1 23
Figure 14
1. Rear counterbalance
spring 2. Vinyl cover
3. Spring shackle
3. Insert the breaker bar into the square hole in the
counterbalance arm and pivot the arm back to its
original position, aligning the mounting holes.
4. Secure the bottom of the counterbalance arm to the
frame with the capscrew and nut previously removed.
Tighten the top capscrew (Fig. 13).
5. To tension the counterbalance springs, proceed as
follows:
A. Remove the cotter pin and clevis pin securing the
spring shackle to the counterbalance arm. Do not
remove the other clevis pin.
B. Move the shackle up or down on the counterbalance
arm until it is aligned with the desired hole on the
arm. Install the clevis pin and cotter pin.
Reelmaster 2600
1. Mount a spring anchor to the rear inboard side of each
front cutting unit lift tab with 2 capscrews (1/4 x 3/4 in.)
and locknuts, as shown in Figure 15.
1
2
Figure 15
1. Cutting unit lift tab 2. Spring anchor
2. On the front cutting units, hook the spring into the
second hole from the bottom (#3 position) in the spring
anchor (Fig. 15).
Note: Selecting the #4 hole position (increasing the spring
tension) will reduce the weight on the inboard end of the
cutting unit, increase the weight on the outboard end of the
cutting unit, and increase traction. Selecting the #2 hole
position has the opposite affect.
3. On the rear cutting unit, hook the spring into the top
hole on the rear cutting unit lift tab.
Note: Increasing the spring tension will reduce the weight
on the inboard end of the cutting unit, increase the weight
on the outboard end of the cutting unit, and increase
traction. Decreasing the spring tension has the opposite
affect.

19
4. Secure the other end of the spring to the appropriate
hole (see below) on the front and rear counterbalance
arms (Fig. 16 & 17) with the spring shackle with the
chain, clevis, clevis pin, and cotter pin.
•Third hole from the top for 5 blade reels
•Second hole from the top for 8 blade reels
•Top hole for reels with baskets
Note: On rear counterbalance spring, install vinyl cover
over spring before installing.
5. Secure the other end of the spring to the second hole
from the top with the spring shackle with the chain,
clevis, clevis pin, and cotter pin (Fig. 16).
6. On the rear counterbalance arms, install the vinyl cover
over the spring before hooking the other end of the
spring into the spring shackle in the second hole from
the top (Fig. 17).
14
2
3
5
Figure 16
1. Counterbalance arm
2. Top capscrew
3. Bottom capscrew
4. Spring shackle
5. Clevis pin and cotter pin
6. Chain, clevis, and clevis
pin
1 23
Figure 17
1. Rear counterbalance
spring 2. Vinyl cover
3. Spring shackle
7. Insert the breaker bar into the square hole in the
counterbalance arm and pivot the arm back to its
original position, aligning the mounting holes.
8. Secure the bottom of the counterbalance arm to the
frame with the capscrew and nut previously removed.
Tighten the top capscrew (Fig. 16).
9. To tension the counterbalance springs proceed as
follows:
A. Remove the cotter pin and clevis pin securing the
spring shackle to the counterbalance arm. Do not
remove the other clevis pin.
B. Move the shackle up or down on the counterbalance
arm until it is aligned with the desired hole on the
arm. Install the clevis pin and cotter pin.
Adding Rear Ballast
This unit complies with ANSl B71.4–1990 Standard and all
applicable European requirements when equipped with rear
ballast. Use the following chart to determine the weight or
combinations of weights needed.
Cutting Unit
Configuration Weight Kits Required
RM 2300D—2WD (1) 83-9370, (1) 83-9390
RM 2300D—2WD with
Baskets (1) 83-9370, (1) 83-9390, (1) 94-5974
RM 2300D—3WD (1) 83-9390, (1) 94-3663
RM 2300D—3WD with
Baskets (2) 83-9390, (1) 94-3663
RM 2600D—2WD (2) 83-9390, (1) 94-3663
RM 2600D—3WD (1) 83-9370, (1) 83-9390
Note: All configurations require calcium chloride in the
rear tire. Tires should be filled to approximately 75%
capacity (valve level with valve at the top) (60 lb. fluid or
74 lb. tire and fluid).
Important If a puncture occurs in a tire with calcium
chloride, remove the unit from the turf area as quickly as
possible. To prevent possible damage to the turf,
immediately soak the affected area with water.
Either Type 1 (77%) or Type 2 (94%) commercial calcium
chloride flake may be used.
Plain water freezes solid at 32°F (0°C). The 3-1/2 lb.
(1.6 kg) calcium chloride to 1 gallon (3.8 l) of water
solution is slush free to –12°F (–24°C) and will freeze solid
at –52°F (–46°C). The 5 lb. (2.3 kg) per gallon (liter)
solution is slush free to –50°F (–45°C) and will freeze
solid at –62°F (–52°C).

20
Affixing the Decals
Using the dimensions shown in Figure 18, locate and affix
a Reelmaster 2300 or 2600 decal to the skirt on each side of
the machine.
To ease installation of decal use the following procedure:
1. In a spray bottle, mix 1 ounce of liquid soap and 20
ounces of water.
2. Spray the skirt panel with the soap solution, peel the
backing off of the decal, position the decal on the skirt,
and adjust as necessary.
3. Run a plastic squeegee over the decal to remove any
excess soap solution.
4. Peel the front cover paper off of the decal.
12-3/4 in.
(324 mm)
1/2 in.
(13 mm)
1
Figure 18
1. Decal
Activating and Charging the
Battery
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
Warning
If the battery is not filled with electrolyte or activated, bulk
electrolyte with 1.260 specific gravity must be purchased
from a local battery supply outlet and added to the battery.
1. Remove the filler caps from the battery and slowly fill
each cell until the electrolyte is just above the plates.
Danger
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
•Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
•Fill the battery where clean water is always
available for flushing the skin.
2. Replace the filler caps with the vents pointing to the
rear (toward the fuel tank) and connect a 3 to 4 amp
battery charger to the battery posts. Charge the battery
at a rate of 3 to 4 amperes for 4 to 8 hours.
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks and
flames away from battery.
Warning
3. When the battery is charged, disconnect the charger
from the electrical outlet and battery posts.
4. Remove the filler caps. Slowly add electrolyte to each
cell until the level is up to the fill ring. Install the filler
caps.
Important Do not overfill the battery. Electrolyte will
overflow onto other parts of the machine and severe
corrosion and deterioration will result.
5. Install the positive cable (red) to the positive (+)
terminal and the negative cable (black) to the negative
(—) terminal of the battery (Fig. 19) and secure them
with capscrews and nuts. Slide the rubber boot over the
positive terminal to prevent a possible short from
occurring.
Incorrect battery cable routing could damage the
machine and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.
•Always disconnect the negative (black) battery
cable before disconnecting the positive (red)
cable.
•Always connect the positive (red) battery cable
before connecting the negative (black) cable.
Warning