Toro Groundsmaster 4000 Series User manual

FormNo.3444-718RevD
NALightKit
Groundsmaster®4000SeriesRotaryMower
ModelNo.31693
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedormissing.
decal140-1531
140-1531
1.Snowchute—left4.Hazardlight—off
2.Snowchute—right5.Attachment—down
3.Hazardlight—on6.Attachment—up
decal140-1623
140-1623
1.Beacon—off2.Beacon—on
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3444-718*

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Disconnectthebattery.
Reectordecal(front—yellow)2
3Reectordecal(back—red)2Installthefrontreectordecals.
Rightheadlight—PartNo.140-6772
(light,mount,washer,andnut)1
Leftheadlight—PartNo.140-6773
(light,mount,washer,andnut)1
Lightmount(machineswitharollbar)2
Leftlightmount(machineswithacab)1
Rightlightmount(machineswithacab)1
Flange-headcapscrew(1/2x1inch)2
FlangeLocknut(1/2inch)2
4
Cabletie2
Assembletheheadlightstothebrackets.
Consoleharness1
Capplug1
Fusemountplate1
Clipnut(#10)1
Flasher1
Flangeheadscrew(#10x3/8inch)1
Cabletie1
Bracketmount2
Clipnut(1/4inch)8
Switchmount1
Multi-functionswitch1
Switchclip(thick)1
Switchclip(thin)1
Switchplug3
Rockerswitch1
Knob2
Fusecover1
Boltretainer2
Carriagebolt(1/4x2inches)4
Flangelocknuts4
Cableties2
Push-infastener2
5
Flange-headsscrew(1/4x3/4inch)4
Installthecontrolconsole.
6Nopartsrequired–Connecttheconsoleharness.
Fuse(10A)1
7Fuse(15A)1Installthefuses.
2

ProcedureDescriptionQty.Use
Leftlighthousing1
Leftlight-housingmount1
Rightlighthousing1
Rightlight-housingmount1
Carriagebolt(1/4x5/8inch)4
Flangelocknut(1/4inch)4
Lefttaillightandlicenseplateharness1
Righttaillightharness1
Clipnut(1/4inch)4
Innermount2
Socket-headscrew(1/4x3/4inch)8
Taillight2
Phillips-headscrew(#10x1-1/4inches)4
Pivotbracket2
Capscrew(1/4x3/4inch)6
Locknut(1/4inch)6
Leftmountcover1
Rightmountcover1
Push-infasteners8
Swivel-adaptermount2
Carriagebolt(1/4x1-1/4inches)4
8
Flangelocknut(3/8inch)4
Installthetaillights.
Slowmovingvehicleemblem1
Slowmovingvehiclemount1
Capscrew(1/4x3/4inch)3
Washer(1/4x3/4inch)3
9
Locknut(1/4inch)3
Installtheslow-movingvehiclesign.
10Nopartsrequired–Connectthetaillightharnesses.
11Nopartsrequired–Connectthebatterycables.
3

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurfaceandlower
thecuttingunits.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
g351500
Figure1
2
DisconnectingtheBattery
NoPartsRequired
Procedure
1.Openthebatterycoveronthesideoftheshroud
(Figure2).
Note:Pressdownontheatsurfaceabovethe
batterycovertoeasetheremovalofthecover.
g020758
Figure2
1.Batterycover2.Pressdownhere.
2.Disconnectthenegative(black)batterycable.
g020451
Figure3
1.Battery
3.Sliptherubberbootoffthepositiveterminal,and
disconnectthecable.
3
InstallingtheReector
Decals
Partsneededforthisprocedure:
2Reectordecal(front—yellow)
2Reectordecal(back—red)
InstallingtheFrontReector
MachineswithaRollBar
1.Cleanthefrontedgeoftheplatformwithalcohol,
andallowittodry(Figure4).
4

g351079
Figure4
1.Reectordecal(yellow)
2.Removethebackinglmfromtheyellow
reectordecal.
3.Alignthereectortothebottomedgeofthe
platformasshowninFigure4,andadhereitto
theplatform.
4.Wraptheedgeofthereectoroverthetopof
theplatform.
5.Repeatsteps1through4fortheotheryellow
reectordecal.
InstallingtheFrontReector
MachineswithaCab
1.Cleanthefrontcabpillarabovetheheadlight
bracketwithalcohol,andallowittodry(Figure
5).
g351129
Figure5
1.Frontcabpillar3.23.8cm(9-3/8inches)
2.Reectordecal(yellow)4.Headlightbracket
2.Removethebackinglmyellowreectordecal.
3.Alignthedecal23.8cm(9-3/8inches)above
theheadlightbracket,andadherethedecalto
thecabpillar(Figure5).
InstallingtheRearReector
1.Cleanthefaceofthebumperwithalcohol,and
allowittodry(Figure6).
g351117
Figure6
2.Removethebackinglmfromtheredreector
decal.
3.Alignthereectortothebumperasshownin
Figure6,andadhereittothebumper.
5

4.Repeatsteps1through3fortheotherred
reectordecal.
4
AssemblingtheHeadlights
totheBrackets
Partsneededforthisprocedure:
1Rightheadlight—PartNo.140-6772(light,mount,
washer,andnut)
1Leftheadlight—PartNo.140-6773(light,mount,
washer,andnut)
2Lightmount(machineswitharollbar)
1Leftlightmount(machineswithacab)
1Rightlightmount(machineswithacab)
2Flange-headcapscrew(1/2x1inch)
2FlangeLocknut(1/2inch)
2Cabletie
IdentifyingtheHeadlights
Atthebracketsideoftheheadlight,lookatthe
informationprintedonthehousing(Figure7).Note
thepartnumberandthe“RH”or“LH”information.
g350385
Figure7
IdentifyingtheHeadlightMounts
UseFigure8andFigure9toidentifytheheadlight
mountsforyourmachine.
g350863
Figure8
MachineswithaRollBar
1.Lightmounts
g350864
Figure9
MachineswithaCab
1.Leftlightmount2.Rightlightmount
RemovingtheFloorPanel
Hardware
MachineswithaRollBar
Removethe2capscrewsand2thinwashers,2thick
washers,and2angelocknutsthatsecurethefrontof
theoorpaneltotheframeofthemachine(Figure10).
Note:Retainthehardware.
6

g350418
Figure10
1.Capscrew(1/2x4-1/2
inches)
4.Flangelocknut(1/2inch)
2.Floorpanel5.Thickwasher(1/2x2-1/4
x3/8inch)
3.Thinwasher(1/2x1-3/8
inch)
InstallingtheLightMountstothe
Machine
MachineswithaRollBar
1.Assemblethelightmounttotheoorpaneland
frameofthemachinewiththecapscrew(1/2x
4-1/2inches),thinwasher(1/2x1-3/8inch),
thickwasher(1/2x2-1/4x3/8inch),andange
locknut(1/2inch)thatyouremovedinRemoving
theFloorPanelHardware(page6).
g350530
Figure11
1.Capscrew(1/2x4-1/2
inches)
4.Thickwasher(1/2x2-1/4
x3/8inch)
2.Thinwasher(1/2x1-3/8
inch)
5.Flangelocknut(1/2inch)
3.Lightmount(machines
withacab)
2.Torquelocknutandcapscrewandlocknutto91
to113N∙m(67to83ft-lb).
3.Repeatsteps1and2forthelightmountatthe
othersideofthemachine.
AssemblingtheHeadlights
MachineswithaCab
Important:Ensurethatyouassemblethe
headlightmarkedleftandtheleftlightmount,
andtheheadlightmarkedrightandtherightlight
mount.
1.Ifassembled,removethelocknut(12mm)and
lockwasher(12mm)fromthecapscrewinthe
headlightbracket.
2.Alignthelighttothelightmountasfollows:
7

•Groundsmaster4010Machines:Usethe
outsidelight-mounthole.
•Groundsmaster4110Machines:Usethe
insidelight-mounthole.
g350532
Figure12
Rightheadlightshown.
1.Capscrew(headlight)4.Lockwasher
2.Outsidelight-mounthole
(GroundsmasterGM4010
machines)
5.Locknut
3.Insidelightmounthole
(GroundsmasterGM4110
machines)
3.Assemblethecapscrew(12mm)tothelight
mount(Figure12)withthelocknut(12mm)and
lockwasher(12mm).
4.Tightenthelocknutandcapscrew.
5.Repeatsteps1through4fortheheadlightand
lightmountfortheothersideofthemachine.
InstallingtheHeadlights
MachineswithaRollBar
Important:Ensurethatyouassemblethe
headlightmarkedleftattheleftsideofthe
machine,andtheheadlightmarkedrightatthe
rightsideofthemachine.
1.Removethecabletiesecuringthe6-socket
connectorlabeledHEADLIGHTLHandthe
6-socketconnectorlabeledHEADLIGHTRHof
themachinewireharnesstothechassisofthe
machine(Figure13).
g350877
Figure13
2.Removethecapfromthe6-socketconnector
labeledHEADLIGHTLHorthe6-socketconnector
labeledHEADLIGHTRHofthemachinewire
harness,andplugtheconnectorintothe
headlight(Figure14).
8

g350820
Figure14
1.6-socketconnector
(labeledHEADLIGHTLHor
HEADLIGHTRH—machine
wireharness)
3.Headlight
2.Cap
3.Ifassembled,removethelocknut(12mm)and
lockwasher(12mm)fromthecapscrewinthe
headlightbracket.
4.Assemblethecapscrew(12mm)tothelight
mount(Figure15)withthelocknut(12mm)and
lockwasher(12mm).
g350531
Figure15
Rightheadlightshown.
1.Headlight3.Lockwasher
2.Lightmount(machines
witharollbar)
4.Locknut
5.Tightenthelocknutandcapscrew.
6.Bundletheexcesswireharnessandsecureitto
thechassiswithacabletie.
7.Repeatsteps2through5fortheotherheadlight
attheothersideofthemachine.
9

InstallingtheHeadlightsandLight
Mounts
MachineswithaCab
1.Assembletheheadlightandlightmounttothe
headlightbracket(Figure16)withaange-head
capscrew(1/2x1inch)andangelocknut(1/2
inch).
g350533
Figure16
1.Flange-headcapscrew
(1/2x1inch)
3.Headlightbracket
2.Lightmount4.FlangeLocknut(1/2inch)
2.Torquelocknutandcapscrewandlocknutto91
to113N∙m(67to83ft-lb).
3.Repeatsteps1and2fortheotherheadlightand
lightmountattheothersideofthemachine.
4.Removethecapfromthe6-socketconnector
labeledHEADLIGHTLHorthe6-socketconnector
labeledHEADLIGHTRHofthemachinewire
harness,andplugtheconnectorintothe
headlight(Figure17).
g350820
Figure17
1.6-socketconnector
(labeledHEADLIGHTLHor
HEADLIGHTRH—machine
wireharness)
3.Headlight
2.Cap
5.Repeatstep4fortheotherheadlightattheother
sideofthemachine.
10