Toro DH 200 Manual

FormNo.3360-473RevB
DH200,DH210,andDH220LawnTractors
SerialNo.280000001andUp
SetupInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
SteeringWheel1
LockWasher1
1Nut1
Installingthesteeringwheel
Seat1
Bolts2
FlatWashers2
2SpringWashers2
Installingtheseat
TrailerHitch1
Bolts2
3Nuts2
Attachingthetrailerhitch
CollectorCover1
GrassCollector—PartiallyAssembled1
GrassBag1
FastenerPackage1
4
ArrowDecal1
Assemblingthegrasscollector
5Nopartsrequired–Checkingtheoillevel
6Nopartsrequired–Activatingthebattery
7Nopartsrequired–Fillingthefueltank
8Nopartsrequired–Checkingthetirepressure
9Nopartsrequired–Lubricatingthemachine
10Keys2UsingintheignitionandKeyChoice™
switch
11Nopartsrequired–Checkthesafetysystem
Operator’sManual1
12EngineOperator’sManual1Readingbeforeoperatingthemachine
13CerticateofConformance1CEconformance
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved

1
InstallingtheSteeringWheel
Partsneededforthisprocedure:
1SteeringWheel
1LockWasher
1Nut
Procedure
1.Positionthefrontwheelsstraightahead.
2.Removethelogocoverbyreleasingthe3latches
fromthebacksidewithascrewdriver.
3.Lineupthecenterspoketowardtheseatandposition
thesteeringwheelontotheshaftspline(Figure1).
Figure1
1.Centerspoke4.Nut
2.Shaftspline5.Logocover
3.Lockwasher
4.Securethesteeringwheelwithalockwasherandnut
(Figure1).
5.Torquethesteeringwheelnutto50ft-lb(37N-m).
6.Snapthelogocoverintoplace(Figure1).
2
InstallingtheSeat
Partsneededforthisprocedure:
1Seat
2Bolts
2FlatWashers
2SpringWashers
Procedure
1.Removetheplasticcoverfromtheseatanddiscardit.
2.Loosenthetwoboltsontheseathinges.
3.Settheseatinplaceandsecureitwiththetwobolts,
springwashers,andatwashers(Figure2).
Figure2
1.Safetyswitch2.Boltandwashers
4.Ensurethatthesafetyswitchisconnectedtotheseat
(Figure2).
2

3
AttachingtheTrailerHitch
Partsneededforthisprocedure:
1TrailerHitch
2Bolts
2Nuts
Procedure
1.Lineuptheholesinthetrailerhitchwiththeholesin
themachineframe.
2.Attachthehitchwithtwoboltsandnuts(Figure3).
Figure3
1.Trailerhitch3.Nut
2.Bolt
4
AssemblingtheGrass
Collector
Partsneededforthisprocedure:
1CollectorCover
1GrassCollector—PartiallyAssembled
1GrassBag
1FastenerPackage
1ArrowDecal
Procedure
1.Tiltthefronttubeofthepartiallyassembled
collector.
2.Aligntheupperholeswiththeholesontheupper
tube.Looselyfastenthetubestogetherwiththe
upperbolts(Figure4).
3

Figure4
1.Cover7.Lowerbrace
2.Upperbolts8.Cornerupports
3.Fronttube9.Bottomtube
4.M5boltsandnuts10.Bag
5.Leftandrightsupports11.Dumpinglever
6.Screws12.Rearhandle
3.Placethecollectorontherearmachinesupports
(refertotheOperator’sManual)andalignthecollector
framewiththemachinefenders.
4.Tightentheupperbolts(Figure4).
5.Stretchthebagandputitovertherearhandle
(Figure4).
6.Insertthebottomtubeintothebag(Figure4).
7.Insertthecornersupportsunderthetoptube.
8.Fastenthecornersupportstothetopandbottom
tubesusingtheM5boltsandnutsfromunderthe
collectorcover(Figure4).
9.FastenthebottomtubetothefronttubewithM5
boltsandnuts(Figure4).
10.Tilttheleftandrightsupportsrearward.
11.Placethelowerbraceontheoutsideofthebag
andsecureittotheleftandrightsupportswiththe
screws(Figure4).
12.Placethecoveronthegrasscollector.
13.Alignthecoverwiththerearfenderbyadjustingthe
rearmachinesupportsuntilthereisaproperseal
betweenthecoverandthecollector.
14.Tightentherearmachinesupportbolts.
15.Removethegrasscollectorfromthemachine.
16.Tightenallscrewssecurely.
17.Usetheplasticextrusionsonthebagedgestox
thebagtotheframetube.
18.Insertthedumpingleverthroughtheholeofthe
coverandsecureitwiththeM5x12screwandM5
nut(insidethetube)(Figure4).
19.Installthegrasscollectortothemachine(referto
theOperator’sManual).
20.Whenthegrasscollectorisproperlypositioned,
placethearrowdecaldirectlyoppositethearrow
symbolontherearofthemachine.
5
CheckingtheOilLevel
NoPartsRequired
Procedure
Themachinecomesfromthefactorywithoilinthe
enginecrankcase;however,itmaybenecessarytoadd
oil.RefertotheOperator’sManualforoiltype,viscosity,
andcrankcasecapacity.Addonlyenoughoiltoraisethe
leveltotheFullmarkonthedipstick.
6
ActivatingtheBattery
NoPartsRequired
Procedure
1.Removethebatteryfromthemachine;refertothe
Operator’sManual.
2.Removethellercapsfromthetopofthebattery.
4

Batteryelectrolytecontainssulfuricacidthat
ispoisonous(ifconsumed)andcanseverely
burnyou.
•Donotdrinkelectrolyte.
•Avoidcontactwithskin,eyesorclothing.
•Wearsafetyglassestoshieldyoureyesand
rubberglovestoprotectyourhands.
•Fillthebatterywherecleanwaterisavailable
forushingtheskin.
•Followallinstructionsandcomplywithall
safetymessagesontheelectrolytecontainer.
3.Slowlypourelectrolyteintoeachcelluntilthelevelis
uptothelowerpartofthetube.
4.Leavethellercapsoffandconnecta3-to4-amp
batterychargertothebatteryposts.
5.Chargethebatteryatarateof2amperesorlessfor
4hours(12volts).Donotoverchargethebattery.
Installthellercapsafterthebatteryisfullycharged.
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfromthebattery.
6.Installthebatteryinthechassis;refertotheOperator’s
Manual.
7
FillingtheFuelTank
NoPartsRequired
Procedure
Addfueltothefueltank;refertotheOperator’sManual.
8
CheckingtheTirePressure
NoPartsRequired
Procedure
Checkfrontandreartiresforproperination;referto
theOperator’sManualfortherecommendedination
pressure.
9
Lubricatingthemachine
NoPartsRequired
Procedure
Ensurethatallofthenecessarypointsonthemachine
arelubricated;refertotheOperator’sManual.
10
InsertingtheKeysintothe
Switches
Partsneededforthisprocedure:
2Keys
Procedure
TheKeyChoiceswitchislocatedontherightsideof
seatbracketbelowtheseat.
11
CheckingtheSafetySystem
NoPartsRequired
Procedure
RefertotheOperator’sManual.
5

12
TestDrivingtheMachine
Partsneededforthisprocedure:
1Operator’sManual
1EngineOperator’sManual
Procedure
Ensurethatallelectricalandmechanicalsystemsare
operatingproperly.RefertotheOperator’sManualfor
howtoproperlyoperatethecontrols.
13
CEConformance
Partsneededforthisprocedure:
1CerticateofConformance
6

Notes:
7