Toro timecutter zs 4200t User manual

FormNo.3449-698RevA
TimeCutter®ZS4200TRiding
Mower
ModelNo.74687—SerialNo.410150000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3449-698*

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Gotowww.Toro.comtoviewspecicationsonyour
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Figure3
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyhomeownersinresidentialapplications.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawns.Usingthisproductforpurposesotherthan
itsintendedusecouldprovedangeroustoyouand
bystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g297763
Figure1
Undertheseat
1.Modelandserialnumberlocation
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin
thismanualandonthemachinetoidentifyimportant
safetymessagesthatyoumustfollowtoavoid
accidents.Thissymbolwillappearwiththeword
Danger,Warning,orCaution.
•Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath
orseriousinjury.
•Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
•Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror
moderateinjury.
sa-black
Figure2
1.Safety-alertsymbol
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview.....................................................9
Controls...........................................................10
BeforeOperation..................................................11
BeforeOperationSafety....................................11
AddingFuel......................................................12
PerformingDailyMaintenance..........................13
BreakinginaNewMachine..............................13
UsingtheSafety-InterlockSystem....................13
PositioningtheSeat..........................................14
AdjustingtheMotion-ControlLevers.................14
RemovingtheDischargeCoverfor
Side-Discharging..........................................14
InstallingtheDischargeCoverfor
Mulching.......................................................15
DuringOperation.................................................16
DuringOperationSafety...................................16
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................18
OperatingtheThrottle.......................................19
OperatingtheChoke.........................................19
StartingtheEngine...........................................19
ShuttingOfftheEngine.....................................20
UsingtheMotion-ControlLevers.......................20
DrivingtheMachine..........................................20
UsingtheSmartSpeedTMControl
System..........................................................21
UsingtheSideDischarge.................................22
AdjustingtheHeightofCut...............................22
AdjustingtheAnti-ScalpRollers........................23
OperatingTips.................................................23
AfterOperation....................................................24
AfterOperationSafety......................................24
CleaningtheMachine.......................................24
PushingtheMachinebyHand..........................24
TransportingtheMachine.................................25
Maintenance...........................................................27
MaintenanceSafety..........................................27
RecommendedMaintenanceSchedule(s)...........28
Pre-MaintenanceProcedures..............................29
ReleasingtheMower-DeckCurtain..................29
RaisingtheMachine.........................................29
Lubrication..........................................................30
GreasingtheBearings......................................30
EngineMaintenance...........................................30
EngineSafety...................................................30
ServicingtheAirCleaner..................................30
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................35
CleaningtheCoolingSystem............................35
FuelSystemMaintenance...................................36
ReplacingtheIn-LineFuelFilter.......................36
ElectricalSystemMaintenance...........................37
ElectricalSystemSafety...................................37
ServicingtheBattery.........................................37
ServicingtheFuses..........................................38
DriveSystemMaintenance..................................39
CheckingtheTirePressure...............................39
ReleasingtheElectricBrake.............................39
AdjustingtheTracking......................................39
BeltMaintenance................................................40
InspectingtheBelts..........................................40
ReplacingtheMowerBelt.................................40
MowerMaintenance.............................................41
BladeSafety.....................................................41
ServicingtheCuttingBlades.............................41
LevelingtheMowerDeck..................................44
RemovingtheMowerDeck...............................46
InstallingtheMowerDeck.................................47
ReplacingtheGrassDeector..........................47
Cleaning..............................................................48
WashingtheUndersideoftheMower
Deck..............................................................48
DisposingofWaste...........................................49
Storage...................................................................49
StorageSafety..................................................49
CleaningandStorage.......................................49
StoringtheBattery............................................50
Troubleshooting......................................................51
Schematics.............................................................53
3

Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjuryordeath.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Keepbystandersandchildrenaway.
•Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople
whoareresponsible,trained,familiarwiththe
instructions,andphysicallycapabletooperateor
servicethemachine.
•Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15°.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards,
safetyswitches,andothersafetyprotective
devicesinplaceandfunctioningproperly.
•Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operator’sposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.
4

SlopeIndicator
g011841
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal105-7015
105-7015
1.Beltrouting
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
6

decal131-1097
131-1097
1.Oildrain
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raiseddeector—donot
operatethemachinewith
anopendeck;usea
baggeroradeector.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
Decal138-6074ismoldedintothefueltank.
decal138-2456
138-6074
1.ReadtheOperator’s
Manual.
3.Donotoverllthefuel
tank.
2.Parkthemachineona
levelsurfacewhenlling
thefueltank.
decal139-2388
139-2388
1.Slow3.Fast
2.Hauling
decal139-2391
139-2391
1.Fast2.Slow
decal139-2394
139-2394
1.Tractioncontrols4.Neutral
2.Fast5.Reverse
3.Slow6.Parkingbrake
7

decal139-2395
139-2395
1.Parkingbrake4.Neutral
2.Fast5.Reverse
3.Slow6.Tractioncontrols
decal140-2748
140-2748
decal142-5864
142-5864
decal144-5288
144-5288
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.
1.Warning—readthe
Operator’sManual.
4.Runoverhazard—donot
carrypassengers;look
behindyouwhenmoving
inreverse.
2.Cutting/dismemberment
hazardofthengersor
hand—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.
5.Tippinghazard—when
loadingontoatrailer,do
notusedualramps;only
useasingularrampwide
enoughforthemachine;
donotusearampwith
aslopegreaterthan15°;
backuptheramp(in
reverse)anddriveforward
offtheramp.
3.Thrownobject
hazard—keepbystanders
away;pickupanydebris;
keepthedeectorinplace.
6.Tippinghazard—donot
usethemachinenear
drop-offsoronslopes
greaterthan15°;only
operateacrossslopesless
than15°.
8

ProductOverview
g293302
Figure5
1.Engine4.Motion-controllevers7.Deector10.Controlpanel
2.Operatorseat5.Reardrivewheel8.SmartSpeed™lever
3.Fuel-tankcap6.Frontcasterwheels9.Height-of-cutlever
9

Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g032603
Figure6
1.Throttlecontrol3.Blade-controlswitch
(powertakeoff)
2.Chokecontrol4.Keyswitch
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART(Figure6).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure6).
ChokeControl
Usethechokecontroltostartacoldengine(Figure6).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure5).
ParkPosition
Movethemotion-controlleversoutwardfromthe
centertothePARKpositionwhenexitingthemachine
toengagetheelectricbrake(Figure25).Always
positionthemotion-controlleversintothePARK
positionwhenyoustopthemachineorleaveit
unattended.
SmartSpeed™ControlSystem
Lever
TheSmartSpeed™Control-Systemlever,located
belowtheoperatingposition,givesyouachoiceto
drivethemachineat3speedranges—trim,tow,and
mow(Figure5).
Fuel-PresenceWindow
Youcanusethefuelwindow,locatedontheleftside
ofthemachine,toverifythepresenceoffuelinthe
tank(Figure7).
g292100
Figure7
1.Fuel-presencewindow
10

Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeck
fromtheseatedposition.Movingtheleverup(toward
you)raisesthedeckfromthegroundandmovingthe
leverdown(awayfromyou)lowersthedecktoward
theground.Adjusttheheight-of-cutonlywhilethe
machineisnotmoving(Figure29).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandworking
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operator’sposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.
•Beforemowing,inspectthemachinetoensure
thatthecuttingassembliesareworkingproperly.
•Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
•Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
•Donotcarrypassengersonthemachine.
•Keepbystandersandpetsawayfromthemachine
duringoperation.Shutoffthemachineand
attachment(s)ifanyoneentersthearea.
•Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe
entiregrasscatcher,areinplaceandfunctioning
properly.Replacewornordeterioratedpartswhen
necessary.
11

FuelSafety
•Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
–Topreventastaticchargefromignitingthe
fuel,removethemachinefromthetruckor
trailerandrefuelitontheground,awayfrom
allvehicles.Ifthisisnotpossible,placea
portablefuelcontainerontheground,away
fromallvehicles,andllit;thenrefuelthe
machinefromthefuelcontainerratherthan
fromafuel-dispensernozzle.
–Fillthefueltankoutdoorsonlevelground,in
anopenarea,andwhentheengineiscold.
Wipeupanyfuelthatspills.
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
•Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
•Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
•Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
•Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.
•Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine
compartmenttohelppreventres.Cleanupoilor
fuelspills.
AddingFuel
RecommendedFuel
TypeUnleadedgasoline
Minimumoctanerating87(US)or91(research
octane;outsidetheUS)
EthanolNomorethan10%byvolume
MethanolNone
MTBE(methyltertiarybutyl
ether)
Lessthan15%byvolume
OilDonotaddtothefuel
Useonlyclean,fresh(nomorethan30daysold),fuel
fromareputablesource.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleversoutwardtothe
PARKposition.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure8).Donotllthefueltankcompletelyfull
12

g293796
Figure8
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page27).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Theblade-controlswitch(PTO)isdisengaged.
•Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewheneverthecontrolleversareoutof
thePARKpositionandyourisefromtheseat.
TestingtheSafety-Interlock
System
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,movethemotion-controllevers
inthePARKposition,andmovetheblade-control
switchtotheONposition.Trystartingthe
engine;theengineshouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitch
totheOFFposition.Moveeithermotion-control
levertothecenter,unlockedposition.Try
startingtheengine;theengineshouldnotcrank.
Repeatwiththeothermotion-controllever.
3.Sitontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-control
leversinthePARKposition.Starttheengine.
Whiletheengineisrunning,engagethe
blade-controlswitch,andriseslightlyfromthe
seat;theengineshouldshutoff.
4.Sitontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-control
leversinthePARKposition.Starttheengine.
Whiletheengineisrunning,movethe
motion-controlleverstothecenter,unlocked
positionandriseslightlyfromtheseat;the
engineshouldshutoff.
13

PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure9).
g027249
Figure9
Adjustingthe
Motion-ControlLevers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigheror
lowerformaximumcomfort(Figure10).
g333847
Figure10
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardor
rearwardforyourcomfort.
1.Loosentheupperboltholdingthecontrollever
tothecontrol-armshaft.
2.Loosenthelowerboltjustenoughtopivotthe
controlleverforwardorrearward.
g333846
Figure11
3.Tightenbothboltstosecurethecontrolleverin
thenewposition.
4.Repeattheadjustmentfortheothercontrollever.
RemovingtheDischarge
CoverforSide-Discharging
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch(PTO),andmovethe
motion-controlleversoutwardtothePARK
position.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Releasetheexiblelatchfromthelatchretainer
onthedischargecoverandpivotthedischarge
covertotheright(Figure12).
14

g293897
Figure12
1.Latchretainer3.Dischargecover
2.Latch
4.Releasethehook-shapedlatchontopofthe
dischargecoverfromthepivotrod(Figure16).
5.Anglethemetaltabonthedischargecoverout
oftheslotinthebracketweldedtothemower
deck(Figure13).
g230250
Figure13
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
InstallingtheDischarge
CoverforMulching
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch(PTO),andmovethe
motion-controlleversoutwardtothePARK
position.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Anglethemetaltabonthedischargecoverinto
theslotinthebracketweldedtothemowerdeck
(Figure14).
g230248
Figure14
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
4.Pivotthedischargecoverbackandtowardthe
decksothatthedischargecoveralignswiththe
mowerdeck(Figure15).
g230249
Figure15
5.Onthetopofthedischargecover,engagethe
hook-shapedlatcharoundthepivotrodofthe
deectorassembly(Figure16).
15

g297786
Figure16
1.Deector3.Pivotrod
2.Latch4.Dischargecover
6.Securethedischargecovertothedeckby
hookingtheexiblelatchonthedischargecover
intotheretaineronthedeck(Figure12).
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Contactingthebladecanresultinseriouspersonal
injury.Shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.Whenyouturnthekeytothe
OFFposition,theengineshouldshutoffandthe
bladeshouldstop.Ifnot,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
•Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopening.
•Donotmowwiththedischargedeector
raised,removed,oralteredunlessthereisa
grass-collectionsystemormulchkitinplaceand
workingproperly.
•Donotmowinreverseunlessitisabsolutely
necessary.Alwayslookdownandbehindyou
beforemovingthemachineinreverse.
•Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
•Stopthebladeswheneveryouarenotmowing.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removethekey
(ifequipped),andwaitforallmovingpartstostop
beforeexaminingthemachinefordamage.Make
allnecessaryrepairsbeforeresumingoperation.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
•Beforeyouleavetheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethepowertakeoffandlowerthe
attachments.
–Engagetheparkingbrake.
16

–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
•Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
•Neverleavearunningmachineunattended.
•Attachtowedequipmenttothemachineonlyat
thehitchpoint.
•Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe
entiregrasscatcher,areinplaceandfunctioning
properly.Replacewornordeterioratedpartswhen
necessary.
•Useonlyaccessoriesandattachmentsapproved
byToro.
•Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
g229846
Figure17
1.Wearhearingprotection.
•Cleangrassanddebrisfromthecuttingunit,
drives,mufer,andenginetohelppreventres.
•Starttheenginewithyourfeetwellawayfromthe
blades.
•Beawareofthemowerdischargepathanddirect
thedischargeawayfromothers.Avoiddischarging
materialagainstawallorobstructionbecausethe
materialmayricochetbacktowardyou.
•Stoptheblades,slowdownthemachine,anduse
cautionwhencrossingsurfacesotherthangrass
orwhentransportingthemachinetoandfromthe
operatingarea.
•Donotchangetheenginegovernorspeedor
overspeedtheengine.
•Childrenareoftenattractedtothemachineand
themowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
•Keepchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultotherthan
theoperator.
•Bealertandshutoffthemachineifchildrenenter
theoperatingarea.
•Beforebackinguporturningthemachine,look
downandallaroundforsmallchildren.
•Donotcarrychildrenonthemachine,evenwhen
thebladesarenotmoving.Childrencouldfall
offandbeseriouslyinjuredorpreventyoufrom
safelyoperatingthemachine.Childrenwhohave
beengivenridesinthepastcouldappearinthe
operatingareawithoutwarningandberunoveror
backedoverbythemachine.
SlopeSafety
•Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.Beforeusingthe
machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperateonslopesgreaterthan15°.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.
•Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches,
embankments,water,orotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalk-behind
machineorahandtrimmertomowthegrassin
theseareas.
•Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.
•Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopes,ordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.
•Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall
grasscanhideobstacles.Uneventerraincould
overturnthemachine.
17

•Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems.
Thesecanchangethestabilityofthemachine
andcausealossofcontrol.Followdirectionsfor
counterweights.
•Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile
operatingonslopescancausethemachineto
becomeunstable.
g229111
Figure18
1.SafeZone—usethe
machinehereonslopes
lessthan15°oratareas.
4.W=Widthofthemachine
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15°andnear
drop-offsorwater.
5.Keepasafedistance
(twicethewidthofthe
machine)betweenthe
machineandanyhazard.
3.Water
TowingSafety
•Donotattachtowedequipmentexceptatthehitch
point.
•Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
•Donotexceedtheweightlimitsfortowed
equipmentandtowingonslopes.Thetowed
weightmustnotexceedtheweightofthemachine
andoperator.
•Neverallowchildrenorothersnearthetowed
equipment.
•Onslopes,theweightofthetowedequipmentmay
causelossoftraction,increasedriskofrollover,
andlossofcontrol.Reducethetowedweightand
slowdown.
•Thestoppingdistancemayincreasewiththe
weightofatowedload.Travelslowlyandallow
extradistancetostop.
•Makewideturnstokeeptheattachmentclearof
themachine.
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
g008945
Figure19
Note:Alwaysengagethebladeswiththethrottlein
theFASTposition(Figure20).
g295538
Figure20
DisengagingtheBlade-Control
Switch(PTO)
g009174
Figure21
18

OperatingtheThrottle
YoucanmovethethrottlecontrolbetweentheFAST
andSLOWpositions(Figure22).
AlwaysusetheFASTpositionwhenengagingthePTO.
g295539
Figure22
OperatingtheChoke
Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke
beforeusingthekeyswitch(Figure23).
Note:Ensurethatyoufullyengagethechoke.
Youmayneedtoholdtheknobupwhenyou
usethekeyswitch.
2.Pushdownthechoketodisengagethechoke
aftertheenginehasstarted(Figure23).
g008959
Figure23
1.ONposition2.OFFposition
StartingtheEngine
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagethestarterformore
than5secondsatatime.Engagingthestarter
motorformorethan5secondscandamagethe
startermotor.Iftheenginefailstostart,wait10
secondsbeforeoperatingtheenginestarteragain.
g295541
Figure24
19

ShuttingOfftheEngine
1.Disengagethebladesbymovingthe
blade-controlswitchtotheOFFposition(Figure
24).
2.Movethemotion-controlleversoutwardtothe
PARKposition.
3.MovethethrottlecontroltotheFASTposition.
4.TurnthekeytotheOFFpositionandremove
thekey.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovethekeyandengagethe
parkingbrakewhenleavingthemachine
unattended.
UsingtheMotion-Control
Levers
g004532
Figure25
1.Motion-control
lever—PARKposition
4.Backward
2.Center,unlockedposition5.Frontofmachine
3.Forward
DrivingtheMachine
Thedrivewheelsturnindependently,poweredby
hydraulicmotorsoneachaxle.Youcanturn1side
inreversewhileyouturntheotherforward,causing
themachinetospinratherthanturn.Thisgreatly
improvesthemachinemaneuverabilitybutmay
requiresometimeforyoutoadapttohowitmoves.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFASTpositionforbest
performance.Alwaysoperateinthefullthrottle
positionwhenmowing.
WARNING
Themachinecanspinveryrapidly.You
maylosecontrolofthemachineandcause
personalinjuryordamagetothemachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemaking
sharpturns.
DrivingForward
Note:Alwaysusecautionwhenturning.
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotion-control
leversforward(Figure26).
g008952
Figure26
20