Toro Reelmaster 5410-D User manual

FormNo.3455-813RevA
Reelmaster®5410-Dand5510-D
TractionUnit
ModelNo.03952—SerialNo.400000000andUp
ModelNo.03954—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3455-813*

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberplate(if
equipped)toaccesswarranty,parts,andother
productinformation.
g259591
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
1PreparingtheMachine....................................11
2AdjustingtheControl-ArmPosition..................11
3InstallingtheCuttingUnits...............................11
4UsingtheCutting-UnitKickstand....................18
5InstallingtheCEHoodLock...........................19
6ApplyingtheCEDecals.................................20
ProductOverview...................................................21
Controls...........................................................21
SeatControls................................................23
Specications..................................................25
Attachments/Accessories.................................25
BeforeOperation.................................................25
BeforeOperationSafety...................................25
PerformingDailyMaintenance..........................26
FillingtheFuelTank..........................................26
CheckingtheInterlockSwitches.......................27
UsingtheInfoCenterLCDDisplay....................28
UsingtheMenus...............................................29
ProtectedMenus..............................................31
CheckingtheHydrostaticBraking
Distance........................................................33
UnderstandingReverseSpeeds.......................33
UnderstandingDisplayedTraction
Speeds..........................................................33
DuringOperation.................................................33
DuringOperationSafety...................................33
UnderstandingtheOperatingCharacteristics
oftheMachine..............................................35
OperatingtheMachine.....................................35
UsingtheTractionPedal...................................35
UsingtheVirtualPedalStop(VPS)
Feature.........................................................36
OperatingtheCruiseControl............................36
UnderstandingtheAccelerationMode..............37
UnderstandingtheWarm-UpMode...................37
UnderstandingToroSmartPower™.................37
StartingtheEngine...........................................38
ShuttingOfftheEngine.....................................38
CuttingGrasswiththeMachine........................38
DieselParticulateFilterRegeneration...............38
AdjustingtheTurf-Compensation
Spring...........................................................51
AdjustingtheLift-ArmCounterbalance.............51
AdjustingtheLift-ArmTurnaround
Position.........................................................52
SettingtheReelSpeed.....................................53
UnderstandingtheDiagnosticLight..................54
OperatingTips.................................................54
AfterOperation....................................................55
AfterOperationSafety......................................55
IdentifyingtheTie-DownPoints........................55
HaulingtheMachine.........................................56
PushingorTowingtheMachine........................56
Maintenance...........................................................58
MaintenanceSafety..........................................58
RecommendedMaintenanceSchedule(s)...........58
DailyMaintenanceChecklist.............................60
Pre-MaintenanceProcedures..............................61
PreparingforMaintenance...............................61
OpeningtheHood............................................61
ClosingtheHood..............................................61
OpeningtheScreen..........................................61
ClosingtheScreen...........................................62
TiltingtheSeat..................................................62
LoweringtheSeat.............................................62
JackingPointLocations....................................62
Lubrication..........................................................63
GreasingtheBearingsandBushings................63
EngineMaintenance...........................................64
EngineSafety...................................................64
CheckingtheAirFilter.......................................64
ServicingtheAirCleaner..................................65
ResettingtheAirFilterServiceIndicator............66
ServicingtheEngineOil....................................66
FuelSystemMaintenance...................................68
FuelMaintenance.............................................68
StoringFuel......................................................68
ServicingtheFuel-WaterSeparator..................68
ServicingtheFuelFilter....................................69
DrainingtheFuelT ank......................................69
InspectingtheFuelLinesand
Connections..................................................70
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................70
CleaningtheFuel-PickupTubeScreen.............70
PrimingtheFuelSystem...................................73
ElectricalSystemMaintenance...........................73
ElectricalSystemSafety...................................73
Disconnectingthe12VBattery.........................73
Connectingthe12VBattery.............................74
Chargingthe12VBattery.................................74
Servicingthe12VBattery.................................74
Replacinga12VFuse-BlockFuse...................75
ReplacingtheTECFuse...................................75
ReplacingtheECUFuse..................................76
DriveSystemMaintenance..................................77
CheckingtheTireAirPressure..........................77
CheckingtheT orqueoftheWheel
Nuts..............................................................77
CheckingtheRear-WheelAlignment................77
AdjustingtheRearWheelT oe-in.......................77
CoolingSystemMaintenance..............................78
CoolingSystemSafety.....................................78
CoolantSpecication........................................78
CheckingtheCoolantLevel..............................79
RemovingDebrisfromtheCooling
System..........................................................79
BeltMaintenance................................................81
ServicingtheAlternatorBelt.............................81
HydraulicSystemMaintenance...........................81
3

HydraulicSystemSafety...................................81
HydraulicFluidSpecications...........................81
CheckingtheHydraulic-FluidLevel...................82
CheckingtheHydraulicLinesand
Hoses............................................................82
HydraulicFluidCapacity...................................82
ChangingtheHydraulicFluid............................82
ReplacingtheHydraulicFilters.........................83
CuttingUnitMaintenance.....................................85
BladeSafety.....................................................85
CheckingtheReel-to-BedknifeContact............85
BacklappingtheCuttingUnits...........................85
ChassisMaintenance...........................................87
InspectingtheSeatBelt....................................87
ExtendedMaintenance........................................87
ChassisandEngine..........................................87
Cleaning..............................................................88
WashingtheMachine.......................................88
Storage...................................................................88
StorageSafety..................................................88
PreparingtheTractionUnit...............................88
PreparingtheEngine........................................89
StoringtheBattery............................................89
Safety
Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard;recycle
decal93-6696
93-6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fan;entanglementhazard,
belt—stayawayfrommovingparts.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
5

decal120-4158
120-4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
decal133-8062
133-8062
decal136-3702
136-3702
1.Warning—Readthe
Operator’sManual;wear
aseatbelt;donotremove
therollbar.
2.Warning—Donotmodify
therollbar.
decal136-2159
136-2159
1.Moveseatdown3.Rotateseat
2.Slideseatforward
decal137-8127
137-8127
1.Attention—donotspraywithhigh-pressurewater.
decal145-2519
145-2519
1.TECpowerrelay5.Air-rideseat
2.Electricalpowerrelay6.Electricalpower
3.ReadtheOperator's
Manualforfuse
information.
7.Headlights
4.Keyswitch8.USBpowerpoint
6

decal145-2483
145-2483
1.Parkingbrake5.PTO—Disengage
2.Cruisecontrol6.PTO—Engage
3.Lowerthecuttingunits.7.ReadtheOperator’s
Manual.
4.Raisethecuttingunits.
7

decal133-2930
133-2930
1.Warning—donotoperatethismachineunlessyouaretrained.4.Tippinghazard—driveslowlywhenturning;donotturnsharply
whiletravelingfast;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersoutoftheoperating
area.
6.Warning—readtheOperator'sManual;donottowthe
machine.
CEMachines
decal133-2931
133-2931
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—donotdriveacrossordownslopesgreater
than15°;onlydriveonslopeswiththecuttingunitslowered;
alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersaway.6.Warning—readtheOperator'sManual;donottowthe
machine.
8

decal145-2573
145-2573
1.Checkevery8hours.8.Battery15.Fuel/Waterseparator
2.Brakefunctions9.Radiatorscreen16.Fluids
3.Hydraulicuid10.Engineoil17.Capacity
4.Tirepressure11.Engineoillevel18.Fluidinterval(hours)
5.Engineairlter12.Fuel19.Filterinterval(hours)
6.Fanbelt13.ReadtheOperator’sManualfor
lubricationinformation.
20.Fuses
7.Enginecoolant14.ReadtheOperator’sManual.
9

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Adjustthecontrol-armposition.
Rightfronthoseguide1
3Leftfronthoseguide1Installthecuttingunits.
4Cutting-unitkickstand1Installthecutting-unitkickstand.
Hoodlock,seal,andjamnut1
5Washer1InstalltheCEhoodlock.
CEdecal1
Productionyeardecal1
6Warningdecal1
ApplytheCEdecals.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
Engineowner’smanual1Readthemanualbeforeoperatingtheengine.
Cuttingperformancepaper1Adjustthecutting-unitbedknifetoreel.
Shim1Adjustthecutting-unitbedknifetoreel.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
10

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,lowerthe
cuttingunits,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwaitfor
allmovingpartstostop.
3.Checkthetireairpressurebeforeuse;referto
CheckingtheTireAirPressure(page77).
Note:Thetiresareoverinatedforshipping.
Adjustthetireairpressurebeforeoperatingthe
machine.
4.Checkthehydraulic-uidlevel;refertoChecking
theHydraulic-FluidLevel(page82).
5.Greasethemachine;refertoGreasingthe
BearingsandBushings(page63).
Important:Failuretoproperlygreasethe
machinewillresultinprematurefailureof
criticalparts.
6.Openthehoodandcheckthecoolantlevel;refer
toCheckingtheCoolantLevel(page79).
7.Checktheleveloftheengine-oillevel,andclose
andlatchthehood;refertoCheckingtheLevel
oftheEngineOil(page66).
Note:Theengineshipswithoilinthe
crankcase;however,checktheoillevelbefore
andaftertheengineisrststarted.
2
AdjustingtheControl-Arm
Position
NoPartsRequired
Procedure
Youcanadjustthecontrol-armpositionyourcomfort.
1.Loosenthe2boltssecuringthecontrolarmto
theretainingbracket(Figure3).
g004152
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredposition
andtightenthe2bolts.
3
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Rightfronthoseguide
1Leftfronthoseguide
PreparingtheMachine
1.Removethereelmotorsfromtheshipping
brackets.
2.Removeanddiscardtheshippingbrackets.
3.Ateachcuttingunitliftarm,removethesnapper
pinthatsecuresthecaptotheliftarmpivot
yoke,andremovethecap(Figure4).
11

g003975
Figure4
1.Snapperpin2.Cap
PreparingtheCuttingUnits
1.Removethecuttingunitsfromthecartons.
2.Assembleandadjustasdescribedinthecutting
unitOperator'sManual.
3.Makesurethatthecounterweight(Figure5)is
installedattheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g003320
Figure5
1.Counterweight
PositioningtheTurfCompensating
SpringandInstallingtheHose
Guide
CuttingUnits4
g375671
Figure6
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure7).
g375689
Figure7
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure8).
12

g375690
Figure8
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)that
securesthecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe,
andremovethecompensationspringfromthe
cuttingunit(Figure9).
Note:Donotremovetheangeserratednut
fromthecapscrew.
g375691
Figure9
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure
10)withtheangelocknut(3/8inch).
g375694
Figure10
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Alignthestudsofthelefthoseguidewith
theholesinthecutting-unitframeandthe
turf-compensatorbracket(Figure11).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g375687
Figure11
1.Turf-compensatorbracket3.Stud(hoseguide)
2.Flangelocknut(3/8inch)4.Inboard
6.Assemblethehoseguideandturf-compensator
brackettothecutting-unitframewiththe2ange
locknuts(3/8inch).
7.Torquethelocknutsandboltsto37to45N∙m
(27to33ft-lb).
13

InstallingtheHoseGuide
CuttingUnits5
g375672
Figure12
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure12).
g375689
Figure13
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure14).
g375690
Figure14
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Alignthestudsoftherighthoseguidewith
theholesinthecutting-unitframeandthe
turf-compensatorbracket(Figure15).
Note:Ensurethatthesupportloopofthe
hoseguidealignstowardthecenterlineofthe
machine.
g375688
Figure15
1.Stud(hoseguide)3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket4.Inboard
4.Assemblethehoseguideandturf-compensator
brackettothecutting-unitframewiththe2ange
locknuts(3/8inch).
5.Torquethelocknutsto37to45N∙m(27to33
ft-lb).
14

PositioningtheTurfCompensating
Spring
CuttingUnit2
g379514
Figure16
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure17).
g375689
Figure17
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure18).
g375690
Figure18
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)that
securesthecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe,
andremovethecompensationspringfromthe
cuttingunit(Figure19).
Note:Donotremovetheangeserratednut
fromthecapscrew.
g375691
Figure19
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure
20)withtheangelocknut(3/8inch).
15

g375694
Figure20
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Aligntheholesintheturf-compensatorbracket
withtheholesinthecutting-unitframe(Figure
21).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g378789
Figure21
1.Turf-compensatorbracket3.Flangelocknut(3/8inch)
2.Carriagebolt(3/8x1-1/4
inches)
4.Inboard
6.Assembletheturf-compensatorbrackettothe
cutting-unitframewiththe2carriagebolts(3/8x
1-1/4inches)and2angelocknuts(3/8inch).
7.Torquethelocknutsandboltsto37to45N∙m
(27to33ft-lb).
InstallingtheKickstand
Foreachcuttingunit,securethekickstandtothe
chainbracketwiththesnapperpin(Figure22).
g004144
Figure22
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
InstallingtheFrontCuttingUnits
totheLiftArms
1.Slideacuttingunitundertheliftarm(Figure23).
g375274
Figure23
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethepivotyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivotyoke,andalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethecapandthecarrier-frameshaftto
thepivotyokewiththesnapperpin.
16

5.Lockthecutting-unitpivotforcuttinggrassona
hillside;refertoLockingtheCutting-UnitPivot
forCuttingGrassonaHillSide(page18).
InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orHigherHeightofCut
1.Slideacuttingunitundertheliftarm(Figure24).
g375252
Figure24
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethepivotyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivotyokeandalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethepivotarmshaftandcaptothecarrier
frameshaftwiththesnapperpin.
5.Lockthecutting-unitpivotforcuttinggrassona
hillside;refertoLockingtheCutting-UnitPivot
forCuttingGrassonaHillSide(page18).
6.Repeatsteps1and2fortheotherrearcutting
unit.
InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orLowerHeightofCut
1.Removethelynchpinandwashersecuringthe
pivotyoketotheliftarmandslidetheshaftout
oftheliftarm(Figure25).
g375236
Figure25
1.Lynchpin3.Liftarm(rearcuttingunit)
2.Pivotyoke4.Washer
2.Assemblethepivotyokeontothecarrierframe
shaft(Figure26).
g375237
Figure26
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
3.Assemblethecaptothepivotyoke,andalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethepivotyokeandcaptothecarrier
frameshaftwiththesnapperpin.
5.Lockthecutting-unitpivotforcuttinggrassona
hillside;refertoLockingtheCutting-UnitPivot
forCuttingGrassonaHillSide(page18).
6.Slideacuttingunitundertheliftarm(Figure27).
17

g375239
Figure27
1.Lynchpin3.Liftarm
2.Lift-armshaft4.Washer
7.Insertthepivotyokeintotheliftarm,andsecure
shafttothearmwiththelynchpinandwasher.
8.Repeatsteps1through7fortheotherrear
cuttingunit.
LockingtheCutting-UnitPivotfor
CuttingGrassonaHillSide
Lockthecutting-unitpivotstopreventthecuttingunits
fromrotatingdownhillwhencuttingacrossthefaceof
ahill.Usetheholeinthepivotyoke(Figure28)lock
thecuttingunit.Usetheslotforasteeringcuttingunit.
g375251
Figure28
1.Snapper-pinpositions3.Slot(pivotyoke)
2.Hole(pivotyoke)
InstallingtheCuttingUnitLift-Arm
Chains
Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure29).
Note:Usethenumberofchainlinksdescribedinthe
cuttingunitOperator'sManual.
g003948
Figure29
1.Lift-armchain3.Snapperpin
2.Chainbracket
InstallingtheReelMotors
1.Coatthesplineshaftofthereelmotorwithclean
grease.
2.OilthereelmotorO-ringandinstallitontothe
motorange.
3.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthebolts(Figure30).
g004127
Figure30
1.Reel-drivemotor2.Mountingbolts
4.Rotatethemotorcounterclockwiseuntilthe
angesencirclethebolts,andthentightenthe
bolts.
Important:Makesurethatthereelmotor
hosesarenottwisted,kinked,oratriskof
beingpinched.
5.Torquethemountingboltsto(27to33ft-lb).
18

4
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneveryouneedtotipthecuttingunittoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthe
backendofthebedbar-adjustingscrewsarenot
restingontheworksurface(Figure31).
g003985
Figure31
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure32).
g004144
Figure32
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
5
InstallingtheCEHoodLock
Partsneededforthisprocedure:
1Hoodlock,seal,andjamnut
1Washer
Procedure
1.Unlatchandraisethehood.
2.Removetherubbergrommetfromtheholein
theleftsideofthehood(Figure33).
19

g027072
Figure33
1.Rubbergrommet
3.Ensurethatthesealisassembledtothehood
lock(Figure34).
g375326
Figure34
1.Hoodlatch3.Seal
2.Nut4.Washer
4.Removethenutfromthelock.
5.Outsidethehood,insertthehookendofthe
latchthroughtheholeinthehood.
Note:Thesealisalignedtotheoutsideofthe
hood.
6.Insidethehood,Securethelocktothehood
withthewasherandnut.
7.Closethehood,andusetheenclosedhood-latch
keytocheckthatthehookofthelockengages
theframecatchwhenlocked.
6
ApplyingtheCEDecals
Partsneededforthisprocedure:
1CEdecal
1Productionyeardecal
1Warningdecal
ApplyingtheCEDecal
1.Userubbingalcoholandacleanragtoclean
theareaofthehoodnexttothehoodlock,and
allowthehoodtodry.(Figure35).
g419590
Figure35
1.CEdecal2.Hoodlock
2.RemovethebackingfromtheCEdecal.
3.Applythedecaltothehood.
ApplyingtheYearofProduction
Decal
1.Userubbingalcoholandacleanragtocleanthe
oorbracketareanexttotheserialplate,and
allowthebrackettodry(Figure36).
20