Toro 3675 User manual

FormNo.3392-292RevA
Reelmaster®5010SeriesTraction
Unit
ModelNo.03675—SerialNo.315000001andUp
ModelNo.03675N—SerialNo.315000001andUp
ModelNo.03676—SerialNo.315000001andUp
ModelNo.03676N—SerialNo.315000001andUp
ModelNo.03677—SerialNo.315000001andUp
ModelNo.03677N—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3392-292*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbersareona
platemountedontheleftsideoftheframeunderthefoot
rest.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SoundPowerLevel..................................................7
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
SoundPressureLevel...............................................7
VibrationLevel......................................................7
VibrationLevel......................................................7
VibrationLevel......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................12
1AdjustingtheTirePressure....................................12
2AdjustingtheStepHeight.....................................13
3AdjustingtheControlArmPosition........................13
4InstallingtheCuttingUnits....................................13
5AdjustingtheTurfCompensationSpring.................16
6InstallingtheCEHoodLatch................................18
7UsingtheCuttingUnitKickstand...........................18
ProductOverview.........................................................19
Controls...............................................................19
Specications........................................................25
Attachments/Accessories........................................25
Operation....................................................................26
CheckingtheEngine-OilLevel.................................26
CheckingtheCoolingSystem...................................27
AddingFuel...........................................................27
CheckingtheHydraulicFluid...................................28
CheckingtheReeltoBedknifeContact......................29
CheckingtheTorqueoftheWheelNuts.....................29
Breaking-intheMachine..........................................29
BleedingtheFuelSystem.........................................29
StartingandStoppingtheEngine..............................30
SettingtheReelSpeed.............................................30
AdjustingtheLiftArmCounterbalance.....................31
AdjustingtheLiftArmTurnAroundPosition.............31
LocatingtheJackingPoints......................................31
TransportingtheMachine........................................32
LoadingtheMachine..............................................32
PushingorTowingtheMachine................................33
UnderstandingtheDiagnosticLight..........................33
CheckingtheInterlockSwitches...............................34
HydraulicValveSolenoidFunctions..........................34
OperatingTips......................................................34
Maintenance.................................................................36
RecommendedMaintenanceSchedule(s)......................36
DailyMaintenanceChecklist....................................37
ServiceIntervalChart.............................................38
Lubrication...............................................................38
GreasingtheBearingsandBushings..........................38
EngineMaintenance..................................................40
ServicingtheAirCleaner.........................................40
ServicingtheEngineOilandFilter............................40
AdjustingtheThrottle.............................................41
FuelSystemMaintenance...........................................42
DrainingtheFuelTank...........................................42
CheckingtheFuelLinesandConnections..................42
ServicingtheWaterSeparator..................................42
CleaningtheFuelPick-upTubeScreen......................42
BleedingAirfromtheFuelInjectors..........................42
ElectricalSystemMaintenance....................................43
ServicingtheBattery...............................................43
CheckingtheFuses.................................................44
DriveSystemMaintenance.........................................44
AdjustingtheTractionDriveforNeutral....................44
AdjustingtheRearWheelToe-in..............................45
CoolingSystemMaintenance......................................45
RemovingDebrisfromtheCoolingSystem................45
BrakeMaintenance....................................................46
AdjustingtheParkingBrakes....................................46
AdjustingtheParkingBrakeLatch............................47
BeltMaintenance......................................................47
TensioningtheAlternatorBelt.................................47
HydraulicSystemMaintenance....................................48
ChangingtheHydraulicFluid...................................48
ReplacingtheHydraulicFilters.................................48
CheckingtheHydraulicLinesandHoses....................49
UsingtheHydraulicSystemTestPorts.......................49
CuttingUnitSystemMaintenance.................................50
BacklappingtheCuttingUnits..................................50
Storage........................................................................51
PreparingtheTractionUnit.....................................51
PreparingtheEngine..............................................51
3

Safety
ThismachinehasbeendesignedinaccordancewithEN
ISO5395:2013andANSIB71.4-2012.
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryor
death.
SafeOperatingPractices
Training
•Readtheoperator'smanualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Preparation
•Whilemowing,alwayswearsubstantial,slip-resistant
footwear,longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymayget
tangledinmovingparts.Donotoperatetheequipment
whenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandexhaustgasescan
collect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.
4

•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopesand
duringtightturns;
–stayalertforhumpsandhollowsandotherhidden
hazards;
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly,andfunctioning
properly.
•Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment.
•Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecareas
rotatingonecylinder/reelcancauseothercylinders/reels
torotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaningor
repairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.
•Usecarewhencheckingthecylinders/reels.Weargloves
andusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting
5

ordisconnectingfrombattery.Wearprotectiveclothing
anduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof
themachine.
•Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
•Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.
•Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.
•Toensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.Maximumgovernedenginespeedshouldbe
3200RPM.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsandreplacement
parts.Thewarrantymaybevoidedifusedwith
unapprovedattachments.
6

SoundPowerLevel
Model03675and03676
Thisunithasaguaranteedsoundpowerlevelof103dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPowerLevel
Model03677
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Model03675
Thisunithasasoundpressurelevelattheoperator’searof86
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPressureLevel
Model03676and03677
Thisunithasasoundpressurelevelattheoperator’searof84
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
VibrationLevel
Model03675
Hand-Arm
Measuredvibrationlevelforrighthand=0.59m/s2
Measuredvibrationlevelforlefthand=0.54m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.44m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
VibrationLevel
Model03676
Hand-Arm
Measuredvibrationlevelforrighthand=0.37m/s2
Measuredvibrationlevelforlefthand=0.51m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.5m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
VibrationLevel
Model03677
Hand-Arm
Measuredvibrationlevelforrighthand=0.84m/s2
Measuredvibrationlevelforlefthand=0.77m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.27m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
93-6689
1.Warning—donotcarrypassengers.
8

117–2718
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
121–5644
1.Lightswitch6.Slow
2.Engage7.Lower
3.Powertake-off8.Raise
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
120–4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
9

117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10amp
3.Headlights—10amp
4.Power—10amp
5.Enginestart—15amp
6.Optionalairrideseatsuspension—20amp
7.EnginecomputermanagementC—7.5amp
8.EnginecomputermanagementB—7.5amp
9.EnginecomputermanagementA—7.5amp
110-8869
1.Warning—readtheOperator'sManual,donotoperatethis
machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Tippinghazard—slowmachinebeforeturning,donotturn
athighspeeds;lowerthecuttingunitwhendrivingdown
slopes;usearolloverprotectionsystemandweartheseat
belt.AlwayswearaseatbeltwhenaROPSisinplace.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingdecks,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
5.Warning—readtheOperator'sManual,donottowthe
machine.
110-8973
(Afxoverpartno.110–8869forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachinefor
compliancetotheEuropeanLawnMowerSafetyStandardENISO5395:2013.The
conservativemaximumslopeanglesindicatedforoperationofthismachineare
prescribedbyandrequiredbythisstandard.
1.Warning—readtheOperator'sManual,donotoperatethis
machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Tippinghazard—donotoperateonslopesgreaterthan15°;
lowerthecuttingdeckswhenoperatingonslopes;wear
thesafetybelt.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingdecks,stoptheengineand
removetheignitionkeybeforeleavingthemachine
5.Warning—readtheOperator'sManualbeforetowingthe
machine.
93-6688
1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.
10

125-8753
1.ReadtheOperator'sManualformoremaintenanceinformation.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Adjustthestepheight.
3Nopartsrequired–Adjustthecontrolarmposition.
Fronthoseguide-R.H.1
4Fronthoseguide-L.H.1Installthecuttingunits
5Nopartsrequired–Adjusttheturfcompensationspring.
Hoodlatchassembly1
6Washer1InstalltheCEhoodlatch.
7Cuttingunitkickstand1Usethecuttingunitkickstand.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1
Engineoperator’smanual1Readthemanualsbeforeoperatingthemachine.
PartsCatalog1UsetothePartsCatalogtoreferencepartnumbers.
DeclarationofConformity1Thisdocumentindicatesconformitywithcertainstandards.
Operatortrainingmaterial1Reviewthetrainingmaterialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,release
someoftheairtoreducethepressure.Correctairpressurein
thefrontandreartiresis83to103kPa(12to15psi).
Important:Maintainevenpressureinalltirestoensure
uniformcontactwiththeturf.
12

2
AdjustingtheStepHeight
NoPartsRequired
Procedure
Youcanadjusttheheightofthestepsforbettercomfort.
1.Removethe2boltsandnutssecuringthestepbrackets
tothetractionunitframe(Figure2)
Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheightandsecure
thebracketstotheframewiththe2boltsandnuts.
3.Repeattheprocedureontheotherstep.
3
AdjustingtheControlArm
Position
NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedfortheoperators
comfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure3).
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide-R.H.
1Fronthoseguide-L.H.
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble
andadjustasdescribedinthecuttingunitOperator's
Manual.
4.Makesurethecounterweight(Figure4)isinstalledto
theproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.
13

Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightsideofthe
cuttingunit.Theturfcompensationspringmustbe
mountedtothesamesideofthecuttingunitasthe
reeldrivemotor.Repositiontheturfcompensation
asfollows:
A.Removethe2carriageboltsandnutssecuringthe
rodbrackettothecuttingunittabs(Figure5).
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
bolttothecarrierframetab(Figure5)Remove
theassembly.
C.Mountthespringtubebolttotheoppositetabon
thecarrierframeandsecurewiththeangenut.
Theboltheadistobepositionedtotheouterside
ofthetabasshowninFigure6.
Figure6
1.Oppositecarrierframetab2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure6).
Important:Onthe#4(leftfront)and#5
(rightfront)cuttingunits(Figure7),use
therodbracketmountingnutstoinstallthe
hoseguidestothefrontofthecuttingunit
tabs(Figure8).Thehoseguidesshouldlean
towardthecentercuttingunit(Figure8and
Figure9).
Figure7
Figure8
1.Hoseguide(#4cuttingunit
shown)
3.Nuts
2.Rodbracket
14

g019284
11
Figure9
1.Hoseguides(eachmustleantowardthecentercuttingunit)
Note:Wheninstallingorremovingthecutting
units,makesurethehairpincotterisinstalled
inthespringrodholenexttotherodbracket.
Otherwise,thehairpincottermustbeinstalledin
theholeintheendoftherod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromtheliftarm
pivotyoke(Figure10).
Figure10
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrierframeshaftup
intotheliftarmpivotyoke(Figure11).
Figure11
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove3/4inch.
A.Removethelynchpinandwashersecuringthelift
armpivotshafttotheliftarmandslidethelift
armpivotshaftoutoftheliftarm(Figure12).
Figure12
1.Liftarmpivotshaftlynchpinandwasher
15

B.Inserttheliftarmyokeontothecarrierframe
shaft(Figure11).
C.Inserttheliftarmshaftintotheliftarmandsecure
itwiththewasherandlynchpin(Figure12).
10.Insertthecapoverthecarrierframeshaftandliftarm
yoke.
11.Securethecapandthecarrierframeshafttothelift
armyokewiththesnapperpin.Usetheslotifasteering
cuttingunitisdesiredorusetheholeifthecuttingunit
istobelockedinposition(Figure10).
12.Securetheliftarmchaintothechainbracketwiththe
snapperpin(Figure13).Usethenumberofchainlinks
describedinthecuttingunitOperator'sManual.
Figure13
1.Liftarmchain3.Snapperpin
2.Chainbracket
13.Onthe#4(leftfront)and#5(rightfront)cutting
units,insertthereelmotorhosesintotherespective
hoseguide.
14.Coatthesplineshaftofthereelmotorwithclean
grease.
15.OilthereelmotorO-ringandinstallitontothemotor
ange.
16.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure14).Rotatethe
motorcounterclockwiseuntiltheangesencirclethe
boltsthentightenthebolts.
Important:Makesurethereelmotorhosesare
nottwisted,kinkedorintheriskofbeingpinched.
Figure14
1.Reeldrivemotor2.Mountingbolts
5
AdjustingtheTurf
CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure15)transfersweight
fromthefronttotherearroller.(Thishelpstoreduceawave
patternintheturf,alsoknownasmarcellingorbobbing.)
Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
aheadandloweredtotheshopoor.
1.Makesurethehairpincotterisinstalledintherearhole
inthespringrod(Figure15).
16

Figure15
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespringrod
untilthecompressedlengthofthespringis12.7cm
(5inches)onReelmaster5410,5-inchcuttingunitsor
15.9cm(6.25inches)onReelmaster5510and5610,
7-inchcuttingunits(Figure15).
Note:Whenoperatingonroughterraindecreasethe
springlengthby13mm(1/2inch).Groundfollowing
willbeslightlydecreased.
17

6
InstallingtheCEHoodLatch
Partsneededforthisprocedure:
1Hoodlatchassembly
1Washer
Procedure
1.Unlatchandraisethehood.
2.Removetherubbergrommetfromtheholeintheleft
sideofthehood(Figure16).
Figure16
1.Rubbergrommet
3.Removethenutfromthehoodlatchassembly(Figure
17).
Figure17
1.Hoodlatch3.Rubberwasher
2.Nut4.Metalwasher
4.Outsidethehood,insertthehookendofthelatch
throughtheholeinthehood.Makesurethatthe
rubbersealingwasherremainstotheoutersideofthe
hood(Figure17).
5.Insidethehood,insertthemetalwasherontothelatch
andsecurewiththenut.Makesurethatthelatch
engagestheframecatchwhenitislocked.Usethe
enclosedhoodlatchkeytooperatethehoodlatch.
7
UsingtheCuttingUnit
Kickstand
Partsneededforthisprocedure:
1Cuttingunitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexposethe
bedknifeandthereel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthebackend
ofthebedbaradjustingscrewsarenotrestingonthework
surface(Figure18).
Figure18
1.Cuttingunitkickstand
Securethekickstandtothechainbracketwiththesnapper
pin(Figure19).
18

Figure19
1.Chainbracket3.Cuttingunitkickstand
2.Snapperpin
ProductOverview
Controls
SeatAdjustingKnobs
Theseatadjustinglever(Figure20)allowsyoutoadjustthe
seatforeandaft.Theweightadjustingknobadjuststheseat
fortheoperator'sweight.Theweightgaugeindicateswhen
theseatisadjustedtotheweightoftheoperator.Theheight
adjustingknobadjuststheseatfortheoperator'sheight.
Figure20
1.Weightgauge3.Heightadjustingknob
2.Weightadjustingknob4.Adjustinglever(foreand
aft)
TractionPedal
Thetractionpedal(Figure21)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomovethe
machineforwardandthebottomtomovethemachine
backward.Groundspeeddependsonhowfaryoupressthe
pedal.Fornoload,maximumgroundspeed,fullypressthe
pedalwhilethethrottleisintheFastposition.
Tostopthemachine,reducefootpressureonthetraction
pedalandallowittoreturntothecenterposition.
19

Figure21
1.Tractionpedal4.Brakepedal
2.Mow/transportlever5.Parkingbrake
3.Mowspeedlimiterand
spacers
6.Tiltsteeringpedal
Mow/TransportLever
Usethemow/transportlever(Figure21)toputthemachine
intoMowmodeorTransportmode.Pushtheleverforward
toselecttheMowmode,andbackwardtoselecttheTransport
mode.
Note:Thecuttingunitscannotbeloweredwhenthe
mow/transportleverisinthetransportposition.
MowSpeedLimiter
Whenthemowspeedlimiter(Figure21)isipped
up/forwarditlimitsthemowspeedandallowthecutting
unitstobeengaged.Eachspaceradjuststhemowingspeed
by0.8km/h(½mph).Themorespacersthereareonthetop
ofthebolt,theslowerthemachinegoes.Flipthemowspeed
limiterbackwardtoallowmaximumtransportspeed.
BrakePedal
Pressthebrakepedal(Figure21)tostopthemachine.
ParkingBrake
Toengagetheparkingbrake,(Figure21)pushdownonthe
brakepedalandpressthetopforwardtolatchit.Torelease
theparkingbrake,pressthebrakepedaluntiltheparking
brakelatchretracts.
TiltSteeringPedal
Totiltthesteeringwheeltowardsyou,pressthefootpedal
(Figure21)down,andpullthesteeringtowertowardyouto
themostcomfortablepositionandthenreleasethepedal.
ThrottleControl
Movethethrottlecontrol(Figure22)forwardtoincreasethe
enginespeedandrearwardtodecreasespeed.
Figure22
1.Lowermow/raisecontrol
lever
4.Enable/disableswitch
2.Keyswitch5.Throttlecontrol
3.InfoCenter6.Headlightswitch
KeySwitch
Thekeyswitch(Figure22)has3positions:Off,On/Preheat,
andStart.
LowerMow/RaiseControlLever
Thislever(Figure22)raisesandlowersthecuttingunitsand
alsostartsandstopsthecutterheadswhenthecutterheads
areenabledinthemowmode.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights(Figure
22).
Enable/DisableSwitch
Usetheenable/disableswitch(Figure22)inconjunctionwith
thelowermow/raisecontrollevertooperatethecutterheads.
Thecutterheadscannotbeloweredwhenthemow/transport
leverisinthetransportposition.
BacklapLevers
Usethebacklapleversinconjunctionwiththelower
mow/raisecontrolleverforbacklappingthereels(Figure23).
20