Toro Recycler 20016 User manual

22in Recycler
Parts Catalog
Form Number 3354-613 Rev A
Lawnmower
®
© The Toro Company - 2005
All Rights Reserved
To order replacement parts, please supply the part
number, the quantity, and the description of each part
desired.
Each Identified part in an illustration has a reference
number. The reference number for a part also
appears in the parts list, along with other information
about the part.
This catalog uses two special reference number
formats, one to indicate parts in a service assembly
and another to indicate the quantity of a given part in
an illustration.
Parts in service assemblies have reference numbers
in the form a:b. The a represents the reference
number of the entire service assembly and the b
represents a sequential number unique to each part
within the service assembly.
Ordering Replacement Parts
Understanding Reference Numbers
Service Assembly Reference Numbers
For example, a wheel assembly might be identified
by reference number 6, the tire by 6:1, the valve by
6:2, and the wheel by 6:3. When you order the
assembly identified by reference number 6, you
receive all parts identified by reference numbers 6:1,
6:2, and 6:3. However, you may also order any part
individually. Reference numbers of this type appear
in illustrations and in part lists.
In an illustration, if a reference number indicates
more than one part, the reference number has the
form nX y. The n represents the quantity of the part,
the X is the multiplication symbol, and the y
represents the reference number.
For example, in an illustration, the reference number
2X 37 means that two of the parts identified by
reference number 37 are indicated.
Reference Numbers Indicating Quantity
Register your product at www.Toro.com
Model No. 20016 - 260000001 and up.

Footnotes
Not illustrated
nNot serviced separately o
Included in Repair Kit No. 632809
pObtain from your local Tecumseh dealer q
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
INC. . . . . . . . . . . . . . incorporated
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
forming
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over-protection-system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
Contents
Description Page
. . . . . . 3Deck, Side Chute and Rear Door Assembly . . . . . . 4Rear Axle Assembly . . . . . . 5Front Axle and Transmission Assembly . . . . . . 6Transmission Assembly No. 106-3955 . . . . . . 7Engine and Blade Assembly . . . . . . 8Bail and Handle Assembly . . . . . . 9Rear Bag Assembly
Description Page
. . . . . . 10
Engine Assembly Tecumseh Lv195ea-
362003b
. . . . . . 12
Engine Assembly Tecumseh Lv195ea-
362003b (continued)
. . . . . . 14
Carburetor Assembly No. 640303 Tecumseh
Lv195ea-362003b
. . . . . . 15
Recoil Starter Assembly No. 590739
Tecumseh No. Lv195ea-362003b
. . . . . . 16
Recoil Starter Assembly No. 590702
(Optional) Tecumseh Lv195ea-362003b

3354-613 Rev A
Deck, Side Chute and Rear Door Assembly
2
Ref Part No. Qty. Description
Screw-HH1322-3 4Plate-HOC, Front2105-1808-03 2Baffle-Front3104-8694-03 1Nut-Lock, NI43296-29 8Housing5104-7915 1Decal-Danger5:1 105-6838 1Decal-Deck6105-1296 1Nut-HHF732128-32 2Screw-CARR8 3229-11 2Spring-Torsion999-5293 1Bracket-Cover10 99-5292 1Rod-Cover11 99-5291 1Chute-Discharge, Side12 105-3028 1Discharge Door ASM13 106-8376 1Latch-Door13:2 107-0795 1Cap-Door13:3 107-7456 1Screw-Plastite13:4 107-7461 1Nut-Push15 32112-6 111 Inch RH HOC Plate ASM16 110-1635 1Spring-Door, Rear18 105-3032 1Rear Door ASM19 105-1323 1Decal-Warning19:2 105-1295 1Screw And Washer ASM22 46-6810 1Screw-HWH23 46-8091 2
Ref Part No. Qty. Description
Plug-Discharge, Rear24 105-1842 1Rod-Pivot, Rear Door25 105-1827 1Plug-Dome27 104-9369 111 Inch LH HOC Plate ASM28 110-1634 1Washer-Stepped29 105-3006 4Baffle-Rear30 105-3047 1
3

3354-613 Rev A
Rear Axle Assembly
4
Ref Part No. Qty. Description
Shield-Trailing1105-1843 1Brace-Plate, HOC2105-1811 1Nut-Hex, Side Deform332153-3 2Bushing-Mount4110-1612 2Knob-Lever, HOC5105-3042 2Arm-11 Inch Spring, Rear6110-1630 2Arm-Pivot, Rear7105-1819 2Washer-Wheel Bolt8110-7466 211 Inch Wheel ASM9110-1631 2Bolt-Shoulder10 614650 2Screw-HH11 322-6 4Washer-Flat12 105-3048 2Plug-Dome13 104-9373 3Plug-Dome14 104-9368 1Screw-HH15 322-3 2Screw-CARR16 3229-11 4Nut-Lock, NI17 3296-16 4
4

3354-613 Rev A
Front Axle and Transmission Assembly
5
Ref Part No. Qty. Description
Bolt-Shoulder1614650 2Wheel Gear ASM2105-1815 2Bushing2:1 27-6250 2Klipring-Locking365-2720 4Gear-Pinion, 13T4104-8670 2Washer-Thrust5105-6840 6Cover-Wheel7108-3794 2Cover7:1 1
no
Washer-Stepped7:2 614426 1Arm-Pivot, Front8105-1807 2Arm-Spring9105-1809 2Knob-Lever, HOC10 105-3042 2Ring-Retaining11 32151-36 2Retainer-Bearing, HOC12 104-8698 2Bearing-Ball13 104-8699 2Spring-Compression14 39-9650 2Key15 612066 2Transmission ASM16 106-3955 1Gasket-Gearbox17 108-9756 1Screw-HWH18 46-8091 2Bracket-Pivot, Fwd19 105-1833-03 1Screw-HWH20 32144-4 2Spacer21 92-5791 1V-Belt22 91-2258 1
Ref Part No. Qty. Description
Pulley-Half, Front23 104-8691 2Washer-Flat24 3256-24 1Nut-Lock25 3296-5 1Cover-Belt, Front26 105-1839 1Washer27 36-4780 1
5

3354-613 Rev A
Transmission Assembly No. 106-3955
A1
Ref Part No. Qty. Description
Screw-HWH132144-4 4Pin-Groove23285-19 1Washer336-4780 1Pinion492-5790 1Bearing-Ball5100-1048 1Gear-Bevel, 37T6104-8671 1Shaft-Output7106-3957 1Bushing-Shaft, Output8104-8673 2Gearcase-Upper9104-8674 1Cover-Gearcase10 104-8675-03 1Gasket-Gearcase11 105-6839 1
6

3354-613 Rev A
Engine and Blade Assembly
7
Ref Part No. Qty. Description
Bolt-Blade1105-8579 1Support-Blade3 108-3766-03 1Blade-22 Inch4104-8697-03 1Blade Driver ASM5106-3987 1Spacer-Driver6106-3999 1Screw-Taptite795-1726 3Screw-HWH832144-85 1Guide-Belt9105-3031-03 1Engine-Tecumseh, Lev195Ea-
362003B
10 1
oq
Decal-Recoil10:3 105-6815 1Stop-Rope11 92-1701 1Guard-Muffler14 106-8346-03 1
7

3354-613 Rev A
Bail and Handle Assembly
8
Ref Part No. Qty. Description
Cable-Brake1 104-8677 1Knob-Handle2106-4161 2Handle-Upper3104-8680-05 1Guide-Rope4106-8330 1Washer-Flat53256-1 2Nut-Lock, NI63296-73 2Stop-Pivot7107-0757 1Bail-Brake8105-6800-03 1Bail-Control9105-1837-03 1Stop-Pivot10 104-8682 1Screw11 95-4453 1Anchor-Cable, Upper12 92-7729 1Cable-Traction13 105-1845 1Screw-Handle14 92-2260 2Handle-Lower15 107-0784-05 1Guide-Cable16 106-6805 2Strap-Tie18 614249 1
8

3354-613 Rev A
Rear Bag Assembly
9
Ref Part No. Qty. Description
Grass Bag ASM1107-3779 1Bag Frame ASM2107-3785-03 1
9

3354-613 Rev A
Tecumseh Lv195ea-362003b
Engine Assembly E1
10

Tecumseh Lv195ea-362003b
Engine Assembly
Ref Part No. Qty. Description
Cylinder137465 1
q
Pin-Dowel226727 2
q
Element-Breather633734 1
q
Breather ASM (Incl. Ref. #6 And
12A)
736557 1
q
Tube-Breather12 36775 1
q
Breather Cover And Tube (Incl.
Ref. #12B)
12A 36558 1
q
Elbow-Tube, Breather12B 36694 1
q
Washer14 28277 1
q
Governor Rod (Incl. Ref. #14)15 30589 1
q
Lever-Governor16 34839A 1
q
Clamp-Lever, Governor17 31335 1
q
Screw18 651018 1
q
Spring-Extension19 36281 1
q
Seal-Oil20 32600 1
q
Crankshaft30 37692 1
q
Piston Pin And Ring Set (STD)40 40027 1
q
Piston And Pin ASM (STD.) (Incl.
Ref. # 43)
41 40042 1
q
Ring Set (STD)42 40006 1
q
Ring-Retaining43 20381 2
q
Connecting Rod ASM (Incl. Ref.
#46)
45 36777 1
q
Bolt-Rod, Connecting46 32610A 2
q
Lifter-Valve48 27241 2
q
Camshaft (Exhaust Mcr) (Incl.
Ref. #104)
50 37460 1
q
Oil Pump ASM52 29914 1
q
Gasket-Flange, Mounting*69 37609 1
q
Flange-Mounting (Incl. Ref. #72-
83,306,309A & 311A)
70 37608 1
q
Plug-Drain, Oil72 37614 1
q
Seal-Oil75 27897 1
q
Shaft-Governor80 30574A 1
q
Washer81 30590A 1
q
Governor Gear ASM (Incl. Ref.
#81)
82 30591 1
q
Spool-Governor83 30588A 1
q
Screw (1/4–20 X 1–1/4In)86 650488 6
q
Key-Flywheel89 611004 1
q
Flywheel90 611112 1
q
Washer-Belleville92 650815 1
q
Nut-Flywheel93 650816 1
q
Ignition-Solid State100 34443C 1
q
Cover-Plug, Spark101 610118 1
q
Screw103 651007 2
q
Bushing-Cam104 37480 1
q
Wire-Ground110 37047 1
q
Gasket-Cylinder Head*119 36787 1
q
Head-Cylinder120 36825 1
q
Valve-Exhaust (1/32In Os) (Incl.
151)
125 36780 1
q
Ref Part No. Qty. Description
Valve-Exhaust (STD.) (Incl. Ref.
#151)
125 37288 1
q
Valve-Intake (STD.) (Incl. Ref.
#151 And 151A)
126 37289 1
q
Screw (5/16–18 X 1–7/16In)130 6021A 8
q
Spark Plug-Resistor (Rj19Lm)135 35395 1
q
Spring-Valve150 31672 2
q
Cap-Spring, Valve151 31673 2
q
Seal-Valve, Intake151A 40017 1
q
Shroud-Engine166 37694 1
q
Gasket-Cover, Valve*169 36783 1
q
Cover-Valve172 36784 1
q
Screw (10–24 X 9/16In)174 30200 2
q
Nut And Lock Washer ASM178 29752 2
q
Screw (1/4–28 X 7/8In)182 6201 2
q
Gasket-Carburetor To Intake Pipe
*184 26756 1
q
Pipe-Intake185 37466 1
q
Link-Governor186 32653 1
q
Screw (1/4–20 X 3/8In)189 650839 2
q
Bracket-S.E. Brake (Incl. Ref.
#195)
191 36559A 1
q
Terminal195 610973 1
q
Link-Throttle207 34336A 1
q
Lever-Adjusting, R.P.M.216 33086 1
q
Screw (1/4–20 X 1In)223 650451 2
q
Gasket-Pipe, Intake*224 36786 1
q
Screw (10–32 X 49/64In)238 650932 2
q
Gasket-Cleaner, Air*239 34338 1
q
Collar-Cleaner, Air241 36919 1
q
Filter-Cleaner, Air245 36905 1
q
Cover-Cleaner, Air250 37122 1
q
Housing-Blower260 37696A 1
q
Screw (10–24 X 9/16In)261 30200 2
q
Screw (1/4–20 X 1/2In)262 650831 2
q
Muffler275 37498 1
q
Screw (1/4–20 X 2–9/32In)277 650988 2
q
Cup-Starter
285 35000A 1
q
Screw (8–32 X 21/64In)287 650926 2
q
Line-Fuel290 29774 1
q
Clamp-Line, Fuel292 26460 2
q
Fuel Tank (Incl. Ref. #292 And
301)
300 35586A 1
q
Cap-Fuel301 36246 1
q
Tube-Fill, Oil305 35647 1
q
O–Ring*306 37610 1
q
O–Ring307 35499 1
q
Screw (10–32 X 1/2In)309 650562 1
q
Screw (10–24 X 3/4In)309A 650783 1
q
Dipstick310 35648 1
q
Bracket-Down, Hold311A 37611 1
q
Spacer313 34080 1
q
Screw (10–32 X 27/32In)347 650898A 1
q
11

3354-613 Rev A
Tecumseh Lv195ea-362003b (continued)
Engine Assembly E2
12

Tecumseh Lv195ea-362003b (continued)
Engine Assembly
Ref Part No. Qty. Description
Decal-Warning370 35977 1
q
Decal-Lubrication370A 36261 2
q
Decal-Primer370C 37695 1
q
Carburetor (Incl. Ref. #184)380 640303 1
q
Starter-Rewind390 590739 1
q
Gasket Set400 37613 1
q
Spark Arrestor Kit (Optional)416 37530 1
q
Shortblock
750876 1
q
13

3354-613 Rev A
Tecumseh Lv195ea-362003b
E3
Carburetor Assembly No. 640303
Ref Part No. Qty. Description
Carburetor (Incl. Ref. #184 Of
Engine Parts List)
0640303 1
q
Throttle Shaft And Lever ASM1631615 1
q
Spring-Return, Throttle2631767 1
q
Washer-Seal, Dust4631184 1
pq
Seal-Dust, Throttle5631183 1
pq
Shutter-Throttle6640070 1
q
Screw-Shutter7650506 1
pq
Fitting-Fuel16 631807 1
q
Screw-Throttle Crack And Idle
Speed
17 651025 1
q
Spring-Tension18 630766 1
q
Screw-Idle Restrictor20 640018 1
q
Cap-Screw, Idle Restrictor20A 640200 1
pq
Bowl-Float25 631867 1
q
Shaft-Float27 631024 1
pq
Float28 632802 1
q
O Ring-Bowl, Float29 631028 1
pq
Inlet Needle, Seat, And Clip ASM
(Incl. Ref. #31)
30 632807 1
pq
Clip-Spring31 631022 1
pq
Primer Bulb/Retainer Ring35 640259 1
q
Tube-Main Nozzle36 640019 1
q
Tube-Carburetor36A 632766 1
q
O Ring-Nozzle Tube, Main37 632547 2
pq
Ref Part No. Qty. Description
Nut-High Speed Bowl40 640087 1
q
Washer-Nut, Bowl44 27110A 1
pq
Plug-Welch, Idle Mixture Well47 630748 1
pq
Plug-Welch, Atmospheric Vent48 631027 2
pq
Repair Kit60 632809 1
q
14

3354-613 Rev A
Tecumseh No. Lv195ea-362003b
E4
Recoil Starter Assembly No. 590739
Ref Part No. Qty. Description
Starter-Rewind0590739 1
q
Retainer3590740 1
q
Dog-Starter6590616 2
q
Spring-Dog7590617 2
q
Pulley And Rewind Spring ASM8590618A 1
q
Starter Housing ASM11 590638A 1
q
Rope-Starter (98In X 9/64In
Diameter)
12 590535 1
q
Handle-Starter13 590701 1
q
Clip-Spring14 590760 1
q
15

3354-613 Rev A
Tecumseh Lv195ea-362003b
E5
Recoil Starter Assembly No. 590702 (Optional)
Ref Part No. Qty. Description
Starter-Recoil0590702 1
q
Spring Pin ASM1590599A 1
q
Washer2590600 1
q
Retainer3590696 1
q
Washer4590601 1
q
Spring-Brake5590697 1
q
Dog-Starter6590698 2
q
Spring-Dog7590699 2
q
Pulley And Rewind Spring ASM8590700 1
q
Starter Housing ASM11 590703A 1
q
Rope-Starter (98In X 9/64In
Diameter)
12 590535 1
q
Handle-Starter13 590701 1
q
16

NOTES

NOTES

NOTES