Toro Reelmaster 7000-D User manual

FormNo.3450-972RevA
Reelmaster®7000-D4-Wheel
DriveTractionUnit
ModelNo.03780—SerialNo.410400000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3450-972*

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontherightfrontframememberoftheproduct.Write
thenumbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberplate(if
equipped)toaccesswarranty,parts,andother
productinformation.
g233760
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1AdjustingtheFrontCuttingUnitRoller
Position..........................................................11
2InstallingtheCuttingUnits..............................12
3PreparingtheMachine...................................20
4InstallingtheHoodLockforCE
Compliance...................................................20
5ApplyingtheCEDecals.................................22
ProductOverview...................................................23
Controls...........................................................23
Specications..................................................30
TractionUnitSpecications..............................30
Attachments/Accessories.................................30
BeforeOperation.................................................30
BeforeOperationSafety...................................30
FillingtheFuelTank..........................................31
PerformingDailyMaintenance..........................32
CheckingtheInterlockSwitches.......................32
AdjustingtheSeat............................................33
DuringOperation.................................................33
DuringOperationSafety...................................33
FuelGauge.......................................................35
UsingtheEngine-SpeedSwitch........................35
StartingtheEngine...........................................35
ShuttingOfftheEngine.....................................35
LockingtheCutting-UnitPivot...........................36
CuttingGrasswiththeMachine........................36
DrivingtheMachineinTransportMode.............37
AdjustingtheTurf-Compensation
Spring...........................................................37
AdjustingtheCutting-Unit
Counterbalance............................................38
AdjustingtheCuttingUnit-Turnaround
Height...........................................................39
FoldingtheRollBar..........................................39
RaisingtheRollbar...........................................40
DieselParticulateFilterRegeneration...............40
OperatingTips.................................................53
AfterOperation....................................................53
AfterOperationSafety......................................53
HaulingtheMachine.........................................53
IdentifyingtheTie-DownPoints........................53
PushingorTowingtheMachine........................53
Maintenance...........................................................56
MaintenanceSafety..........................................56
RecommendedMaintenanceSchedule(s)...........56
DailyMaintenanceChecklist.............................58
Pre-MaintenanceProcedures..............................59
PreparingforMaintenance...............................59
OpeningtheHood............................................59
ClosingtheHood..............................................60
AccessingtheBatteryCompartment.................60
TiltingtheSeat..................................................60
LoweringtheSeat.............................................61
LocatingtheJackingPoints..............................61
Lubrication..........................................................62
GreasingtheBearingsandBushings................62
EngineMaintenance...........................................63
EngineSafety...................................................63
CheckingtheAirFilter.......................................63
ChangingtheAirFilter......................................64
OilSpecication................................................65
CheckingtheEngine-OilLevel..........................65
CrankcaseOilCapacity....................................66
ChangingtheEngineOilandFilter....................66
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................67
FuelSystemMaintenance...................................68
DrainingtheFuel-WaterSeparator...................68
CheckingtheFuelLinesand
Connections..................................................68
ChangingtheFuel-WaterSeparator
Filter..............................................................69
ChangingtheEngine-FuelFilter.......................69
DrainingandCleaningtheFuelTank.................70
CleaningtheFuel-IntakeScreen.......................70
ElectricalSystemMaintenance...........................71
ElectricalSystemSafety...................................71
DisconnectingtheBattery.................................71
ConnectingtheBattery.....................................71
ChargingtheBattery.........................................71
ServicingtheBattery.........................................72
ReplacingaFuse..............................................72
DriveSystemMaintenance..................................73
CheckingtheTireAirPressure..........................73
CheckingtheT orqueoftheWheel
Nuts..............................................................73
CheckingforEnd-PlayinthePlanetary
Drives............................................................73
CheckingthePlanetaryGear-Drive
Lubricant.......................................................74
ChangingthePlanetary-Gear-Drive
Oil.................................................................74
CheckingtheOilLeveloftheRear
Axle...............................................................75
ChangingtheOilintheRearAxle......................76
CheckingtheLubricantinthe
Reduction-GearCase...................................76
MowSpeed-SpacerT able.................................77
AdjustingMaximumMow-Ground
Speed...........................................................77
AdjustingtheTractionDriveforNeutral.............79
CheckingtheRear-WheelAlignment................79
AdjustingtheRear-WheelToe-In......................80
CoolingSystemMaintenance..............................81
CoolingSystemSafety.....................................81
CoolantSpecication........................................81
CheckingtheCoolantLevel..............................81
ServicingtheEngineCoolingSystem...............82
BrakeMaintenance.............................................83
AdjustingtheServiceBrakes............................83
3

BeltMaintenance................................................84
ServicingtheAlternatorBelt.............................84
HydraulicSystemMaintenance...........................85
HydraulicSystemSafety...................................85
CheckingtheHydraulicLinesand
Hoses............................................................85
HydraulicFluidSpecications...........................85
CheckingtheHydraulic-FluidLevel...................85
ReplacingtheHydraulicFilters.........................86
HydraulicFluidCapacity...................................87
ChangingtheHydraulicFluid............................87
CuttingUnitMaintenance.....................................88
BladeSafety.....................................................88
BacklappingtheCuttingUnits...........................88
ExtendedMaintenance........................................90
ChassisandEngine..........................................90
Cleaning..............................................................91
WashingtheMachine.......................................91
Storage...................................................................91
StorageSafety..................................................91
PreparingtheTractionUnit...............................91
PreparingtheEngine........................................92
StoringtheBattery............................................92
Safety
Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-6680
93-6680
decal93-6686
93-6686
1.Hydraulicuid2.ReadtheOperator's
Manual.
decal98-4387
98-4387
1.Warning—wearhearingprotection.
decal100-6574
100-6574
1.Hotsurfacehazard—keep
bystandersaway.
2.Severinghazardofhand,
impeller;entanglement
hazard,belt—keepaway
frommovingparts.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fan;entanglementhazard,
belt—stayawayfrommovingparts.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
5

decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
decal117-4763
117-4763
1.Toengagetheparking
brake,securethebrake
pedalswiththelockingpin,
presstheparking-brake
pedalsandengagethetoe
pedal.
2.Todisengagetheparking
brake,disengagethe
lockingpinandreleasethe
pedals.
decal117-4765
117-4765
1.ReadtheOperator'sManual.
2.Donotusestartingaids.
decal117-4766
117-4766
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
decal120-1670
120-1670
1.Tractionunitspeed3.Fast
2.Slow
decal120-8947
120–8947
1.Warning—readthe
Operator’sManual.
4.Iftherollbarisraised,
weartheseatbelt.
2.Thereisnorollover
protectionwhentheroll
barisdown.
5.Iftherollbarislowered,
donotweartheseatbelt.
3.Thereisrolloverprotection
whentherollbarisup.
6.Driveslowlywhenturning.
6

decal125-8754
125–8754
1.Headlights6.Slow
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)8.Raisethecuttingunits
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
decal121-3884
121–3884
1.Engine—stop3.Engine—start
2.Engine—preheat
decal121-3887
121–3887
1.ReadtheOperator’sManual.
decal133-8062
133-8062
decal145-5258
145-5258
1.Power4.Worklights7.Cab
2.Infocenter5.Powerseat
3.Engine6.Sensor
7

decal136-3712
136-3712
1.Radiatorscreen8.Planetarydrive15.Battery22.Filterinterval(hours)
2.Tirepressure9.Checkevery8hours.16.Dieselfuel23.Hydraulicbreather
3.Rearaxle10.ReadtheOperator’s
Manualforlubrication
information.
17.Brakefunctions24.Safetyairlter
4.Fanbelt11.Engine-coolantlevel18.ReadtheOperator’s
Manual.
25.Enginecoolant
5.Engineairlter12.Engineoil19.Fluids
6.Hydraulicuid13.Engine-oillevel20.Capacity
7.Hydraulic-uidlevel14.Fuel/waterseparator21.Fluidinterval(hours)
8

CECompliantMachines
decal120-1683
120-1683
1.Warning—readtheOperator'sManual;alloperatorsshould
betrainedbeforeoperatingthemachine.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removethekeybeforeleavingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
5.Thrownobjecthazard—keepbystandersaway.
3.Tippinghazard—driveslowlywhenturning;donotturnsharply
whiletravelingfast;lowerthecuttingunitswhendrivingdown
slopes;usearolloverprotectionsystemandweartheseatbelt.
6.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
9

decal138-1186
138-1186
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual;alloperatorsshould
betrainedbeforeoperatingthemachine.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removethekeybeforeleavingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
5.Thrownobjecthazard—keepbystandersaway.
3.Tippinghazard—donotturnsharplywhiletravelingfast;do
notdriveupordownslopesgreaterthan16°;lowerthecutting
unitswhendrivingdownslopes;usearolloverprotection
systemandweartheseatbelt.
6.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthefrontcuttingunitroller
position.
Fronthoseguide(right)1
2Fronthoseguide(left)1Installthecuttingunits.
3Nopartsrequired–Preparethemachine.
Hood-lockbracket1
Rivet2
Screw(1/4x2inch)1
Flatwasher(1/4inch)2
4
Locknut(1/4inch)1
InstallthehoodlockforEuropeanCE
Compliance.
CEdecal1
Productionyeardecal1
5Warningdecal1
ApplytheCEdecals.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readthemanualbeforeoperatingthemachine.
Engineowner'smanual1Readthemanualbeforeoperatingtheengine.
DeclarationofConformity1ThisdocumentindicatesCEcompliance.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
AdjustingtheFrontCutting
UnitRollerPosition
NoPartsRequired
Procedure
Note:
1.Determineifyouneedtoadjusttheroller
position.Thewidthofthecuttingunitthatyou
installdeterminestherollerpositionattheroller
supportasfollows:
•27-inchcuttingunits—uppermountingholes
oftherollersupport.
•32-inchcuttingunits—lowermountingholes
oftherollersupport.
11

g019541
Figure3
1.Rollersupport3.Lowerholes—32-inch
cuttingunits
2.Upperholes—27-inch
cuttingunits
2.Ifneeded,removethecapscrew,locknut,and
roller.
3.Aligntherollertotheotherrollersupportholes.
4.Securetherollertotherollersupportwiththe
capscrewandlocknut.
5.Repeatsteps2through4attheothersideof
themachine.
2
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide(right)
1Fronthoseguide(left)
PreparingtheMachine
1.Removethereelmotorsfromtheshipping
brackets.
2.Removeanddiscardtheshippingbrackets.
PreparingtheCuttingUnits
1.Removethecuttingunitsfromthecartons.
2.Assembleandadjustasdescribedinthecutting
unitOperator'sManual.
3.Makesurethatthecounterweight(Figure4)is
installedattheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g003320
Figure4
1.Counterweight
12

PositioningtheTurfCompensating
SpringandInstallingtheHose
Guide
CuttingUnits4
g375671
Figure5
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure6).
g375689
Figure6
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure7).
g375690
Figure7
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)that
securesthecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe,
andremovethecompensationspringfromthe
cuttingunit(Figure8).
Note:Donotremovetheangeserratednut
fromthecapscrew.
g375691
Figure8
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure
9)withtheangelocknut(3/8inch).
13

g375694
Figure9
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Alignthestudsofthelefthoseguidewith
theholesinthecutting-unitframeandthe
turf-compensatorbracket(Figure10).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g375687
Figure10
1.Turf-compensatorbracket3.Stud(hoseguide)
2.Flangelocknut(3/8inch)4.Inboard
6.Assemblethehoseguideandturf-compensator
brackettothecutting-unitframewiththe2ange
locknuts(3/8inch).
7.Torquethelocknutsandboltsto37to45N∙m
(27to33ft-lb).
InstallingtheHoseGuide
CuttingUnits5
g375672
Figure11
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure11).
g375689
Figure12
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure13).
14

g375690
Figure13
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Alignthestudsoftherighthoseguidewith
theholesinthecutting-unitframeandthe
turf-compensatorbracket(Figure14).
Note:Ensurethatthesupportloopofthe
hoseguidealignstowardthecenterlineofthe
machine.
g375688
Figure14
1.Stud(hoseguide)3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket4.Inboard
4.Assemblethehoseguideandturf-compensator
brackettothecutting-unitframewiththe2ange
locknuts(3/8inch).
5.Torquethelocknutsto37to45N∙m(27to33
ft-lb).
PositioningtheTurfCompensating
Spring
CuttingUnit2
g379514
Figure15
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure16).
g375689
Figure16
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure17).
15

g375690
Figure17
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)that
securesthecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe,
andremovethecompensationspringfromthe
cuttingunit(Figure18).
Note:Donotremovetheangeserratednut
fromthecapscrew.
g375691
Figure18
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure
19)withtheangelocknut(3/8inch).
g375694
Figure19
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Aligntheholesintheturf-compensatorbracket
withtheholesinthecutting-unitframe(Figure
20).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g378789
Figure20
1.Turf-compensatorbracket3.Flangelocknut(3/8inch)
2.Carriagebolt(3/8x1-1/4
inches)
4.Inboard
6.Assembletheturf-compensatorbrackettothe
cutting-unitframewiththe2carriagebolts(3/8x
1-1/4inches)and2angelocknuts(3/8inch).
7.Torquethelocknutsandboltsto37to45N∙m
(27to33ft-lb).
16

InstallingtheKickstand
Foreachcuttingunit,securethekickstandtothe
chainbracketwiththesnapperpin(Figure21).
g004144
Figure21
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
IncreasingtheRearCuttingUnit
PivotAngle
Increasethepivotangleoftherearcuttingunitsby
removingthe2spacers,2hex-socketscrews,and2
angelocknuts(Figure22andFigure23)fromthe
carrierframesofcuttingunits2and3.
g367812
Figure22
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
g033150
Figure23
1.Hex-socketscrew3.Carrierframe
2.Spacer4.Flangelocknut
17

PreparingtoInstalltheCutting
Units
1.Ensurethatthecountersunkthrustwasheris
insertedoverthecarrier-frameshaft(Figure24).
g368731
Figure24
1.Thrustwasher
(countersunk)
2.Carrier-frameshaft
2.Coatthecarrier-frameshaftwithcleangrease
(Figure25).
g367814
Figure25
1.Carrier-frameshaft
3.Repeatsteps1and2fortheothercuttingunits.
InstallingtheFrontCuttingUnits
1.Slideacuttingunitundertheliftarm(Figure26).
g368730
Figure26
1.Lynchpin3.Carrier-frameshaft
2.Pivotyoke
2.Inserttheshaftofthecarrierframeintothepivot
yokeoftheliftarm.
3.Securethecarrier-frameshafttothepivotyoke
withthelynchpin.
4.Repeatsteps1and3attheotherfront
cutting-unitpositions.
InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orHigherHeightofCut
1.Slideacuttingunitundertheliftarm(Figure27).
g368699
Figure27
1.Lift-armpivotshaft3.Carrier-frameshaft
2.Thrustwasher
(countersunk)
4.Lynchpin
2.Insertthelift-armshaftintotheliftarmand
secureitwiththelynchpin.
3.Repeatstep2fortheotherrearcuttingunit.
InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orLowerHeightofCut
1.Removethelynchpinandwashersecuringthe
lift-armpivotshafttotheliftarmandslidethe
lift-armpivotshaftoutoftheliftarm(Figure28).
18

g368648
Figure28
1.Liftarm(rearcuttingunit)3.Thrustwasher
2.Lift-armpivotshaft4.Lynchpin
2.Insertthelift-armyokeontothecarrierframe
shaft(Figure29).
g368650
Figure29
1.Lift-armpivotshaft3.Carrier-frameshaft
2.Thrustwasher
(countersunk)
4.Lynchpin
3.Slideacuttingunitundertheliftarm(Figure30).
g368687
Figure30
1.Liftarm(rearcuttingunit)3.Thrustwasher
2.Lift-armpivotshaft4.Lynchpin
4.Insertthelift-armshaftintotheliftarmand
secureitwiththelynchpin.
5.Repeatsteps1through4fortheotherrear
cuttingunit.
InstallingtheCuttingUnitLift-Arm
Chains
Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure31).
Note:Usethenumberofchainlinksdescribedinthe
cuttingunitOperator'sManual.
g003948
Figure31
1.Lift-armchain3.Snapperpin
2.Chainbracket
19

InstallingtheReelMotors
1.Coatthesplineshaftofthereelmotorwithclean
grease.
2.OilthereelmotorO-ringandinstallitontothe
motorange.
3.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthebolts(Figure32).
g004127
Figure32
1.Reel-drivemotor2.Mountingbolts
4.Rotatethemotorcounterclockwiseuntilthe
angesencirclethebolts,andthentightenthe
bolts.
Important:Makesurethatthereelmotor
hosesarenottwisted,kinked,oratriskof
beingpinched.
5.Torquethemountingboltsto(27to33ft-lb).
EnteringCuttingUnitSettings
Enterthefollowingcutting-unitinformationintothe
InfoCenter:
•Bladecount;refertoSettingtheBladeCount
(page29).
•Mowspeed;refertoSettingtheMowSpeed(page
29).
•Heightofcut;refertoSettingtheHeightofCut
(HOC)(page29).
Note:YouneedthePINcodetochangetheblade
count,mowspeed,andheightofcutvaluesinthe
InfoCenter.
3
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,lowerthe
cuttingunits,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwaitfor
allmovingpartstostop.
3.Checkthetireairpressurebeforeuse;referto
CheckingtheTireAirPressure(page73).
Note:Thetiresareoverinatedforshipping.
Adjustthetireairpressurebeforeoperatingthe
machine.
4.Checktherear-axlelubricantlevel;referto
CheckingtheOilLeveloftheRearAxle(page
75).
5.Checkthehydraulic-uidlevel;refertoChecking
theHydraulic-FluidLevel(page85).
6.Greasethemachine;refertoGreasingthe
BearingsandBushings(page62).
Important:Failuretoproperlygreasethe
machinewillresultinprematurefailureof
criticalparts.
7.Openthehoodandcheckthecoolantlevel;refer
toCheckingtheCoolantLevel(page81).
8.Checktheleveloftheengine-oillevel,and
closeandlatchthehood;refertoCheckingthe
Engine-OilLevel(page65).
Note:Theengineshipswithoilinthe
crankcase;however,checktheoillevelbefore
andaftertheengineisrststarted.
20