Toro 3670 User manual

FormNo.3381-780RevA
Reelmaster®5010SeriesTraction
Unit
ModelNo.03670—SerialNo.314000001andUp
ModelNo.03680—SerialNo.314000001andUp
ModelNo.03690—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3381-780*A

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbersareona
platemountedontheleftsideoftheframeunderthefoot
rest.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SoundPowerLevel..................................................7
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
SoundPressureLevel...............................................7
VibrationLevel......................................................7
VibrationLevel......................................................7
VibrationLevel......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................12
1AdjustingtheTirePressure....................................12
2AdjustingtheStepHeight.....................................13
3AdjustingtheControlArmPosition........................13
4InstallingtheCuttingUnits....................................13
5AdjustingtheTurfCompensationSpring.................16
6InstallingRearWeights.........................................18
7InstallingtheCEHoodLatch................................22
8UsingtheCuttingUnitKickstand...........................22
9UsingtheGaugeBar............................................23
ProductOverview.........................................................24
Controls...............................................................24
Specications........................................................27
Attachments/Accessories........................................27
Operation....................................................................28
CheckingtheEngineOilLevel.................................28
CheckingtheCoolingSystem...................................29
AddingFuel...........................................................29
CheckingtheHydraulicFluid...................................30
CheckingtheReeltoBedknifeContact......................32
ChecktheTorqueoftheWheelNuts.........................32
BleedingtheFuelSystem.........................................32
StartingandStoppingtheEngine..............................33
SettingtheReelSpeed.............................................33
AdjustingtheLiftArmCounterbalance.....................34
AdjustingtheLiftArmTurnAroundPosition.............35
PushingorTowingtheMachine................................35
JackingPoints........................................................36
TieDowns............................................................36
UnderstandingtheDiagnosticLight..........................36
DiagnosticAceDisplay...........................................37
CheckingtheInterlockSwitches...............................37
HydraulicValveSolenoidFunctions..........................39
OperatingTips......................................................39
Maintenance.................................................................40
RecommendedMaintenanceSchedule(s)......................40
DailyMaintenanceChecklist....................................41
ServiceIntervalChart.............................................42
Lubrication...............................................................42
GreasingtheBearingsandBushings..........................42
EngineMaintenance..................................................44
ServicingtheAirCleaner.........................................44
ServicingtheEngineOilandFilter............................44
AdjustingtheThrottle.............................................45
FuelSystemMaintenance...........................................46
DrainingtheFuelTank...........................................46
CheckingtheFuelLinesandConnections..................46
ServicingtheWaterSeparator..................................46
FuelPick-upTubeScreen........................................46
BleedingAirfromtheFuelInjectors..........................46
ElectricalSystemMaintenance....................................47
ServicingtheBattery...............................................47
Fuses....................................................................47
DriveSystemMaintenance.........................................48
AdjustingtheTractionDriveforNeutral....................48
AdjustingtheRearWheelToe-in..............................49
CoolingSystemMaintenance......................................49
RemovingDebrisfromtheCoolingSystem................49
BrakeMaintenance....................................................50
AdjustingtheServiceBrakes....................................50
AdjustingtheParkingBrake....................................50
BeltMaintenance......................................................51
TensioningtheAlternatorBelt.................................51
HydraulicSystemMaintenance....................................52
ChangingtheHydraulicFluid...................................52
ReplacingtheHydraulicFilters.................................52
CheckingtheHydraulicLinesandHoses....................53
HydraulicSystemTestPorts.....................................53
CuttingUnitSystemMaintenance.................................54
BacklappingtheCuttingUnits..................................54
Storage........................................................................55
PreparingtheTractionUnit.....................................55
PreparingtheEngine..............................................55
3

Safety
ThismachinemeetsorexceedsCENstandardEN
836:1997,ISOstandard5395:1990,andANSIB71.4-2004
specicationsineffectattimeofproduction,when
equippedwithrearweight.Refertothesectioninthis
manualonInstallingRearWeight.
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromtheCEN
standardEN836:1997,ISOstandard5395:1990,andANSI
B71.4-2012.
Training
•Readtheoperator'smanualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
people,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,long
trousers,hardhat,safetyglasses,andearprotection.Long
hair,looseclothing,orjewelrymaygettangledinmoving
parts.Donotoperatetheequipmentwhenbarefootor
wearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Safehandlingoffuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
4

•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopesand
duringtightturns;
–stayalertforhumpsandhollowsandotherhidden
hazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly,andfunctioning
properly.
•Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment.
•Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecareas
rotatingonecylinder/reelcancauseothercylinders/reels
torotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.
•Usecarewhencheckingthecylinders/reels.Weargloves
andusecautionwhenservicingthem.
5

•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.Wearprotectiveclothing
anduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof
themachine.
•Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
•Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.
•Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.
•Toensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.Maximumgovernedenginespeedshouldbe
3200RPM.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsandreplacement
parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.
6

SoundPowerLevel
Model03670and03680
Thisunithasaguaranteedsoundpowerlevelof103dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPowerLevel
Model03690and03691
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Model03670
Thisunithasasoundpressurelevelattheoperator’searof86
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPressureLevel
Model03680,03690and03691
Thisunithasasoundpressurelevelattheoperator’searof84
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
VibrationLevel
Model03670
Hand-Arm
Measuredvibrationlevelforrighthand=.59m/s2
Measuredvibrationlevelforlefthand=.54m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBody
Measuredvibrationlevel=.44m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
VibrationLevel
Model03680
Hand-Arm
Measuredvibrationlevelforrighthand=.37m/s2
Measuredvibrationlevelforlefthand=51m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBody
Measuredvibrationlevel=.5m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
VibrationLevel
Model03690and03691
Hand-Arm
Measuredvibrationlevelforrighthand=.84m/s2
Measuredvibrationlevelforlefthand=.77m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBody
Measuredvibrationlevel=.27m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
108-5278
1.ReadtheOperator'sManual.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfromoving
parts.
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
117–2385
1.ReadtheOperators
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
110-0989
1.ReadtheOperator'sManual.
8

110-8924
1.Warning—readtheOperator'sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowmachinebeforeturning,donotturn
athighspeeds;lowerthecuttingunitwhendrivingdown
slopes.
5.Warning—readtheOperator'sManual,donottowthe
machine.
110-8986
(Afxoverpartno.110–8924forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachinefor
compliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator'sManualandreceivetraining.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—donotoperateonslopesgreaterthan15°.
5.Warning—readtheOperator'sManual,donottowthe
machine.
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
93-6689
1.Warning—donotcarrypassengers.
9

114–8891
(UseforModels5510&5610with7inchreelcuttingunits)
1.Frontreelscircuitcontrols3.Mowandbacklap5.Height-of-cut
2.Rearreelscircuitcontrols4.ReadtheOperator'sManual.6.Tractionunitspeed
114–8890
(UseforModel5410with5inchreelcuttingunits)
1.Frontreelscircuitcontrols3.Mowandbacklap5.Height-of-cut
2.Rearreelscircuitcontrols4.ReadtheOperator'sManual.6.Tractionunitspeed
10

117-0168
1.ReadtheOperator'sManual.
117–0170
1.Headlights6.Continuousvariable
throttlesetting
2.Engage7.Slow
3.Powertake-off(PTO)8.Lowercuttingunits
4.Disengage9.Raisecuttingunits
5.Fast10.ReadtheOperator's
Manual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthestepheight.
3Nopartsrequired–Adjustthecontrolarmposition.
Fronthoseguide-R.H.1
4Fronthoseguide-L.H.1Installthecuttingunits
5Nopartsrequired–Adjusttheturfcompensationspring.
6Rearweights(sizevarieswith
conguration).VariesInstallrearweights(orderfromyour ToroDistributor).
Hoodlatchassembly1
7Washer1InstalltheCEHoodLatch
8Cuttingunitkickstand1InstalltheCuttingUnitKickstand.
9Gaugebar1Usethegaugebartoadjustthecutting
unit.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
EngineOperator'sManual1
PartsCatalog1Usetoreferencepartnumbers
CECerticate1
OperatorTrainingMaterial1Reviewbeforeoperatingthemachine
DiagnosticACEDisplayOverlay1
UsethediagnosticACEdisplayoverlaywhen
troubleshootingproblemswiththemachine(storeitinthe
serviceshopuntilneeded).
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
12

1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,release
someoftheairtoreducethepressure.Correctairpressurein
thefrontandreartiresis83to103kPa(12to15psi).
Important:Maintainevenpressureinalltirestoensure
uniformcontactwiththeturf.
2
AdjustingtheStepHeight
NoPartsRequired
Procedure
Theheightofthestepscanbeadjustedfortheoperators
comfort.
1.Removethe2boltsandnutssecuringthestepbrackets
tothetractionunitframe(Figure2)
Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheightand
re-securethebracketstotheframewiththe2bolts
andnuts.
3.Repeattheprocedureontheotherstep.
3
AdjustingtheControlArm
Position
NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedfortheoperators
comfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure3).
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
13

2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator's
Manual.
4.Makesurethecounterweight(Figure4)isinstalledto
theproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.
Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightsideofthe
cuttingunit.Theturfcompensationspringmustbe
mountedtothesamesideofthecuttingunitasthe
reeldrivemotor.Repositiontheturfcompensation
asfollows:
A.Removethe2carriageboltsandnutssecuringthe
rodbrackettothecuttingunittabs(Figure5).
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
bolttothecarrierframetab(Figure5)Remove
theassembly.
C.Mountthespringtubebolttotheoppositetabon
thecarrierframeandsecurewiththeangenut.
Theboltheadistobepositionedtotheouterside
ofthetabasshowninFigure6.
Figure6
1.Oppositecarrierframetab2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure6).
Important:Onthe#4(leftfront)and#5
(rightfront)cuttingunits(Figure7),use
therodbracketmountingnutstoinstallthe
hoseguidestothefrontofthecuttingunit
tabs(Figure8).Thehoseguidesshouldlean
towardthecentercuttingunit(Figure8and
Figure9).
Figure7
Figure8
1.Hoseguide(#4cuttingunit
shown)
3.Nuts
2.Rodbracket
14

g019284
11
Figure9
1.Hoseguides(eachmustleantowardthecentercuttingunit)
Note:Wheninstallingorremovingthecutting
units,makesurethehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromtheliftarm
pivotyoke(Figure10).
Figure10
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrierframeshaftup
intotheliftarmpivotyoke(Figure11).
Figure11
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuringthelift
armpivotshafttotheliftarmandslidethelift
armpivotshaftoutoftheliftarm(Figure12).
Figure12
1.Liftarmpivotshaftlynchpinandwasher
15

B.Inserttheliftarmyokeontothecarrierframe
shaft(Figure11).
C.Inserttheliftarmshaftintotheliftarmandsecure
itwiththewasherandlynchpin(Figure12).
10.Insertthecapoverthecarrierframeshaftandliftarm
yoke.
11.Securethecapandthecarrierframeshafttothelift
armyokewiththesnapperpin.Usetheslotifasteering
cuttingunitisdesiredorusetheholeifthecuttingunit
istobelockedinposition(Figure10).
12.Securetheliftarmchaintothechainbracketwiththe
snapperpin(Figure13).Usethenumberofchainlinks
describedinthecuttingunitOperator'sManual.
Figure13
1.Liftarmchain2.Chainbracket
13.Onthe#4(leftfront)and#5(rightfront)cutting
units,insertthereelmotorhosesintotherespective
hoseguide.
14.Coatthesplineshaftofthereelmotorwithclean
grease.
15.OilthereelmotorO-ringandinstallitontothemotor
ange.
16.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure14).Rotatethe
motorcounterclockwiseuntiltheangesencirclethe
boltsthentightenthebolts.
Important:Makesurethereelmotorhosesare
nottwisted,kinkedorintheriskofbeingpinched.
Figure14
1.Reeldrivemotor2.Mountingbolts
5
AdjustingtheTurf
CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure15)transfersweight
fromthefronttotherearroller.(Thishelpstoreduceawave
patternintheturf,alsoknownasmarcellingorbobbing.)
Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
aheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledintherearhole
inthespringrod(Figure15).
16

Figure15
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespring
roduntilthecompressedlengthofthespringis12.7
cm(5inches)onReelmaster5410,5inchcuttingunits
or15.9cm(6.25inches)onReelmaster5510&5610,7
inchcuttingunits(Figure15).
Note:Whenoperatingonroughterraindecreasethe
springlengthby13mm(1/2inch).Groundfollowing
willbeslightlydecreased.
17

6
InstallingRearWeights
Partsneededforthisprocedure:
VariesRearweights(sizevarieswithconguration).
Procedure
TheReelmaster5410/5510and5610TractionUnitscomplywithCENstandardEN836:1997,ISOstandard5395:1990,and
ANSIB71.4-2004Standardswhenequippedwithrearweightsand/or90lbofcalciumchlorideballastisaddedtorearwheels.
Usethefollowingchartstodeterminethecombinationsofweightsrequiredforyourconguration.Orderpartsfromyour
localAuthorizedToroDistributor.
WeightP/N110-8985-03
Tractor
2*or4
Wheel
Drive
Groomers,roller
brushes,and/or
baskets
Numberof
weightsto
meetANSI(US)
standards
Numberof
weightstomeet
CE(European)
standards
Fasteners(2
eachrequired)
forweights
WeightLocation
No00N/AN/A
2*Yes90lbcalcium
chloride**93231-34Carriage
Bolt,104-8301NutUnderbumper
No00N/AN/A
RM5410
4Yes203231-6Carriage
Bolt,104-8301NutUnderbumper
No403231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
2*
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No00N/AN/A
RM5510
4Yes443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
No00N/AN/A
2*Yes943231-34Carriage
Bolt,104-8301NutUnderbumper
No00N/AN/A
RM5610
4Yes00N/AN/A
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
18

Usethefollowingcharttodeterminetherearweightrequirementswhena4PostROPSConversionKitisadded.
WeightP/N110-8985-03
Tractor
2*or4
Wheel
Drive
Groomers,roller
brushes,and/or
baskets
Numberof
weightsto
meetANSI(US)
standards
Numberof
weightstomeet
CE(European)
standards
Fasteners(2
eachrequired)
forweights
WeightLocation
No993231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
and7under
bumper
2*
Yes
90lbcalcium
chloride**plus
5weights
93231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
andtheremaining
underbumper
No443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
RM5410
4
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No90lbcalcium
chloride**93231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
and7under
bumper
2*
Yes
90lbcalcium
chloride**plus
9weights
90lbcalcium
chloride**plus
5weights
3231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
andtheremaining
underbumper
No443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
RM5510
4
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No443231-7Carriage
Bolt,104-8301NutUnderbumper
2*
Yes
90lbcalcium
chloride**plus
2weights
93231-34Carriage
Bolt,104-8301Nut
2ontopofbumper
andtheremaining
underbumper
No00N/AN/A
RM5610
4Yes443231-7Carriage
Bolt,104-8301Nut
1ontopofbumper
and3under
bumper
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
19

UsethefollowingcharttodeterminetherearweightrequirementswhenthetractionunitisalsoequippedwithaSunshade
Canopyona2PostROPS.
WeightP/N110-8985-03
Tractor
2*or4
Wheel
Drive
Groomers,roller
brushes,and/or
baskets
Numberof
weightsto
meetANSI(US)
standards
Numberof
weightstomeet
CE(European)
standards
Fasteners(2
eachrequired)
forweights
WeightLocation
No22
3231-6Carriage
Bolt,104-8301
Nut
Underbumper
2*
Yes90lbcalcium
chloride**9
3231-34Carriage
Bolt,104-8301
Nut
2ontopofbumper
and7underbumper
No00N/AN/A
RM5410
4Yes42
3231-7Carriage
Bolt,104-8301
Nut
Underbumper
No62
3231-34Carriage
Bolt,104-8301
Nut
Underbumper
2*
Yes90lbcalcium
chloride**
90lbcalcium
chloride**N/AN/A
No00N/AN/A
RM5510
4Yes66
3231-34Carriage
Bolt,104-8301
Nut
3ontopofbumper
and3underbumper
No00N/AN/A
2*Yes90lbcalcium
chloride**6
3231-34Carriage
Bolt,104-8301
Nut
2ontopofbumper
and4underbumper
No00N/AN/A
RM5610
4Yes00N/AN/A
*Includes2WDunitswiththeROPSoption.
**Installtubesinsidethereartiresbeforeaddingcalciumchloride.
Important:Alwaysinstalltubesinsidethereartiresbeforecalciumchlorideisinstalled.Ifapunctureoccursina
tirewithcalciumchloride,removethemachinefromtheturfareaasquicklyaspossible.Topreventpossibledamage
totheturf,immediatelysoaktheaffectedareawithwater.
Ontwowheeldrivemodels,mounttheappropriateamountofweight(seeweightcharts)tothetoporbottomofthe
rearbumperasshowninFigure16.
20