Toro Reelmaster 5010- H User manual

FormNo.3455-809RevA
Reelmaster®5010-HTractionUnit
ModelNo.03950—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3455-809*

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberplate(if
equipped)toaccesswarranty,parts,andother
productinformation.
g419553
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2022—TheToro®Company
8111LyndalAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
1PreparingtheMachine...................................10
2AdjustingtheControl-ArmPosition..................11
3InstallingtheCuttingUnits...............................11
4MountingtheFinishingKits............................17
5UsingtheCutting-UnitKickstand....................18
6Installingthe48VDisconnectJumperand
ClosingtheSeatBase...................................19
7InstallingtheCEHoodLock...........................20
8ApplyingtheCEDecals.................................21
ProductOverview...................................................22
Controls...........................................................22
SeatControls................................................24
Specications..................................................25
Attachments/Accessories.................................25
BeforeOperation.................................................25
BeforeOperationSafety...................................25
PerformingDailyMaintenance..........................26
FuelSpecication.............................................26
FuelTankCapacity...........................................26
AddingFuel......................................................26
CheckingtheInterlockSwitches.......................26
UsingtheInfoCenterLCDDisplay....................27
UsingtheMenus...............................................29
ProtectedMenus..............................................30
CheckingtheHydrostaticBraking
Distance........................................................32
UnderstandingReverseSpeeds.......................33
UnderstandingDisplayedTraction
Speeds..........................................................33
UnderstandingthePowerMatch
System..........................................................33
DuringOperation.................................................33
DuringOperationSafety...................................33
UnderstandingtheOperatingCharacteristics
oftheMachine..............................................34
OperatingtheMachine.....................................35
UsingtheTractionPedal...................................35
UsingtheVirtualPedalStop(VPS)
Feature.........................................................35
OperatingtheCruiseControl............................36
UnderstandingtheAccelerationMode..............37
UnderstandingtheWarm-UpMode...................37
UnderstandingToroSmartPower™.................37
StartingtheEngine...........................................37
ShuttingOfftheEngine.....................................37
AdjustingtheTurf-Compensation
Spring...........................................................38
AdjustingtheLift-ArmCounterbalance.............38
AdjustingtheLift-ArmTurnaround
Position.........................................................39
SettingtheReelSpeed.....................................39
UnderstandingtheDiagnosticLight..................40
CuttingGrasswiththeMachine........................41
OperatingTips.................................................41
AfterOperation....................................................42
AfterOperationSafety......................................42
IdentifyingtheTie-DownPoints........................42
HaulingtheMachine.........................................43
PushingorTowingtheMachine........................43
Maintenance...........................................................45
MaintenanceSafety..........................................45
RecommendedMaintenanceSchedule(s)...........45
DailyMaintenanceChecklist.............................47
Pre-MaintenanceProcedures..............................49
PreparingforMaintenance...............................49
OpeningtheHood............................................49
ClosingtheHood..............................................49
OpeningtheScreen..........................................49
ClosingtheScreen...........................................50
TiltingtheSeat..................................................50
LoweringtheSeat.............................................50
SeparatingtheGeneratorCooling-Air
Shrouds........................................................50
AssemblingtheGeneratorCooling-Air
Shrouds........................................................50
JackingPointLocations....................................51
Lubrication..........................................................52
GreasingtheBearingsandBushings................52
EngineMaintenance...........................................54
EngineSafety...................................................54
CheckingtheAirFilter.......................................54
ServicingtheAirCleaner..................................55
ResettingtheAirFilterServiceIndicator............56
OilSpecication................................................56
CheckingtheLeveloftheEngineOil.................56
CrankcaseOilCapacity....................................57
ChangingtheEngineOilandFilter....................57
FuelSystemMaintenance...................................58
FuelMaintenance.............................................58
StoringFuel......................................................58
ServicingtheFuel-WaterSeparator..................58
ServicingtheFuelFilter....................................59
DrainingtheFuelT ank......................................59
InspectingtheFuelLinesand
Connections..................................................60
BleedingtheFuelSystem.................................60
CleaningtheFuel-PickupTubeScreen.............61
PrimingtheFuelSystem...................................63
ElectricalSystemMaintenance...........................63
ElectricalSystemSafety...................................63
Disconnectingthe12VBattery.........................63
Connectingthe12VBattery.............................64
Chargingthe12VBattery.................................64
Servicingthe12VBattery.................................64
Replacinga12VFuse-BlockFuse...................65
Replacinga48VCuttingUnitFuse...................65
ReplacingtheReelEnableFuse.......................66
ReplacingtheMainPowerFuse.......................66
DriveSystemMaintenance..................................67
CheckingtheTireAirPressure..........................67
3

CheckingtheT orqueoftheWheel
Nuts..............................................................67
CheckingtheRear-WheelAlignment................67
AdjustingtheRearWheelT oe-in.......................68
CoolingSystemMaintenance..............................69
CoolingSystemSafety.....................................69
CoolantSpecication........................................69
CheckingtheCoolantLevel..............................69
RemovingDebrisfromtheCooling
System..........................................................70
BeltMaintenance................................................71
TensioningtheAlternatorBelt...........................71
HydraulicSystemMaintenance...........................71
HydraulicSystemSafety...................................71
HydraulicFluidSpecication.............................71
CheckingtheHydraulic-FluidLevel...................72
CheckingtheHydraulicLinesand
Hoses............................................................72
ChangingtheChargeFilter...............................72
CheckingforLeaks...........................................73
HydraulicFluidCapacity...................................73
ChangingtheHydraulicFluid............................73
CuttingUnitMaintenance.....................................74
BladeSafety.....................................................74
CheckingtheReel-to-BedknifeContact............74
CheckingtheBlade-StopTime.........................74
BacklappingtheCuttingUnits...........................74
ChassisMaintenance...........................................76
InspectingtheSeatBelt....................................76
ExtendedMaintenance........................................76
ChassisandEngine..........................................76
Cleaning..............................................................77
WashingtheMachine.......................................77
Storage...................................................................77
StorageSafety..................................................77
PreparingtheTractionUnit...............................77
PreparingtheEngine........................................78
StoringtheBattery............................................78
Safety
Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard;recycle
decal93-6696
93-6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fan;entanglementhazard,
belt—stayawayfrommovingparts.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
5

decal120-4158
120-4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
decal127-2470
127-2470
decal133-8062
133-8062
decal136-2159
136-2159
1.Moveseatdown3.Rotateseat
2.Slideseatforward
decal136-3702
136-3702
1.Warning—Readthe
Operator’sManual;wear
aseatbelt;donotremove
therollbar.
2.Warning—Donotmodify
therollbar.
decal136-3732
136-3732
1.Acutetoxicity4.Corrosivetometals/skin
corrosion
2.Aspirationhazard5.Environmentaltoxicity
3.Flammablegases
6

decal137-8127
137-8127
1.Attention—donotspraywithhigh-pressurewater.
decal145-2498
145-2498
1.TECpower
relay
6.Logicelectrical
power
11.TECpower
controller
2.Electrical
powerrelay
7.Keyswitch12.Headlights
3.Readthe
Operator's
Manualforfuse
information.
8.TECpower
controller
13.TECpower
controller
4.Enginestart
relay
9.Air-rideseat14.USBpower
point
5.TECpower
controller
10.Electrical
power
decal145-2549
145-2549
1.Parkingbrake6.Raisethecuttingunits
2.Cruisecontrol7.PTO—Off
3.Lowerthecuttingunits8.PTO—On
4.Fast9.ReadtheOperator’s
Manual.
5.Slow
decal147-0287
147-0287
1.Torqueto2.82to3.16N∙m(25to28in-lb).
7

decal133-2930
133-2930
1.Warning—donotoperatethismachineunlessyouaretrained.4.Tippinghazard—driveslowlywhenturning;donotturnsharply
whiletravelingfast;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersoutoftheoperating
area.
6.Warning—readtheOperator'sManual;donottowthe
machine.
CEMachine
decal133-2931
133-2931
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—donotdriveacrossordownslopesgreater
than15°;onlydriveonslopeswiththecuttingunitslowered;
alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersaway.6.Warning—readtheOperator'sManual;donottowthe
machine.
8

decal145-2572
145-2572
1.ReadtheOperator’s
Manualforlubrication
information.
6.Engineairlter11.Enginecoolant16.Fluids
2.Checkevery8hours.7.Engineoil12.Engineoillevel17.Capacity
3.Brakefunctions8.Fanbelt13.Fuel18.Fluidinterval(hours)
4.Hydraulicuid9.Battery14.ReadtheOperator’s
Manual.
19.Filterinterval(hours)
5.Tirepressure10.Radiatorscreen15.Fuel/Waterseparator
decal136-3731
136-3731
1.ReadtheOperator’sManual.5.Causticliquid/chemicalburnhazard
2.Weareyeprotection6.Explosionhazard
3.Nore,opename,orsmoking7.Containslead;donotdiscard
4.Keepbystandersaway
9

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Adjustthecontrol-armposition.
3Cuttingunits5Installthecuttingunits.
4Finishingkit(soldseparately)1Mountthenishingkits(nishingkits
aresoldseparately).
5Cutting-unitkickstand1Installthecutting-unitkickstand.
6Nopartsrequired–Installthe48Vdisconnectjumperand
closingtheseatbase.
Hoodlock,seal,andjamnut1
7Washer1InstalltheCEhoodlock.
CEdecal1
Productionyeardecal1
8Warningdecal1
ApplytheCEdecals.
MediaandAdditionalParts
DescriptionQty.Use
Key2Starttheengine.
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
Engineowner’smanual1Usethemanualtoreferenceengineinformation.
DeclarationofConformity1Declarationofconformity
Operatortrainingmaterial1Reviewthematerialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,lowerthe
cuttingunits,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwaitfor
allmovingpartstostop.
3.Checkthetireairpressurebeforeuse;referto
CheckingtheTireAirPressure(page67).
Note:Thetiresareoverinatedforshipping.
Adjustthetireairpressurebeforeoperatingthe
machine.
4.Checkthehydraulic-uidlevel;refertoChecking
theHydraulic-FluidLevel(page72).
5.Greasethemachine;refertoGreasingthe
BearingsandBushings(page52).
10

Important:Failuretoproperlygreasethe
machinewillresultinprematurefailureof
criticalparts.
6.Openthehoodandcheckthecoolantlevel;refer
toCheckingtheCoolantLevel(page69).
7.Checktheleveloftheengine-oillevel,andclose
andlatchthehood;refertoCheckingtheLevel
oftheEngineOil(page56).
Note:Theengineshipswithoilinthe
crankcase;however,checktheoillevelbefore
andaftertheengineisrststarted.
2
AdjustingtheControl-Arm
Position
NoPartsRequired
Procedure
Youcanadjustthecontrol-armpositionyourcomfort.
1.Loosenthe2boltssecuringthecontrolarmto
theretainingbracket(Figure3).
g004152
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredposition
andtightenthe2bolts.
3
InstallingtheCuttingUnits
Partsneededforthisprocedure:
5Cuttingunits
PreparingtheMachine
CAUTION
Ifyoudonotdisconnectthepowertothe
cuttingunits,someonecouldaccidentally
startthecuttingunit,causingseriousinjury
tohandsandfeet.
Alwaysseparatethepower-disconnect
connectorsbeforeworkingonthecutting
units(Figure43).
1.Unlatchtheseatbase(AofFigure4).
2.Tilttheseatandbaseopen(BofFigure4).
3.Supportitwiththeproprods(CofFigure4).
g419565
Figure4
4.Unplugthe48VDCsystembattery-disconnect
jumper(Figure5).
11

g419579
Figure5
1.48Vsystemconnector2.Batterydisconnectjumper
5.Ateachcuttingunitliftarm,removethesnapper
pinthatsecuresthecaptothepivotyoke,and
removethecap(Figure6).
Important:Retainthecapforlater
installation.
g003975
Figure6
1.Snapperpin2.Cap
PreparingtheCuttingUnits
1.Removethecuttingunitsfromthecartons.
2.Assembleandadjustasdescribedinthecutting
unitOperator'sManual.
3.Makesurethatthecounterweight(Figure7)is
installedattheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g027133
Figure7
1.Counterweight
4.Coatthecarrier-frameshaftwithcleangrease
(Figure8).
g375263
Figure8
1.Carrier-frameshaft
5.Repeatsteps1through4fortheothercutting
units.
12

PositioningtheTurfCompensating
Spring
CuttingUnits2and4
g378839
Figure9
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure10).
g375689
Figure10
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure11).
g375690
Figure11
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)that
securesthecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe,
andremovethecompensationspringfromthe
cuttingunit(Figure12).
Note:Donotremovetheangeserratednut
fromthecapscrew.
g375691
Figure12
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure
13)withtheangelocknut(3/8inch).
13

g375694
Figure13
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Aligntheholesintheturf-compensatorbracket
withtheholesinthecutting-unitframe(Figure
14).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g378789
Figure14
1.Turf-compensatorbracket3.Flangelocknut(3/8inch)
2.Carriagebolt(3/8x1-1/4
inches)
4.Inboard
6.Assembletheturf-compensatorbrackettothe
cutting-unitframewiththe2carriagebolts(3/8x
1-1/4inches)and2angelocknuts(3/8inch).
7.Torquethelocknutsandboltsto37to45N∙m
(27to33ft-lb).
8.Repeatsteps1through7fortheothercutting
unit.
InstallingtheFrontCuttingUnits
totheLiftArms
1.Slideacuttingunitundertheliftarm(Figure15).
g375274
Figure15
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethepivotyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivotyoke,andalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethecapandthecarrier-frameshaftto
thepivotyokewiththesnapperpin.
5.Lockthecutting-unitpivotforcuttinggrassona
hillside;refertoLockingtheCutting-UnitPivot
forCuttingGrassonaHillSide(page16).
InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orHigherHeightofCut
1.Slideacuttingunitundertheliftarm(Figure16).
14

g375252
Figure16
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethepivotyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivotyokeandalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethepivotarmshaftandcaptothecarrier
frameshaftwiththesnapperpin.
5.Lockthecutting-unitpivotforcuttinggrassona
hillside;refertoLockingtheCutting-UnitPivot
forCuttingGrassonaHillSide(page16).
6.Repeatsteps1and2fortheotherrearcutting
unit.
InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orLowerHeightofCut
1.Removethelynchpinandwashersecuringthe
pivotyoketotheliftarmandslidetheshaftout
oftheliftarm(Figure17).
g375236
Figure17
1.Lynchpin3.Liftarm(rearcuttingunit)
2.Pivotyoke4.Washer
2.Assemblethepivotyokeontothecarrierframe
shaft(Figure18).
g375237
Figure18
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
3.Assemblethecaptothepivotyoke,andalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethepivotyokeandcaptothecarrier
frameshaftwiththesnapperpin.
5.Lockthecutting-unitpivotforcuttinggrassona
hillside;refertoLockingtheCutting-UnitPivot
forCuttingGrassonaHillSide(page16).
6.Slideacuttingunitundertheliftarm(Figure19).
15

g375239
Figure19
1.Lynchpin3.Liftarm
2.Lift-armshaft4.Washer
7.Insertthepivotyokeintotheliftarm,andsecure
shafttothearmwiththelynchpinandwasher.
8.Repeatsteps1through7fortheotherrear
cuttingunit.
LockingtheCutting-UnitPivotfor
CuttingGrassonaHillSide
Lockthecutting-unitpivotstopreventthecuttingunits
fromrotatingdownhillwhencuttingacrossthefaceof
ahill.Usetheholeinthepivotyoke(Figure20)lock
thecuttingunit.Usetheslotforasteeringcuttingunit.
g375251
Figure20
1.Snapper-pinpositions3.Slot(pivotyoke)
2.Hole(pivotyoke)
InstallingtheCuttingUnitLift-Arm
Chains
Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure21).
Note:Usethenumberofchainlinksdescribedinthe
cuttingunitOperator'sManual.
g003948
Figure21
1.Lift-armchain3.Snapperpin
2.Chainbracket
AssemblingtheReelMotorstothe
CuttingUnits
1.Applyacoatofcleangreasetothesplinesofthe
reel-motorshaft.
2.ApplyacoatofoilthereelmotorO-ringand
installitontothemotorange.
3.Alignthemotortothecuttingunitsothatthe
motorangescleartheboltsclockwise(Figure
22).
Important:Makesurethatthereel-motor
cableisnottwisted,kinked,oratriskof
beingpinched.
16

g027140
Figure22
1.Reel-drivemotor2.Mountingbolt(2)
4.Rotatethemotorcounterclockwiseuntilthe
angesencirclethebolts.
5.Torquethemountingboltsto19to25N∙m(14
to18ft-lb).
6.Repeatsteps1through5attheothercutting
units.
4
MountingtheFinishingKits
Partsneededforthisprocedure:
1Finishingkit(soldseparately)
Procedure
Important:Toensurethattheelectricalcable
routingisappropriateandthecablesarenot
twisted,mountthemotorstothecuttingunits
beforemountingthenishingkits.
Usethefollowingdiagramtodeterminethe
positionsofcuttingunitsandreelmotors.
g316995
Figure23
1.Centerfrontcuttingunit4.Frontleftcuttingunit
2.Leftrearcuttingunit5.Frontrightcuttingunit
3.Rightrearcuttingunit6.Reelmotorlocation
1.Onthefrontleftcorneroftheframe(#4cutting
unitlocation),removetheextraangenuton
theboltsecuringthebulkheadbrackettothe
machine(Figure24).
2.Loosenthenutsonthenishingkithosetting,
insertthehoseintotheslotonthebulkhead
bracketandtightenthenuts.
Note:Whentighteningthenuts,useabackup
wrenchtopreventthehosefromtwistingor
kinking.
3.Inserttheconnectorplateontothe
bulkhead-mountingboltswiththeconnectors
positionedasshowninFigure24.
4.Securetheconnectorplateto1ofthemounting
boltswiththeangenutpreviouslyremoved.
5.Locatethewireharnessonthemachineand
plugthewireconnectorsintothewireconnectors
ofthenishingkit.
g316962
Figure24
Leftfrontcuttingunit(#4)
1.Extraangenut3.Bulkheadbracket
2.Connectorplate
17

6.Repeattheprocedureontheremaining4
bulkheadlocationsasshowninFigure25
throughFigure28.
Important:Theconnectorplatesare
positioneddifferentlyattheremaining
locationssothehosecanberoutedthrough
thebulkheadbracketandtothecuttingunit
withoutgettingtwistedorkinked.
g316994
Figure25
Leftrearcuttingunit(#2)
1.Bulkheadbracket3.Connectorplate
2.Extraangenut
g316976
Figure26
Centerfrontcuttingunit(#1)
(Undersideofmachineshown)
1.Connectorplate3.Bulkheadbracket
2.Extraangenut
g316996
Figure27
Rightfrontcuttingunitlocation(#5)
1.Bulkheadbracket3.Extraangenut
2.Connectorplate
g316998
Figure28
Rightrearcuttingunit(#3)
1.Extraangenut3.Connectorplate
2.Bulkheadbracket
18

5
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneveryouneedtotipthecuttingunittoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthe
backendofthebedbar-adjustingscrewsarenot
restingontheworksurface(Figure29).
g003985
Figure29
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure30).
g004144
Figure30
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
6
Installingthe48V
DisconnectJumperand
ClosingtheSeatBase
NoPartsRequired
Procedure
1.Applydielectricgreasetothecontactsurfaces
ofthebatterydisconnectjumper(Figure31).
19

g419579
Figure31
1.48Vsystemconnector2.Batterydisconnectjumper
2.Plugthebatterydisconnectjumperintothe48V
systemconnector.
3.Rotatetheseatandseatbaseclosed(Aof
Figure32).
4.Latchthebase(BofFigure32).
g419732
Figure32
7
InstallingtheCEHoodLock
Partsneededforthisprocedure:
1Hoodlock,seal,andjamnut
1Washer
Procedure
1.Unlatchandraisethehood.
2.Removetherubbergrommetfromtheholein
theleftsideofthehood(Figure33).
g027072
Figure33
1.Rubbergrommet
3.Ensurethatthesealisassembledtothehood
lock(Figure34).
20