Toro TITAN ZX 4800 User manual

FormNo.3438-269RevA
Titan®ZX4800,ZX5400,orZX6000
RidingMower
ModelNo.75301—SerialNo.400000000andUp
ModelNo.75301TA—SerialNo.400000000andUp
ModelNo.75302—SerialNo.400000000andUp
ModelNo.75303—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3438-269*A

GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Gotowww.Toro.comtoviewspecicationsonyour
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyhomeownersinresidentialapplications.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawns.Usingthisproductforpurposesotherthan
itsintendedusecouldprovedangeroustoyouand
bystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g297254
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin
thismanualandonthemachinetoidentifyimportant
safetymessagesthatyoumustfollowtoavoid
accidents.Thissymbolwillappearwiththeword
Danger,Warning,orCaution.
•Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath
orseriousinjury.
•Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
•Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror
moderateinjury.
sa-black
Figure2
1.Safety-alertsymbol
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................10
Controls............................................................11
Specications..................................................12
BeforeOperation.................................................12
BeforeOperationSafety...................................12
AddingFuel......................................................13
PerformingDailyMaintenance..........................14
BreakinginaNewMachine..............................14
UsingtheSafety-InterlockSystem....................14
PositioningtheSeat..........................................15
AdjustingtheMotion-ControlLevers.................15
DuringOperation.................................................16
DuringOperationSafety...................................16
OperatingtheParkingBrake.............................18
EngagingtheBlade-ControlSwitch
(PTO)............................................................18
DisengagingtheBlade-ControlSwitch
(PTO)............................................................18
OperatingtheThrottle.......................................19
OperatingtheChoke.........................................19
OperatingtheKeySwitch.................................19
StartingtheEngine...........................................20
ShuttingOfftheEngine.....................................20
UsingtheMotion-ControlLevers.......................20
DrivingtheMachine..........................................21
UsingtheSideDischarge.................................22
AdjustingtheHeightofCut...............................22
AdjustingtheAnti-ScalpRollers........................23
OperatingTips.................................................23
AfterOperation....................................................24
AfterOperationSafety......................................24
PushingtheMachinebyHand..........................24
TransportingtheMachine.................................25
Maintenance...........................................................27
MaintenanceSafety..........................................27
RecommendedMaintenanceSchedule(s)...........28
EngineMaintenance...........................................29
EngineSafety...................................................29
ServicingtheAirCleaner..................................29
ServicingtheEngineOil....................................30
ServicingtheSparkPlug...................................32
CleaningtheCoolingSystem............................33
FuelSystemMaintenance...................................33
ReplacingtheIn-LineFuelFilter.......................33
ElectricalSystemMaintenance...........................34
ElectricalSystemSafety...................................34
ServicingtheBattery.........................................34
ServicingtheFuses..........................................36
DriveSystemMaintenance..................................36
CheckingtheTirePressure...............................36
BeltMaintenance................................................37
InspectingtheBelts..........................................37
3

ReplacingtheMowerBelt.................................37
MowerMaintenance.............................................38
BladeSafety.....................................................38
ServicingtheCuttingBlades.............................38
LevelingtheMowerDeck..................................41
RemovingtheMowerDeck...............................43
InstallingtheMowerDeck.................................43
ReplacingtheGrassDeector..........................44
Cleaning..............................................................45
DisposingofWaste...........................................45
Storage...................................................................45
StorageSafety..................................................45
CleaningandStorage.......................................45
StoringtheBattery............................................46
Troubleshooting......................................................47
Schematics.............................................................49
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIstandardB71.1-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Keepbystandersandchildrenaway.
•Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople
whoareresponsible,trained,familiarwiththe
instructions,andphysicallycapabletooperateor
servicethemachine.
•Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15°.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards,
safetyswitches,andothersafetyprotective
devicesinplaceandfunctioningproperly.
•Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operator’sposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.
4

SlopeIndicator
g011841
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal117-1194
117-1194
1.Beltrouting
2.Engine
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
6

decal130-0731
130-0731
1.Warning—thrownobject
hazard;keepthedeector
shieldinplace.
2.Cuttinghazardofhandor
foot,mowerblade—keep
awayfrommovingparts.
decal130-0765
130-0765
1.ReadtheOperator's
Manual.
3.Removethekeybefore
performingmaintenance.
2.Height-of-cutselection
decal131-1097
131-1097
1.Oildrain
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal136-4243
136-4243
1.Fast4.Reverse
2.Slow5.Parkingbrakedisengaged
3.Neutral6.Parkingbrakeengaged
decal136-4244
136-4244
1.Fast3.Neutral
2.Slow4.Reverse
7

decal136-5596
136-5596
1.Checkthetirepressure
every25operatinghours.
4.Checkthetirepressure
every25operatinghours.
2.Engineoil5.ReadtheOperator's
Manualbeforeperforming
maintenance.
3.Checkthetirepressure
every25operatinghours.
decal138-2456
138-2456
1.ReadtheOperator’s
Manual.
3.Donotoverllthefuel
tank.
2.Parkthemachineona
levelsurfacewhenlling
thefueltank.
decal139-3550
139-3550
1.Heightofcut
decal139-7473
139-7473
1.Fast4.PTO—disengage
2.Slow5.PTO—engage
3.Choke
8

decal140-3451
140-3451
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readtheOperator’sManual.5.Tippinghazard—donotusethemachineneardrop-offsoron
slopesgreaterthan15°;operateacrossslopeslessthan15°.
2.Warning—readtheOperator’sManualbeforeperforming
maintenance;movethetractioncontrolstotheParkposition,
removethekey,anddisconnectthesparkplugwire.
6.Cuttingdismembermenthazardofhand,mowerblade;
entanglementhazardofhand,belt—stayawayfrommoving
parts;keepallguardsandshieldsinplace.
3.Runoverhazard—donotcarrypassengers;lookbehindyou
whenmovinginreverse.
7.Tippinghazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptheramp(inreverse)and
driveforwardofftheramp.
4.Thrownobjecthazard—keepbystandersaway;pickupdebris
beforemowing;keepthedeectorinplace.
9

ProductOverview
g297253
Figure5
1.Deck-liftpedal4.Controls7.Mowerdeck10.Parking-brakelever
2.Height-of-cutpin5.Engine8.Anti-scalproller
3.Motion-controllever6.Fuelcap9.Casterwheel
10