Toro Recycler 20370 User manual

FormNo.3402-422RevA
22inRecycler®LawnMower
ModelNo.20370—SerialNo.316000001andUp
ModelNo.20371—SerialNo.316000001andUp
ModelNo.20377—SerialNo.316000001andUp
ModelNo.20378—SerialNo.316000001andUp
Operator'sManual
ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww.shoptoro.com.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
G017301
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbytheengine
manufacturerinaccordancewithSAEJ1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,the
actualenginehorsepoweronthisclassoflawnmowerwill
besignicantlylower.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3402-422*A

Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralSafety.........................................................2
SafetyandInstructionalDecals.................................3
Setup............................................................................4
1InstallingtheHandle.............................................4
2InstallingtheRecoil-StarterRopeintheRope
Guide.................................................................4
3FillingtheEnginewithOil......................................5
4AssemblingtheGrassBag......................................5
ProductOverview..........................................................6
Operation.....................................................................6
BeforeOperation.......................................................6
BeforeOperationSafety...........................................6
FillingtheFuelTank................................................7
CheckingtheEngine-OilLevel..................................7
AdjustingtheCuttingHeight....................................7
DuringOperation......................................................8
DuringOperatingSafety...........................................8
StartingtheEngine..................................................8
UsingtheSelf-PropelDrive......................................8
StoppingtheEngine................................................9
RecyclingtheClippings............................................9
BaggingtheClippings..............................................9
Side-DischargingtheClippings.................................10
OperatingTips......................................................10
AfterOperation........................................................11
AfterOperatingSafety............................................11
FoldingtheHandle.................................................11
Maintenance.................................................................12
RecommendedMaintenanceSchedule(s)......................12
MaintenanceSafety.................................................12
PreparingforMaintenance.......................................12
ServicingtheAirCleaner.........................................13
ChangingtheEngineOil.........................................13
ReplacingtheBlade................................................14
AdjustingtheSelf-PropelDrive................................15
CleaningundertheMachine.....................................15
Storage........................................................................16
PreparingtheMachineforStorage............................16
RemovingtheMachinefromStorage.........................16
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013andANSIB71.1-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
•ReadandunderstandthecontentsofthisOperator’sManual
beforeyoustarttheengine.Ensurethateveryoneusing
thisproductknowshowtouseitandunderstandsthe
warnings.
•Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
•Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
•Keepclearofanydischargeopening.Keepbystandersa
safedistancefromthemachine.
•Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
•Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
2

SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
112-8867
1.Lock2.Unlock
131-0894
TractionAdjustment
1.Attention;readtheOperator'sManual—1)Loosenthe
knobbyturningitcounterclockwise;2)Pullthecable(s)
awayfromtheenginetodecreasethetraction,orpush
thecable(s)towardtheenginetoincreasethetraction;3)
Tightentheknobbyturningitclockwise.
131–4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position;andlookbehindyouwhenbackingup.
3

Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
InstallingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenfoldingor
unfoldingthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removethehandleknobsfromthemachinehousing
(Figure3).
Important:Routethecablestotheoutsideofthe
handleknobsasyouinstallthehandle.
G017283
Figure3
2.Movethehandletotheoperatingposition.
3.Installandtightenthehandleknobsthatyouremoved
instep1(Figure3).
2
InstallingtheRecoil-Starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure4).
Figure4
1.Recoil-starterrope2.Ropeguide
4

3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinedoesnotcomewithoilintheengine.
1.Removethedipstick(Figure5).
Figure5
2.Slowlypouroilintotheoil-lltubeuntiltheoillevel
reachestheFulllineonthedipstick(Figure5).Donot
overll.(Max.ll:0.53L(18oz),type:10W-30or
SAE30detergentoilwithanAPIserviceclassication
ofSJorhigher.)
Note:Eachtimeyouchecktheoillevel,removethe
dipstickandwipeitclean,insertitintotheoilller
neck(butdonotscrewitin),thenremoveitagainand
checkthelevel(Figure5).
Note:Ifyouoverlltheengine,poursomeoiloutof
it;refertoChangingtheEngineOil(page13).
3.Installthedipsticksecurely.
Important:
Change the engine oil after the r st 5
operating hour s ;changeityearlythereafter.Refer
toChangingtheEngineOil(page13).
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure6.
1
23
g027120
Figure6
1.Handle3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure6).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure7).
g027121
Figure7
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure7).
5

ProductOverview
12
g027306
Figure8
1.Cutting-heightlever(4)7.Recoil-starthandle
2.Sparkplug8.Blade-controlbar
3.Airlter(notshown)9.Self-propel-drivebar
4.Oilll/dipstick10.Adjustmentknobforthe
self-propeldrive
5.Fuel-tankcap11.Handleknob(2)
6.Handle12.Washoutport
Figure9
1.Grassbag2.Side-dischargechute
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Checkthatallguardsandsafetydevices,suchasdeectors
and/orgrasscatcher,areinplaceandworkingproperly.
•Alwaysinspectthemachinetoensurethattheblades,
bladebolts,andcuttingassemblyarenotwornor
damaged.
•Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow .
•Adjustingthecuttingheightmaybringyouintocontact
withthemovingblade,causingseriousinjury.
–Shutofftheengineandwaitforallmovingpartsto
stop.
–Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
•Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
•Donothandlefuelwhensmokingoraroundan
openameorsparks.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourhandsandfaceawayfromthenozzle
andthefuel-tankopening.
•Keepfuelawayfromyoureyesandskin.
6

FillingtheFuelTank
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
upto85%ethanol).Usingunapprovedgasolinemay
causeperformanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasolinefroma
majorname-brandservicestation(Figure10).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
Figure10
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andinsertitintothe
oil-llerneck,butdonotscrewitin(Figure11).
Figure11
2.Removethedipstickandchecktheoillevel(Figure11).
IftheoillevelisbelowtheAddmarkonthedipstick,
slowlypouroilintotheoil-lltubetoraisetheoillevel
totheFullmarkonthedipstick.Donotoverll.(Max.
ll:0.53L(18oz),type:10W-30orSAE30detergent
oilwithanAPIserviceclassicationofSJorhigher.)
Note:Ifyouoverlltheengine,poursomeoiloutof
itasdirectedinChangingtheEngineOil(page13).
3.Installthedipsticksecurely.
AdjustingtheCuttingHeight
Adjustthecuttingheightasdesired.Setthefrontwheelsto
thesameheightastherearwheels.
Note:Toraisethemachine,moveallthecutting-height
leversrearward.Tolowerthemachine,moveallthe
cutting-heightleversforward(Figure12).
g0271 19
Figure12
1.Lowerthemachine2.Raisethemachine
Note:Thecutting-heightsettingsare25mm(1inch);35
mm(1-3/8inches);44mm(1-3/4inches);54mm(2-1/8
inches);64mm(2-1/2inches);73mm(2-7/8inches);83mm
(3-1/4inches);92mm(3-5/8inches);and102mm(4inches).
7

DuringOperation
DuringOperatingSafety
GeneralSafety
•Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghair,securelooseclothing,and
donotwearjewelry.
•Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
•Thebladeissharp;contactingthebladecanresultin
seriouspersonalinjury.Shutofftheengineandwaitfor
allmovingpartstostopbeforeleavingtheoperating
position.
•Whenyoureleasetheblade-controlbar,theengineshould
shutoffandthebladeshouldstopwithin3seconds.If
not,stopusingyourmachineimmediatelyandcontactan
AuthorizedServiceDealer.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperatethe
machinewhenthereistheriskoflighting.
•Wetgrassorleavescancauseseriousinjuryifyouslipand
contacttheblade.Mowonlyindryconditions.
•Useextremecarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyourview .
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.
•Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
•Beforeleavingtheoperatingposition,shutofftheengine,
removethekey,andwaitforallmovingpartstostop.
•Iftheenginehasbeenrunningthemuferwillbehotand
canseverelyburnyou.Keepawayfromthehotmufer.
•Checkthegrasscatchercomponentsandthedischarge
guardfrequentlyandreplacethemwiththemanufacturer’s
recommendedpartswhennecessary.
•UseaccessoriesandattachmentsapprovedbytheThe
Toro®Companyonly.
SlopeSafety
•Mowacrossthefaceofslopes;neverupanddown.Use
extremecautionwhenchangingdirectiononslopes.
•Donotmowonexcessivelysteepslopes.Poorfooting
couldcauseaslip-and-fallaccident.
•Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
StartingtheEngine
1.Holdtheblade-controlbaragainstthehandle(Figure
13).
G017320
Figure13
1.Blade-controlbar2.Recoil-starthandle
2.Pulltherecoil-starthandlelightlyuntilyoufeel
resistance,thenpullitsharply.Allowtheropetoreturn
tothehandleslowly(Figure13).
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,squeezetheself-propel-drive
bar(Figure14)towardthehandleandholdit.
G017321
Figure14
1.Self-propel-drivebar
Todisengagetheself-propeldrive,releasetheself-propel-drive
bar.
8

Note:Themaximumself-propelgroundspeedisxed.To
reducethegroundspeed,increasethespacebetweenthe
self-propel-drivebarandthehandle.
StoppingtheEngine
Tostoptheengine,releasetheblade-controlbar.
Important:Whenyoureleasetheblade-controlbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page9)beforerecyclingthe
clippings.Iftheside-dischargechuteisonthemachine,
removeit;refertoRemovingtheSide-DischargeChute(page
10)beforerecyclingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
Note:Ensurethebagisseatedinthecorrectposition.
Ifthesidedischargechuteisonthemachine,removeit;refer
toRemovingtheSide-DischargeChute(page10)before
baggingtheclippings.
InstallingtheGrassBag
Note:Ensurethebagisseatedinthecorrectposition.
1.Raiseandholdupthereardeector(Figure15).
G017285
Figure15
1.Notches3.Grassbagpin(2)
2.Reardeector
2.Installthegrassbag,ensuringthatthepinsonthebag
restinthenotchesonthehandle(Figure15).
3.Lowerthereardeector.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
9

Side-Dischargingthe
Clippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemachine,removeitbeforeside-discharging
theclippings.
InstallingtheSide-DischargeChute
Liftupthesidedeectorandinstalltheside-dischargechute
(Figure16).
Figure16
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,liftupthesidedeector,
removetheside-dischargechute,andlowertheside-discharge
deector.
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe54mm(2-1/8-inch)settingunlessthegrass
issparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page7).
•Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
•Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
–Setthecuttingheightonthefrontwheelsanotch
lowerthantherearwheels.Forexample,setthefront
wheelsat54mm(2-1/8-inches)andtherearwheels
at64mm(2-1/2inches).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
10