Toro 72949 User manual

FormNo.3433-895RevB
ZMaster®Commercial3000
SeriesRidingMower
with48in,52in,or60inTURBOFORCE®Side
DischargeMower
ModelNo.72949—SerialNo.400000000andUp
ModelNo.72950—SerialNo.400000000andUp
ModelNo.72952—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3433-895*

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g233771
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin
thismanualandonthemachinetoidentifyimportant
safetymessagesthatyoumustfollowtoavoid
accidents.Thissymbolwillappearwiththeword
Danger,Warning,orCaution.
•Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath
orseriousinjury.
•Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
•Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror
moderateinjury.
sa-black
Figure2
Safety-alertsymbol
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
AddingFuel......................................................16
PerformingDailyMaintenance..........................16
BreakinginaNewMachine..............................16
UsingtheRollover-ProtectionSystem
(ROPS).........................................................17
UsingtheSafety-InterlockSystem....................18
PositioningtheSeat..........................................19
UnlatchingtheSeat..........................................19
ChangingtheSeatSuspension.........................19
DuringOperation.................................................19
DuringOperationSafety...................................19
OperatingtheParkingBrake.............................22
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................22
OperatingtheThrottle.......................................22
OperatingtheChoke........................................23
StartingtheEngine...........................................23
ShuttingOfftheEngine.....................................24
UsingtheMotion-ControlLevers.......................24
DrivingtheMachine..........................................25
UsingtheSideDischarge.................................26
AdjustingtheHeightofCut...............................26
AdjustingtheAnti-ScalpRollers........................27
AdjustingtheFlowBafeKnob.........................28
PositioningtheFlowBafe................................28
OperatingTips.................................................29
AfterOperation....................................................30
AfterOperationSafety......................................30
UsingtheFuel-ShutoffValve.............................30
UsingtheDrive-Wheel-ReleaseValves............31
TransportingtheMachine.................................32
Maintenance...........................................................34
MaintenanceSafety..........................................34
RecommendedMaintenanceSchedule(s)...........34
Lubrication..........................................................36
GreasingtheMachine.......................................36
LubricatingtheMowerDeck-LiftPivots.............36
GreasingtheMowerDeck................................36
GreasingtheCasterPivots...............................37
GreasingtheCaster-WheelHubs.....................38
EngineMaintenance...........................................39
EngineSafety...................................................39
ServicingtheAirCleaner..................................39
ServicingtheEngineOil....................................40
ServicingtheSparkPlug(s)..............................42
FuelSystemMaintenance...................................43
ReplacingtheFuelFilter...................................44
ServicingtheFuelT ank.....................................44
ElectricalSystemMaintenance...........................44
ElectricalSystemSafety...................................44
ServicingtheBattery.........................................44
ServicingtheFuses..........................................46
DriveSystemMaintenance..................................47
CheckingtheSeatBelt.....................................47
CheckingtheRoll-BarKnobs............................47
AdjustingtheTracking......................................48
CheckingtheTirePressure...............................48
CheckingtheWheelLugNuts...........................48
CheckingtheWheel-HubSlottedNut................49
AdjustingtheCaster-PivotBearing...................49
RemovingtheClutchShim...............................49
CoolingSystemMaintenance..............................51
CoolingSystemSafety.....................................51
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................51
CleaningtheEngine-CoolingFinsand
Shrouds........................................................52
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................52
BrakeMaintenance.............................................53
AdjustingtheParkingBrake..............................53
BeltMaintenance................................................54
InspectingtheBelts..........................................54
ReplacingtheMowerBelt.................................54
3

ReplacingtheHydraulicPump-Drive
Belt................................................................55
ControlsSystemMaintenance.............................56
AdjustingtheControl-HandlePosition..............56
AdjustingtheMotion-ControlLinkage...............56
AdjustingtheMotion-ControlDamper...............57
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................58
HydraulicSystemMaintenance...........................58
HydraulicSystemSafety...................................58
Hydraulic-FluidSpecications..........................58
CheckingtheHydraulicFluid............................58
ChangingtheHydraulicFluidand
Filters............................................................59
MowerDeckMaintenance....................................60
BladeSafety.....................................................60
ServicingtheCuttingBlades.............................61
LevelingtheMowerDeck..................................63
RemovingtheMowerDeck...............................65
ReplacingtheGrassDeector..........................67
Cleaning..............................................................67
CleaningundertheMowerDeck.......................67
DisposingofWaste...........................................67
Storage...................................................................68
StorageSafety..................................................68
CleaningandStorage.......................................68
Troubleshooting......................................................69
Schematics.............................................................71
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIstandardB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjuryordeath.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Keepbystandersandchildrenaway.
•Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople
whoareresponsible,trained,familiarwiththe
instructions,andphysicallycapabletooperateor
servicethemachine.
•Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
•Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15°.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards,
safetyswitches,andothersafetyprotective
devicesinplaceandfunctioningproperly.
•Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operator’sposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.
4

SlopeIndicator
g011841
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal58-6520
58-6520
1.Grease
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106-2655
1.Warning—donottouchorapproachmovingbelts;remove
thekeyandreadtheinstructionsbeforeservicingor
performingmaintenance.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
6

decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2067
110-2067
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguards
andshieldsinplace.
decal114-4466
114-4466
1.Main,25A3.Charge,25A
2.PTO,10A4.Auxiliary,15A
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty7.PTO
3.Half8.Parkingbrake
4.Full9.Neutral
5.Battery10.Operatorpresenceswitch
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
decal116-8283
116-8283
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).
7

decal116-8726
116-8726
1.ReadtheOperator’sManualfortherecommendedhydraulic
uid.
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersaway.
2.Thrownobjecthazard,raiseddeector—donotoperate
withoutthedeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
decal126-2055
126-2055
1.Wheellugnut—torqueto129N∙m(95ft-lb).
2.Wheelhubnut—torqueto319N∙m(235ft-lb).
3.ReadtheOperator’sManualbeforeperforming
maintenance;checkthetorqueaftertherst100hoursand
every500hoursafter.
decal133-8062
133-8062
8

decal121-7551
121-7551
1.Powertakeoff(PTO)4.Continuousvariable
setting
2.Choke5.Slow
3.Fast
decal126-4398
126-4398
1.ReadtheOperator’s
Manual.
3.Unlock
2.Lock
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyand
readtheOperator's
Manualbeforeperforming
maintenance.
2.Heightofcut
9

decal131-1180
131-1180
1.ReadtheOperator's
Manual.
3.Baggingsetting
2.Short,lightgrass;dry
conditions
4.Tall,densegrass;wet
conditions
decal136-5508
136-5508
1.Beltrouting
decal125-9383
125-9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating
themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming
maintenance.
10

decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readtheOperator’sManual;alloperatorsshould
betrainedbeforeoperatingthemachine;wearhearing
protection.
4.Tippinghazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptheramp(inreverse)and
driveforwardofftheramp.
2.Cutting/dismembermenthazardofhand—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
5.Runoverhazard—donotcarrypassengers;lookbehindyou
whenmovinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazard—donotusethemachineneardrop-offsor
onslopesgreaterthan15°;onlyoperateacrossslopesless
than15°.
11

ProductOverview
g027333
Figure4
1.Deck-liftpedal6.Rollbar
2.Transportlock7.Seatbelt
3.Parking-brakelever8.Fuelcap
4.Controls9.Mowerdeck
5.Motion-controllevers10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g008951
Figure5
1.Blade-controlswitch
(powertakeoff)
4.Hour
meter/Safety-interlock
display
2.Chokecontrol5.Keyswitch
3.Throttlecontrol6.Fuses
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page23).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
ChokeControl
Usethechokecontroltostartacoldengine.
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure5).
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight5.Lowfuelindicatorlight
3.Hourmeter
FuelGauge
Thefuelgaugeislocatedwithinthehourmeter,and
thebarslightupwhenthekeyswitchisintheON
position(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximately1gallonremaininginthefueltank).
12

Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenthekeyswitchis
turnedonandwhenthechargeisbelowthecorrect
operatinglevel(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe
centertotheNEUTRAL-LOCKpositionwhenexiting
themachine(Figure23).Alwayspositionthe
motion-controlleversintotheNEUTRAL-LOCKposition
whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Wheneveryoushutofftheengine,engagetheparking
braketopreventaccidentalmovementofthemachine.
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor
storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page30).
13

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width
48-inchDeck52-inchDeck60-inchDeck
116cm122cm135cm
Withoutthedeck(46inches)(48inches)(53inches)
137cm137cm157cm
Deectorup(54inches)(54inches)(62inches)
161cm173cm192cm
Deectordown(64inches)(68inches)(76inches)
Length
48-inchDeck52-inchDeck60-inchDeck
201cm201cm211cm
Rollbarup(79inches)(79inches)(83inches)
206cm206cm215cm
Rollbardown(81inches)(81inches)(85inches)
Height
48-inchDeck52-inchDeck60-inchDeck
178cm178cm179cm
Rollbarup(70inches)(70inches)(71inches)
118cm118cm119cm
Rollbardown(47inches)(47inches)(47inches)
Weight
ModelWeight
72949495kg(1,092lb)
72950541kg(1,193lb)
72952475kg(1,048lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto
www.T oro.comforalistofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
14

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandworking
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operator’sposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.
•Beforemowing,inspectthemachinetoensure
thatthecuttingassembliesareworkingproperly.
•Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
•Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
•Donotcarrypassengersonthemachine.
•Keepbystandersandpetsawayfromthemachine
duringoperation.Shutoffthemachineand
attachment(s)ifanyoneentersthearea.
•Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe
entiregrasscatcher,areinplaceandfunctioning
properly.Replacewornordeterioratedpartswhen
necessary.
FuelSafety
•Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
–Topreventastaticchargefromignitingthe
fuel,removethemachinefromthetruckor
trailerandrefuelitontheground,awayfrom
allvehicles.Ifthisisnotpossible,placea
portablefuelcontainerontheground,away
fromallvehicles,andllit;thenrefuelthe
machinefromthefuelcontainerratherthan
fromafuel-dispensernozzle.
–Fillthefueltankoutdoorsonlevelground,in
anopenarea,andwhentheengineiscold.
Wipeupanyfuelthatspills.
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
•Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
•Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
•Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.
•Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine
compartmenttohelppreventres.Cleanupoilor
fuelspills.
15

AddingFuel
RecommendedFuel
•Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g027726
Figure7
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page34).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
16

Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Toavoidinjuryordeathfromrollover,keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbar
isinthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
LoweringtheRollBar
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees
sotheyarenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
g228804
Figure8
1.Rollbarintheupright
position
4.RotatetheROPSknob90
degrees.
2.ROPSknobinthelatched
position
5.ROPSknobinthe
unlatchedposition
3.PulltheROPSknobout.6.Rollbarinthefolded
position
RaisingtheRollBar
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Raisetherollbartotheoperatingpositionand
rotatetheknobsuntiltheymovepartiallyinto
thegrooves(Figure8).
2.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarsothatthepins
snapintopositionwhentheholesalignwiththe
pins(Figure8).
3.Pushontherollbarandensurethatbothpins
areengaged.
17

UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunlessthefollowingoccurs:
•Theparkingbrakeisengaged.
•Theblade-controlswitch(PTO)isdisengaged.
•Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewhenthemotion-controlleversare
movedfromtheNEUTRAL-LOCKpositionwiththe
parkingbrakeengagedorifyourisefromtheseat
whenthePTOisengaged.
Thehourmeterhasindicatorstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,an
indicatordisplaysonthescreen.
g009181
Figure9
1.Indicatorsdisplaywhentheinterlockcomponentsareinthe
correctposition
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheON
position.Trystartingtheengine;theengine
shouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheOFF
position.Moveeithermotion-controlleverout
oftheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.Repeatfor
theothercontrollever.
3.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,disengage
theparkingbrake,engagetheblade-control
switch(PTO),andriseslightlyfromtheseat;the
engineshouldshutoff.
4.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,center
eithermotioncontrolandmove(forwardor
reverse);theengineshouldshutoff.Repeatfor
othermotioncontrol.
5.Sitontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.
18

PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure10).
g019754
Figure10
UnlatchingtheSeat
Tounlatchtheseat,pushtheseatlatchforward
(Figure11).
g008956
Figure11
1.Seatlatch2.Seat
ChangingtheSeat
Suspension
Theseatisadjustabletoprovideasmoothand
comfortableride.Positiontheseatwhereyouare
mostcomfortable.
Toadjustit,turntheknobinfronteitherdirectionto
providethebestcomfort(Figure12).
g019768
Figure12
1.Seat-suspensionknob
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Contactingthebladecanresultinseriouspersonal
injury.Shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.Whenyouturnthekeytothe
OFFposition,theengineshouldshutoffandthe
bladeshouldstop.Ifnot,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
•Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopening.
19

•Donotmowwiththedischargedeector
raised,removed,oralteredunlessthereisa
grass-collectionsystemormulchkitinplaceand
workingproperly.
•Donotmowinreverseunlessitisabsolutely
necessary.Alwayslookdownandbehindyou
beforemovingthemachineinreverse.
•Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
•Stopthebladeswheneveryouarenotmowing.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removethekey
(ifequipped),andwaitforallmovingpartstostop
beforeexaminingthemachinefordamage.Make
allnecessaryrepairsbeforeresumingoperation.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
•Beforeyouleavetheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethepowertakeoffandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
•Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
•Neverleavearunningmachineunattended.
•Attachtowedequipmenttothemachineonlyat
thehitchpoint.
•Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe
entiregrasscatcher,areinplaceandfunctioning
properly.Replacewornordeterioratedpartswhen
necessary.
•Useonlyaccessoriesandattachmentsapproved
byT oro.
•Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
g229846
Figure13
1.Wearhearingprotection.
•Cleangrassanddebrisfromthecuttingunit,
drives,mufer,andenginetohelppreventres.
•Starttheenginewithyourfeetwellawayfromthe
blades.
•Beawareofthemowerdischargepathanddirect
thedischargeawayfromothers.Avoiddischarging
materialagainstawallorobstructionbecausethe
materialmayricochetbacktowardyou.
•Stoptheblades,slowdownthemachine,anduse
cautionwhencrossingsurfacesotherthangrass
orwhentransportingthemachinetoandfromthe
operatingarea.
•Donotchangetheenginegovernorspeedor
overspeedtheengine.
•Childrenareoftenattractedtothemachineand
themowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
•Keepchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultotherthan
theoperator.
•Bealertandshutoffthemachineifchildrenenter
theoperatingarea.
•Beforebackinguporturningthemachine,look
downandallaroundforsmallchildren.
•Donotcarrychildrenonthemachine,evenwhen
thebladesarenotmoving.Childrencouldfall
offandbeseriouslyinjuredorpreventyoufrom
safelyoperatingthemachine.Childrenwhohave
beengivenridesinthepastcouldappearinthe
operatingareawithoutwarningandberunoveror
backedoverbythemachine.
RolloverProtectionSystem
(ROPS)Safety
•TheROPSisanintegralsafetydevice.Donot
removeanyoftheROPScomponentsfromthe
machine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Keeptherollbarinthefullyraisedandlocked
positionandalwayswearyourseatbeltwhenever
therollbarisup.
•Checkcarefullyforoverheadobjectsbeforeyou
driveunderthem,anddonotcontactthem.
20