Toro 74665 User manual

FormNo.3417-355RevA
TimeCutter®ZS3200Sor4200S
RidingMower
ModelNo.74650—SerialNo.401000000andUp
ModelNo.74665—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3417-355*A

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossHorsepower
Thegrossornethorsepowerofthisenginewas
laboratoryratedbytheenginemanufacturerin
accordancewiththeSocietyofAutomotiveEngineers
(SAE)J1940orJ2723.Asconguredtomeet
safety,emission,andoperatingrequirements,the
actualenginetorqueonthisclassofmowerwillbe
signicantlylower.
Gotowww.Toro.comtoviewspecicationsonyour
mowermodel.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thismachineisaride-on,rotary-bladeintendedtobe
usedbyhomeownersinresidentialapplications.Itis
primarilydesignedforcuttinggrassonwell-maintained
lawns.Itisnotdesignedforcuttingbrush,mowing
grassandothergrowthalongsidehighways,orfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
FortheOperator’sManual,thecompletewarranty
details,ortoregisteryourproduct,usetheQR
codeorvisitwww.Toro.com.Youmayalsocallus
at1-888-384-9939torequestawrittencopyofthe
productwarranty.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g188142
Figure1
Undertheseat
1.Modelandserial-numberplate
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview....................................................11
Controls............................................................11
BeforeOperation.................................................13
BeforeOperationSafety...................................13
AddingFuel......................................................13
PerformingDailyMaintenance..........................14
BreakinginaNewMachine..............................14
UsingtheSafety-InterlockSystem....................15
PositioningtheSeat..........................................15
AdjustingtheMotion-ControlLevers.................16
ConvertingtoSideDischarge...........................16
DuringOperation.................................................18
DuringOperationSafety...................................18
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................20
OperatingtheThrottle.......................................21
StartingtheEngine...........................................21
ShuttingOfftheEngine.....................................22
UsingtheMotion-ControlLevers.......................22
DrivingtheMachine..........................................22
UsingtheSideDischarge.................................24
AdjustingtheHeightofCut...............................24
AdjustingtheAnti-ScalpRollers........................25
OperatingTips.................................................25
AfterOperation....................................................26
AfterOperationSafety......................................26
PushingtheMachinebyHand..........................26
TransportingtheMachine.................................27
Maintenance...........................................................29
RecommendedMaintenanceSchedule(s)...........29
Pre-MaintenanceProcedures..............................30
MaintenanceSafety..........................................30
RaisingtheSeat...............................................30
ReleasingtheMower-DeckCurtain..................30
Lubrication..........................................................31
GreasingtheBearings......................................31
EngineMaintenance...........................................31
EngineSafety...................................................31
ServicingtheAirCleaner..................................31
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................35
CleaningtheBlowerHousing............................35
FuelSystemMaintenance...................................36
ReplacingtheIn-LineFuelFilter.......................36
ElectricalSystemMaintenance...........................37
ElectricalSystemSafety...................................37
ServicingtheBattery.........................................37
ServicingtheFuses..........................................38
DriveSystemMaintenance..................................39
CheckingtheTirePressure...............................39
ReleasingtheElectricBrake.............................39
BeltMaintenance................................................40
3

InspectingtheBelts..........................................40
ReplacingtheMowerBelt.................................40
MowerMaintenance.............................................41
ServicingtheCuttingBlades.............................41
LevelingtheMowerDeck..................................44
RemovingtheMowerDeck...............................47
InstallingtheMowerDeck.................................47
ReplacingtheGrassDeector..........................48
Cleaning..............................................................49
WashingtheUndersideoftheMower
Deck..............................................................49
DisposingofWaste...........................................49
Storage...................................................................50
StorageSafety..................................................50
CleaningandStorage.......................................50
StoringtheBattery............................................51
Troubleshooting......................................................52
Schematics.............................................................54
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4

SlopeIndicator
g011841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal105-7015
105-7015
ForModelswith107cm(42-inch)Decks
1.Beltrouting
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
decal119-8814
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
6

decal119-8815
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
decal120-5469
120-5469
1.Heightofcut
decal121-0771
121-0771
1.Choke4.SLOWposition
2.FASTposition5.Powertakeoff(PTO),blade-controlswitch
3.Continuous-variablesetting
7

decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
131-3948
decal131-3948
131-3948
1.Slow3.Fast
2.Towing
8

decal132-0869
132-0869
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.Theoperatormustreviewtheinstructionsforoperatingthemachineonslopesinthe
Operator’sManualandreviewtheconditionsinwhichthemachineisbeingoperatedtodeterminewhetherthemachinecanbeoperated
intheconditionsonthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;useonlya
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
9

decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal138-2456
138-2456
1.ReadtheOperator’s
Manual.
3.Donotoverllthefuel
tank.
2.Parkthemachineona
levelsurfacewhenlling
thefueltank.
10