Toro Groundsmaster e3200 User manual

Form No. 3464-198 Rev A
Energy Expansion Kit
Groundsmaster
®
e3200 T raction Unit
Model No. 161-0859
Installation Instructions
Safety
Refer to your traction unit Operator ’ s Manual for electrical system safety information.
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure Description
Qty .
Use
1
No parts required
–
Prepare the machine.
2
No parts required
–
Remove the battery spacers and bus
bars.
HyperCell® battery (sold separately;
refer to your authorized T oro distributor)
2 or 4
Wire harness 23
Bolt 4
Install the batteries.
4
No parts required
–
Adjust the rear weight (for machines
with 15 batteries only).
5
No parts required
–
Complete the installation.
© 2023—The T oro® Company
81 1 1 L yndale A venue South
Bloomington, MN 55420
Register at www .T oro.com.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
*3464-198*

1
Preparing the Machine
No Parts Required
Procedure
1. Park the machine on a level surface.
2. Ensure that the parking brake is engaged.
3. Shut of f the machine and remove the key .
4. T urn the battery-disconnect switch to the O FF
position.
5. Raise the hood.
6. Use a digital multimeter to measure the voltage
across the positive and negative bus bars.
The voltage should be less than 1 VDC. If
the voltage is above 1 VDC, ensure that
the key switch is in the Of f position and the
battery-disconnect switch is in the Of f position,
then check the voltage again. If the voltage is
still above 1 VDC, there may be a battery fault;
refer to the traction unit Service Manual or your
authorized T oro distributor .
2
Removing the Battery
Spacers and Bus Bars
No Parts Required
Procedure
Retain all removed parts for later installation.
1. Remove the channel support and foam pad
from the battery compartment that contains 4
batteries ( Figure 1 ).
g448862
Figure 1
1. Foam pad
3. Channel support
2. Nut
2. Remove the wire harness from the battery
spacers and the batteries ( Figure 2 ).
g448873
Figure 2
1. Wire-harness
connection—batteries
3. Battery spacers
2. Wire-harness
connection—spacers
3. Remove the battery spacers ( Figure 2 ) from the
battery compartment.
2

If you are installing 2 batteries (13 total batteries
installed on the machine), retain a battery spacer
for later installation.
4. Remove the bus bars ( Figure 3 ) from the battery
compartment.
g459391
Figure 3
1. Black battery cable 4. Lower bus bar
2. Upper bus bar 5. Red battery cable
3. Bolt
3
Installing the Batteries
Parts needed for this procedure:
2 or 4
HyperCell
®
battery (sold separately; refer to your
authorized T oro distributor)
2 Wire harness
4 Bolt
Procedure
1. Insert your desired amount of new batteries into
the battery compartment.
•Figure 4 shows 2 installed batteries (13
total):
g448876
Figure 4
1. 2 installed batteries
•Figure 5 shows 4 installed batteries (15
total):
g448877
Figure 5
1. 4 installed batteries
2. Connect the new wire harnesses to the battery
ports labeled D2 ( Figure 6 ).
3

g452835
Figure 6
Machine with 13 installed batteries shown
1. Battery ports (labeled D2 )
2. Wire harnesses
3. Remove the appropriate amount of caps from
the bus bars ( Figure 7 ).
g455916
Figure 7
1. Caps (removed for
machine with 13 batteries)
2. Caps (removed for
machines with 15
batteries)
4. Perform the following steps to install the bus
bars:
A. Use the previously removed bolts to loosely
secure the bus bars to the batteries ( Figure
3).
B. Use the previously removed hardware to
install the battery cables to the bus bars
(Figure 3 )
C. Use the bolts included in the kit to loosely
secure the bus bars to the new batteries
(Figure 8 ).
g452847
Figure 8
Machine with 13 installed batteries shown
1. Bolt 3. Lower bus bar
2. Upper bus bar
5. If your machine has 13 installed batteries:
A. Use the previously removed bolts to install
a battery spacer to the battery-compartment
gap ( Figure 9 ).
g456289
Figure 9
1. Bolt 2. Battery spacer
B. Install the wire harness (shown in Figure 2 )
that you removed in the previous procedure
4

to the battery ports labeled D1 ; refer to
Figure 10 .
g459386
Figure 10
1. Wire harness (previously
removed)
2. Battery ports (labeled D1 )
6. V erify that the bus bars are seated properly and
torque the bolts that you used to secure the bus
bars to the batteries ( Figure 3 and Figure 8 ) to
1 1 N·m (95 in-lb).
7. Install the channel support and foam pad; refer
to Figure 1 .
4
Adjusting the Rear W eight
For Machines with 15 Batteries
Only
No Parts Required
Procedure
Machines with 15 total batteries should be equipped
with 1 weight on the bumper . If you installed 4
additional batteries to the machine, remove 1 of the
existing weights from the bumper .
Note: Machines with 13 total batteries should be
equipped with 2 weights on the bumper; no weight
adjustments are needed.
1. Loosen the hardware that secures the
weight-lock rod to the bumper .
2. Remove a weight and position the remaining
weight at the center of the bumper as shown in
Figure 1 1
g450219
Figure 1 1
1. W eight-lock rod 3. W eight
2. Nut
3. T ighten the weight-lock-rod hardware to secure
the weight to the bumper .
5
Completing the Installation
No Parts Required
Procedure
T urn the battery-disconnect switch to the O Nposition.
There should be no fault codes showing on the
machine. If the display shows a U131 1 fault code, the
battery software does not match the machine software
and the battery will need to be reprogrammed.
5

Notes:

Notes: