Toro RP-1200D User manual

FormNo.3383-608RevA
RP-1200DandRP-1400D
ReversiblePlateCompactor
ModelNo.68074—SerialNo.313000001andUp
ModelNo.68075—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3383-608*A

Introduction
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................7
CheckingtheEngine-OilLevel..................................7
CheckingtheEccentric-OilLevel..............................7
ProductOverview..........................................................7
Controls................................................................8
Specications.........................................................8
Operation.....................................................................8
CheckingtheEngine-OilLevel..................................8
CheckingtheWaterTrap..........................................9
CleaningDebrisfromtheMachine.............................9
AddingFuel...........................................................10
StartingandStoppingtheEngine..............................11
OperatingtheCompactor........................................12
TransportingtheMachine........................................12
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
ServicingtheAirCleaner.........................................13
ReplacingtheFuelFilter..........................................14
ServicingtheEngineOil..........................................15
ServicingtheEccentricOil......................................16
ServicingtheBattery(Model68075only)...................17
ServicingtheBelt...................................................18
Storage........................................................................19
Troubleshooting...........................................................20
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
means Caution , W ar ning ,or Danger —personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,and
odorless,deadlypoisonthatcankillyou
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminetheproperandsafe
actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
3

–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Donotoperateinstandingwater.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Keeppetsandbystandersaway.
•Keepfeetclearoftheplatecompactor.
•Earprotectionisrequiredwhenoperatingthisequipment.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Forfootprotection,wearsteeltoeshoesortoepads.
•Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperty.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Neverleavethemachinerunningunattended.Always
setthethrottletoslow,stoptheengine,andwaitforall
movingpartstostopbeforeleaving.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Beforecompactingsoil,havetheareamarkedfor
undergroundutilities.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
MaintenanceandStorage
•Parkthemachineonalevelsurface,setthethrottleto
slow,andstoptheengine.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
•Cleandebrisfromthedrives,mufers,andenginetohelp
preventres.Cleanupfuelandoilspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Keepthemachinefreefromthebuild-upofmud,rocks,
orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllafuelcontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
117–2718
125–8207
1.Engineoil
93–9084
1.Liftpoint
125–8206
1.Caution3.ReadtheOperator’s
Manualforinformationon
liftingthemachine.
2.Donotliftthecompactor
bythehandle.
125–8205
1.Pushthehandleforward
tomovethecompactor
forward.
2.Pullthehandlebackward
tomovethecompactor
backward.
5

125–8182
1.Slow3.Fast
2.Variablespeedcontrol
125–4963
1.Warning—keephandsawayfromhotsurfaces
125–4943
1.Warning—readtheOperator’sManual.4.Chokinghazard—donotoperatethemachineindoors.
2.Warning—wearhearingprotection.5.Explosionhazard—stoptheengineandextinguishallames
beforerefuelingthemachine.
3.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.
6

Setup
CheckingtheEngine-OilLevel
Themachinecomesfromthefactorywithoilintheengine
crankcase;however,itmaybenecessarytoaddoil.Referto
CheckingtheEngine-OilLevel(page8).Addonlyenoughoil
toraisetheleveltotheFullmarkonthedipstick.
CheckingtheEccentric-Oil
Level
Themachinecomesfromthefactorywitheccentricoilinthe
eccentrichousing;however,itmaybenecessarytoaddoil.
RefertoCheckingtheEccentric-OilLevel(page16).Add
onlyenoughoilsothattheoillevelisushwiththeoilplug
onthesideoftheeccentrichousing.
ProductOverview
Figure3
1.Travel-controllever4.Cover
2.Throttlecontrol5.Recoil-starthandle
3.Liftpoint
7

Controls
Figure4
1.Airlter5.Engineindicatorlights
(Model68075only)
2.Fueltank6.Dipstick
3.Recoil-starthandle7.Startswitch(Model68075
only)
4.Engine-shutoffswitch
Specications
ModelnumberRP-1200DRP-1400D
Length142cm(55.9
inches)
150cm(59inches)
Width60cm(23.6inches)75cm(29.5inches)
Height(handle
lowered)
106cm(41.5
inches)
104cm(40.9
inches)
Height(handle
raised)
115cm(45.3
inches)
113cm(44.5
inches)
Weight350kg(771.6lb)440kg(970lb)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Oiltype:APICD,CE,CF,CF-4,CG-4orhigher
Refertothetablebelowtodeterminethecorrectoilviscosity
fortheambientairtemperatureinwhichthemachineis
operated:
Figure5
1.Pull-starttemperature
range
2.Electric-starttemperature
range
1.Stopthemachineonalevelsurface.
2.Setthethrottletoslow,presstheredbuttonforthe
engine-shutoffswitch,andwaitforallmovingparts
tostop.
3.Cleanaroundthedipstick(Figure6)sothatdirtcannot
fallintothellerholeanddamagetheengine.
8

Figure6
1.Minimumoillevel2.Maximumoillevel
4.Unscrewthedipstickandwipetheendclean(Figure6).
5.Screwthedipstickfullyontothellertube(Figure6).
6.Unscrewthedipstickagainandlookattheend.Ifthe
engineoillevelislow,slowlypouronlyenoughofthe
speciedoilintothellertubetoraisetheleveltothe
Fullmarkonthedipstick.
Important:Donotoverllthecrankcasewith
engineoilandruntheengine;enginedamage
mayresult.
CheckingtheWaterTrap
ServiceInterval:Beforeeachuseordaily
1.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
2.Loosenthewater-trapbolt3to4rotations(Figure7).
1
G024105
Figure7
1.Water-trapbolt
3.Useatransparentcontainertocatchthedripsfrom
thebolt.
Note:Becausewaterisdenserthandieselfuel,any
waterthatispresentwillemergerst.
4.Assoonasdieselfuelemerges,tightenthewater-trap
bolt.
5.Disposeofthewaterandthefuelaccordingto
environmentalregulations.
CleaningDebrisfromthe
Machine
ServiceInterval:Beforeeachuseordaily
1.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
WARNING
Contactwithhotpartsonthemachinecan
causesevereburns.
Waitforallpartstocoolbeforetouchingthe
machine.
2.Brushdirtanddebrisawayfromtheair-cleanerhousing
andengineopenings.
3.Checkthesprinklertubeandremoveanydirtordebris.
9

AddingFuel
•Theenginerunsonclean,freshultra-lowsulfurdiesel
fuelwithaminimumcetaneratingof40.
•Purchasefuelinquantitiesthatcanbeusedwithin30days
toensurefuelfreshness.
•Usesummergradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergradedieselfuel(No.
1-D)or(No.1-D/2-Dblend)below-7°C(20°F).
•Nevermixkerosene,usedengineoil,orresidualfuels
withthedieselfuel.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinter.
•Fueladditivesarenotrecommended.Somefueladditives
maycausepoorengineperformance.
DANGER
Incertainconditions,dieselfuelisextremely
ammableandhighlyexplosive.Areorexplosion
fromdieselcanburnyouandothersandcan
damageproperty.
•Onlyllthefueltankwithdieselfuel.Fillingthe
fueltankwithgasolinemayresultinare.
•Fillthefueltankandstorefuelina
well-ventilatedarea.
•Neverrefuelthefueltankwithenginerunning.
•Donotllthefueltankcompletelyfull.Addfuel
untilitisatthesamelevelastheredring.This
emptyspaceinthetankallowsfueltoexpand.
•Neversmokewhenhandlingdiesel,andstay
awayfromanopenameorwheredieselmay
beignitedbyaspark.
•Storedieselinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuymore
thana30-daysupplyofdiesel.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
WARNING
Dieselisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleanddieseltankor
conditioneropening.
•Keepdieselawayfromeyesandskin.
DieselFuelSpecications
Important:Donotmixoilwithdiesel.
Useultra-lowsulfurdieselfuelthatcomplieswiththe
followingspecication.Thetablelists7worldwide
specicationsfordieselfuels.
DieselFuelSpecicationsLocation
No.2–D,No.1–D,ASTM
D975–94
U.S.A.
EN590:96EuropeanUnion
ISO8217DMXInternational
BS2869–A1orA2UnitedKingdom
JISK2204GradeNo.2Japan
KSM-2610Korea
GB252China
FillingtheFuelTank
Note:Beforestartingforthersttimeorifthefuelsystem
isempty,llthefueltankfullywithdieselfuel.Thiscauses
thefuelsystemtobebledautomatically.
Automaticbleedingiscompletedafterawaitingperiodof1
to2minutes.Theengineisreadytostart.
1.Parkthemachineonalevelsurface,stoptheengine,
andallowtheenginetocool.
2.Liftthecover(Figure8).
Figure8
1.Coverhandle
3.Cleanaroundthefueltankcapandremoveit(Figure9).
10

Figure9
1.Fuelcap3.Redring
2.Inletfuelscreen
4.Adddieseltothefueltank.(Figure10).
Important:Donotoverllthefueltank.
Figure10
5.Installthefuel-tankcapsecurely(Figure9).
6.Wipeupanydieselfuelthatmayhavespilled.
7.Lowerthecover.
StartingandStoppingthe
Engine
StartingtheEngine
Model68074:
1.SetthethrottletotheSlowposition(Figure11).
Figure11
1.Throttlecontrol(slow
position)
2.Throttlecontrol(fast
position)
2.Slowlypulltherecoil-starthandleuntilyouencountera
slightresistance(Figure12).
Figure12
3.Lettheroperunbackinrecoilstarter.
4.Holdtherecoil-starthandlewithbothhands.
5.Pullthestartingropeevenlyandwithincreasingspeed
untiltheenginestarts.
Note:Donotsharplypulltherecoil-starthandle.
6.Movethethrottlelevertothefastposition(Figure11).
Note:Thecompactorwillbeginvibratingwhenthe
throttleissettofastthrottle.
Model68075:
1.Setthethrottletotheslowposition(Figure11).
2.Insertthekeyintothestarterswitchandrotateit
clockwisetostarttheengine(Figure13).
Note:Releasethekeyoncetheenginebeginstorun.
11

Figure13
1.Engine-runlight4.Engine-temperaturelight
2.Battery-chargelight5.Engine-preheatlight
3.Oil-pressure-warninglight6.Key
3.MovethethrottlelevertotheFastposition(Figure11).
Note:Thecompactorwillbeginvibratingwhenthe
throttleissettofastthrottle.
StoppingtheEngine
1.Movethethrottle-controllevertotheSlowposition
(Figure11).
2.Pushtheredbuttonoftheengine-shutoffswitchfor3
secondstostoptheengine(Figure14).
Figure14
1.Redbutton
3.Model68075only:Rotatethekeycounterclockwiseto
theOffposition(allindicatorlampswillturnoff)and
removekeyfromthestarterswitch(Figure13).
Note:Whenthemachineisnotrunning,turnthe
startingkeytoOffpositionorelsethebatterymay
becomefullydischarged.
OperatingtheCompactor
ControllingtheDirectionofTravel
•Movethetravel-controlhandleforwardtodrivethe
machineforward(Figure15).
Figure15
1.Travel-controlhandle
(forwardtravelposition)
2.Travel-controlhandle
(backwardtravelposition)
•Pullthetraveltravel-controlhandlebackwardtodrivethe
machinebackward(Figure15).
TransportingtheMachine
Liftingequipmentcapacity:440kg(970lb)
Usetherollcageliftpointtoliftandtransportthemachine
withstrapsoracrane(Figure16).
g021448
1
Figure16
1.Rollcageliftpoint
12

Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst25hours•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Checkthewatertrap.
•Cleandebrisfromtheair-cleanerhousing.
•Inspecttheaircleanerelement.
Every50hours•Cleantheairlterelement.Cleanitmorefrequentlyindustyoperatingconditions.
Every100hours•Changetheengineoil.
•Checkthebatterycableconnections.
Every300hours
•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindustyoperating
conditions.
•Changetheeccentricoil.
Every500hours•Replacethefuellter.
•Adjustthebelt.
Every1,000hours•Cleantheoillter.
Monthly•Checktheeccentric-oillevel.
Yearly•Changetheeccentricoil.
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Inspecttheair
cleanerelement.
Every50hours—Cleantheairlterelement.Cleanit
morefrequentlyindustyoperatingconditions.
Every300hours/Yearly(whichevercomes
rst)—Replacethepaperair-cleanerelement.Replace
itmorefrequentlyindustyoperatingconditions.
Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagewilloccur.
1.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
2.Unscrewtheplasticwingnutandremovethecover
(Figure17).
Figure17
1.Wingnut
3.Unscrewthenutandremovethepaperelement(Figure
18).
13

Figure18
1.Knurlednut2.Air-ltercartridge
4.Inspectthepaperelement,andreplaceair-lter
cartridgeiftheelementisdamagedorexcessivelydirty.
Note:Nevertrytobrushdirtoffthepaperelement;
brushingforcesthedirtintothebers.
5.Wipedirtfromthebaseandthecoverwithamoistrag.
6.Installtheaircleanercartridge,ensurethatitisproperly
positioned,andsecureitwiththeknurlednut(Figure
18).
7.Securelyinstallthecoverwiththewingnut(Figure17).
ReplacingtheFuelFilter
ServiceInterval:Every500hours
Note:Theenginehasadual-ltersystem.Replaceonlythe
externallter.
1.Stoptheengine,removethekey,andwaitforthe
enginetocooldown.
2.Removethefuel-tankcap.
3.Pullthefuellteroutofthefueltank(Figure19).
Note:Thelteristetheredtothefuel-tankcap.
1
G024104
2
Figure19
1.Fuel-tankcap2.Fuellter
4.Pullthelteroffthefuelhose.
5.Installanewlterintothefuelhose.
6.Placethelterintothefueltank,andinstallthe
fuel-tankcap.
14

ServicingtheEngineOil
CrankcaseCapacity:RP-1200D–1.1liter(37oz)
CrankcaseCapacity:RP-1400D–1.5liter(50.7oz)
Oiltype:APICD,CE,CF,CF-4,CG-4orhigher
Refertothetablebelowtodeterminethecorrectoilviscosity
fortheambientairtemperatureinwhichthemachineis
operated:
Figure20
1.Pull-starttemperature
range
2.Electric-starttemperature
range
ChangingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours
WARNING
Oilmaybehotaftertheenginehasbeenrun,and
contactwithhotoilcancauseseverepersonalinjury.
Avoidcontactingthehotengineoilwhenyoudrain
it.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Placeadrainpanunderthedrainplug(Figure21).
Figure21
1.Drainplug
3.Removethedrainplug(Figure21).
Note:Youmayhavetotipthecompactorbackward
todraintheoil.
4.Whentheoilhasdrainedcompletely,replacetheplug.
Note:Disposeoftheusedoilatacertiedrecycling
center.
5.Removethedipstick(Figure6)andslowlypourthe
speciedquantityandtypeofoilintothellerhole.
6.Insertthedipstickandchecktheengineoillevel;refer
toCheckingtheEngine-OilLevel(page8).
7.Replaceandsecurethedipstick.
8.Wipeupanyspilledoil.
15

CleaningtheOilFilter
ServiceInterval:Every1,000hours
1.Draintheengineoil;refertoChangingtheEngineOil
(page15).
2.Loosenthesocket-hexboltapproximately5turns
counterclockwise(Figure22).
Figure22
1.Tensionspring4.Oillter
2.Filterhousing5.Airgun(compressedair)
3.Socket-hexbolt
3.Pulltheoillteroutofthelterhousing(Figure22).
4.Blowouttheoillterwithcompressedairfromthe
insidetotheoutside(Figure22).
5.Checkthegasketontheoillterfordamage.
Note:Ifthegasketisdamaged,replaceitbefore
installingtheoillter.
6.Inserttheoillterintothelterhousing(Figure22).
Note:Ensurethatthelterisfullyseatedinthe
housing.
7.Beforetighteningthescrew ,ensurethatthetension
springrestagainsttheoillteratbothends(Figure22).
8.Tightenthesocket-hexbolt(Figure22).
9.Addoiltotheengine;refertoChangingtheEngine
Oil(page15).
ServicingtheEccentricOil
Oilcapacity:0.5liter(6.9oz)
OilType:Detergentoil(APIserviceSJorhigher)
Oilviscosity:15W-40
CheckingtheEccentric-OilLevel
ServiceInterval:Monthly
1.Movethemachinetoalevelsurface.
2.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
3.Placeragsbelowtheoilplugattherightsideofthe
eccentrichousing(Figure23).
Figure23
1.Oilplug
4.Removetheoilplug(Figure23).
5.Verifythattheeccentricoilislevelwiththebolthole.
Note:Ifaddingoilisrequired,useafunnelwitha
hosetoaddthespeciedoilintotheeccentrichousing
untiltheoillevelislevelwiththeoilplughole.
6.Wipeupanyspilledoil.
7.Replacetheoilplug(Figure23).
16

ChangingtheEccentricOil
ServiceInterval:Yearly
Every300hours
1.Movethemachinetoalevelsurface.
2.Setthethrottletoslow ,stoptheengine,andwaitfor
allmovingpartstostop.
3.Raisethemachinewithliftingequipmentwitha440kg
(970lb)liftcapacity.
4.Placeanoildrainpanundertheoilplugandremove
theplugfromtheeccentrichousing(Figure23).
5.Tiptheplatecompactorslightlytotheright,anduse
asuctionguntoremovetheoilthroughtheoilplug
hole(Figure23).
6.Tiptheplatecompactorslightlytotheleft,andslowly
pour0.5liter(6.9oz)ofthespeciedoilintotheoil
plughole(Figure23).
Note:Useafunnelwithahosetopouroilintothe
oilplugholeifnecessary.
7.Lowerthemachineontothelevelsurface.
8.Verifythattheoilleveliscorrectwhenthereisaslight
owofoiloutoftheoilplugholewhenthecompactor
islevel.
Note:Ifadditionaloilisrequired,useafunnelwitha
hosetoaddthespeciedoilintotheeccentrichousing
untiltheoillevelislevelwiththeoilplughole.
9.Wipeupanyspilledoil.
10.Replacetheoilplugscrew.
ServicingtheBattery(Model
68075only)
CheckingandCleaningtheBattery
ServiceInterval:Every100hours—Checkthebatterycable
connections.
Keepthetopofthebatteryclean.Ifthemachineisstoredin
alocationwheretemperaturesareextremelyhigh,thebattery
willdischargemorerapidlythanifthemachineisstoredin
acoolerlocation.
Keepthetopofthebatterycleanbywashingitwithabrush
dippedinammoniaorasolutionofsodiumbicarbonate.
Flushthetopsurfacewithwateraftercleaning.Donot
removethellcapwhilecleaningthebattery.
Thebatterycablesmustbetightontheterminalstoprovide
goodelectricalcontact.
Ifcorrosionoccursatthebatteryterminals,disconnectthe
cables,negative(-)cablerst,andscrapetheclampsand
terminalsseparately.Connectthecables,positive(+)cable
rst,andcoattheterminalswithpetroleumjelly.
ChargingtheBattery
WARNING
Chargingthebatteryproducesgasesthatcan
explode,seriouslyinjuringyouorbystanders.
Neversmokenearthebattery,andkeepsparksand
amesawayfromthebattery.
Important:Alwayskeepthebatteryfullycharged.This
isespeciallyimportanttopreventbatterydamagewhen
thetemperatureisbelow0°C(32°F).
1.Chargethebatteryfor10to15minutesat25to30
amps,or30minutesat10amps.
2.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,anddisconnectthecharger
leadsfromthebatteryposts(Figure24).
3.Installthebatteryinthemachineandconnectthe
batterycables;refertoReplacingtheBattery(page18).
Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemay
occur.
17

Figure24
1.Positivebatterypost3.Red(+)chargerlead
2.Negativebatterypost4.Black(-)chargerlead
Ifthebatterynolongerholdsacharge,replaceit;referto
ReplacingtheBattery(page18).
ReplacingtheBattery
1.Removethecoverofthebatterybox.
2.Disconnectthenegative(black)groundcablefromthe
batterypost.
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygasestoexplode,
resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
WARNING
Batteryterminalsormetaltoolscouldshort
againstmetalmachinecomponents,causing
sparks.Sparkscancausethebatterygasesto
explode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthemachine.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
themachine.
3.Removethepositive(red)batterycable.
4.Removethebattery.
Note:Recycletheoldbatteryatanauthorizedfacility.
5.Placethenewbatteryinthetray.
6.Installthepositive(red)batterycabletothepositive
(+)batteryterminal,andtightenthenutontothebolt.
7.Installthenegative(black)groundcabletothenegative
(-)batteryterminal,andtightenthenutontothebolt.
8.Installthecoverofthebatterybox,andsecureitwith
thestrap.
ServicingtheBelt
CheckingtheBeltTension
1.Removetheboltsholdingthebeltcoverinplace
(Figure25).
Figure25
1.Bolts
2.Apply2kg(4.4lb)ofpressuretothemiddleofthebelt.
Note:Whenthebeltistensionedcorrectly,itshould
deectapproximately0.5cm(0.2inches).
3.Ifthebeltisnottensionedproperly,refertoAdjusting
theBeltTension(page18).
AdjustingtheBeltTension
ServiceInterval:Every500hours
1.Removetheboltsholdingthebeltcoverinplace
(Figure25).
2.Loosentheenginemountingbolts.
3.Adjustthepositionoftheengineuntilyouobtainthe
belttensionspeciedin2ofCheckingtheBeltTension
(page18).
4.Tightentheenginemountingboltsandreplacethebelt
cover.
18

Storage
1.Stoptheengine.
2.Removedirtandgrimefromtheentiremachine.
Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
neartheengine.
3.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page13).
4.Changetheengineoil;refertoChangingtheEngine
Oil(page15).
5.Fillthefueltank;refertoFillingtheFuelTank(page
10).
6.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.
7.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
8.Storethemachineinaclean,drygarageorstoragearea.
9.Coverthemachinetoprotectitandkeepitclean.
19

Troubleshooting
ProblemPossibleCauseCorrectiveAction
1.Thefueltankisempty.1.Fillthefueltankwithfuel.
Theenginewillnotstart,startshard,or
failstokeeprunning.2.Theaircleanerisdirty.2.Cleanorreplacetheaircleaner
element.
1.Theoillevelintheeccentrichousing
istoohigh.
1.Checktheoillevelanddrainas
necessary.
Theplatedoesnotvibrateatfullspeed.
2.Thebeltisloose.2.Adustthebelttension.
1.Aforeignobjectislodgedagainstthe
eccentricsheave.
1.Removetheobstruction.
2.Theoillevelintheeccentrichousing
istoohigh.
2.Checktheoillevelanddrainas
necessary.
3.Theclutchisslipping.3.SeeyourauthroizedT oroservice
dealer.
Theclutchisextremelyhot.
4.Theenginespeedisnotreachingfull
rpm.
4.SeeyourauthroizedT oroservice
dealer.
1.Thebeltisbroken.1.Replacethebelt.
2.Theclutchisbrokenorwornout.2.Replacetheclutch.
Theplatedoesnotvibratewhenthe
engineisrunning.
3.Theeccentrichasseized.3.Ensuretheeccentricisfreeturning.
20