Toshiba BMS-TP0640ACE User manual

FILE NO. A04-016
TCS-NET AIR CONDITIONING
CONTROL SYSTEM
(TOUCH SCREEN CONTROLLER)
TENTATIVE

2
CONTENTS
1 OUTLINE
1-1 TCS-Net Air conditioning control system outline ...............................................................................................4
1-2 Component .......................................................................................................................................................5
1-2-1 TCS-Net Control system component ......................................................................................................5
1-2-2 Application control component ...............................................................................................................6
1-3 Basic system component .................................................................................................................................7
1-3-1 Apparatus component ............................................................................................................................7
1-3-2 The control system devices ...................................................................................................................8
1-3-3 The control system devices (Procured on site) ....................................................................................... 9
1-3-4 Software ................................................................................................................................................. 9
1-4 Touch screen controller function ...................................................................................................................... 10
1-5 Energy monitoring and billing function ............................................................................................................. 13
1-6 Input/Output .................................................................................................................................................... 15
2 SYSTEM CONFIGURATION
2-1 Touch screen controller system configuration .................................................................................................... 18
3 INSTALLATION
3-1 Installation work flow ....................................................................................................................................... 24
3-2 Setup file data preparation .............................................................................................................................. 25
3-2-1 Control wiring diagram (Connection example) ....................................................................................... 25
3-2-2 Power meter wiring diagram (Connection example) ............................................................................... 26
3-2-3 Air conditioner address table ................................................................................................................ 27
3-2-4 Schedule table ..................................................................................................................................... 29
3-3 Setup file creation ........................................................................................................................................... 30
3-3-1 Setup file creation software (Excel macro) ........................................................................................... 30
3-3-2 Setup file contents ............................................................................................................................... 31
3-4 Control system installation .............................................................................................................................. 31
3-4-1 External view ....................................................................................................................................... 34
3-4-2 Installation method ............................................................................................................................... 38
3-4-3 Device specifications ........................................................................................................................... 42
3-5 Wiring ............................................................................................................................................................. 43
3-5-1 Wiring specifications ............................................................................................................................ 43
3-5-2 Wiring diagram ..................................................................................................................................... 44
3-6 Network connection ........................................................................................................................................ 53
3-7 Control system configulation ........................................................................................................................... 54
4 ADDRESS SETTING
4-1 Address setting flow ....................................................................................................................................... 56
4-2 Definition of address ....................................................................................................................................... 57
4-3 Address setting for air conditioner ................................................................................................................... 62
4-3-1 Setting for VRF system ........................................................................................................................ 62
(1) Check at main Power-ON .............................................................................................................. 63
(2) Manual setting from wired remote controller .................................................................................. 64
(3) Line (system) address setting ....................................................................................................... 66
(4) Power reset ................................................................................................................................... 66
(5) Indoor unit address check ............................................................................................................. 67
(6) Trial operation ................................................................................................................................67
(7) Setup of relay connector and terminator ........................................................................................ 68
(8) Central control address setting ...................................................................................................... 71
(9) Trial operation for central controller (TCB-SC642TLE) .................................................................... 73
(10) Automatic address setting (for reference) .................................................................................... 74
(11) Clearance of address .................................................................................................................. 77
(12) Confirmation of indoor unit address and position by using the remote controller .......................... 78
(13) Address change from remote controller ....................................................................................... 79
(14) In case of increase the address-undefined indoor units (Extension, etc.) .................................... 81
(15) Address setup example (VRF system) ........................................................................................ 82
4-3-2 Setting for 1 by 1 system ..................................................................................................................... 85
(1) Address re-setup ........................................................................................................................... 85
(2) Indoor address change example.................................................................................................... 89
4-4 Address setting for Control System devices ................................................................................................... 91
4-4-1 Address setting flow ............................................................................................................................. 91
4-4-2 Setting for Intelligent server ................................................................................................................. 92
4-4-3 Setting for TCS-Net relay interface ....................................................................................................... 93
4-4-4 Setting for Energy monitoring relay interface ........................................................................................ 94
4-4-5 Setting for Digital I/O relay interface ..................................................................................................... 95
5 TRIAL OPERATION
5-1 Trial operation .................................................................................................................................................. 98
5-2 Air conditioning control system troubleshooting ............................................................................................ 101
5-2-1 Faults of air conditioner ...................................................................................................................... 101
5-5-2 Faults of air conditioning control system ............................................................................................ 101

3
1
OUTLINE
1-1 TCS-Net Air conditioning control system outline
1-2 Component
1-2-1 TCS-Net control system component
1-2-2 Application control component
1-3 Basic system component
1-3-1 Apparatus component
1-3-2 The control system devices
1-3-3 The control system devices (Procured on site)
1-3-4 Software
1-4 Touch screen controller function
1-5 Energy monitoring and billing function
1-6 Input/Output

4
1-1 TCS-Net Air conditioning control system outline
The TCS-Net Air conditioning control system has achieved easy-to-operate central air conditioning
control with the LCD Touch Screen Controller that integrates advanced functions. The system allows
operation status monitoring, operation control, scheduled operation, and error code display of up to 512
indoor units with one controller. It is also equipped with functions for energy monitoring and billing (for
each indoor unit) and for operation control using external input/output signals.
Operation status monitoring
Monitors operation status of all air conditioners collectively.
Operation control
Controls operation of devices easily with the LCD touch panel. Allows elaborate operation settings, such
as collective operation of entire building or each block/tenant/area, as well as individual operation of each
indoor unit.
Operation schedule
Allows elaborate operation schedule settings for each area.
Error code display
Displays failure information and location real time when a failure occurs. Also displays fault log
information.
Energy monitoring and billing
Distributes power for each indoor unit, and outputs the calculation results as daily/monthly reports.
I/O function
Provides operation control using external input signals, and outputs emergency signals to external
devices.

5
SMMS SHRM
Side remote controller
Master remote controller
TCS-Net Interface
BMS-IFLSV1E
BMS-TP0640ACE BMS-TP0640PWE BMS-TP5120ACE BMS-TP5120PWE Touch screen controller
Power meter
BMS-IFWH3E Energy meter relay interface
Digita l/O Relay Interface BMS-IFDD01E
PC for Energy monitoring and billing
Super Digital Inverter Digital Inverter
"1:1 model"
connection interface
TCB-PCNT30TLE
I/F
I/F
HUB
PC
BMS-LSV2E Intelligent server
1-2 Component 1-2-1 TCS-Net control system component

6
1-2-2 Application control component
SMMS SHRM
Alarm status output
ON/OFF command
Air-conditioning
Management on site
I/F I/F
PC
HUB
Termin a l
ScrewM3 6
55.5
45.5
60
50
PJ17
TOSHIBA
NCC-1214 TCB-PCMO1
TCB-PCMO1E
4-4øhole
5
41
ICI
41
D2
HEAT
COM
COM
COOL
10
TB1
8
Terminal
ScrewM3 6 71
61
Terminal
ScrewM4 8
4-4øhole
85
75
OFF
OFF ON
MS
10
MS
OFF
COM COMON
ON
T82T81
K100
PJ17
5
5
ICI
41
8
OPERATION /
TOSHIBA
NCC-1212
TCB-PCOM1
TCB-PCOM1E
Batch drive, error output
Master ON/OFF signal
Power peak-cut control signal
Operation status output
Operation control command
Wired remote controller RBC-AMT21E
Side remote controller
Master remote controller
Weekly timer RBC-EXW21E
Weekly timer RBC-EXW21E
Sub-remote controller RBC-AS21E
Wireless r emote controller
Central remote controller TCB-SC642TLE
External master ON/OFF board TCB-PCMO2E
Power peak-cut control board TCB-PCDM2E
TCS-Net Interface
BMS-LSV2E Intelligent server
BMS-IFLSV1E
BMS-TP0640ACE BMS-TP0640PWE BMS-TP5120ACE BMS-TP5120PWE Touch screen controller
Power meter
BMS-IFWH3E Energy meter relay interface
Digita l/O Relay Interface BMS-IFDD01E
PC for Energy monitoring and billing
Super Digital Inverter Digital Inverter
"1:1 model"
connection interface
TCB-PCNT30TLE
Network adapter TCB-PCNT20E
AI-NETWORK
AI-NET central control devices
Remote location
ON/OFF control box
TCB-IFCB-4E
Master ON/OFF signal

7
System ConfigurationTable
Monitoring/Control/Scheduling/Error code display
Energy monitoring and billing
Indoor units connected
Digital I/O
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay I/F
Energy Monitoring Relay I/F
Digital I/O Relay I/F
PC (for Energy monitoring
and billing)
Switching HUB
××××
××
Max. 64 units Max. 64 units Max. 512 units Max. 512 units
×× × ×
BMS-TP0640ACE BMS-TP0640PWE BMS-TP5120ACE BMS-TP5120PWE
× ×××××××
× ×××××××
× ×××××××
×× × ×
×× × ×
×× × ×
×(*)×(*)×(*)×(*)×(*)×(*)×(*)×(*)
Function
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Procured on site
Procured on site
Devices
(*) A Switching HUB is required when using two or more Intelligent server or when connecting to a PC for Energy Monitoring
and billing.
1-3 Basic system component
1-3-1 Apparatus component
TCS-NET
Relay I/F
(BMS-IFLSV1E)
Ethernet
Touch Screen Controller
(BMS-TP0640/5120)
Switching HUB
(Procured on site)
PC for EnergyMonitoring
and billimg
(Procured on site)
Intelligent server
Software
(BMS-STCC01E)
InteIligent Server
(BMS-LSV2E)
RS-485
Main BUS
Main BUS
TCS-NET
Relay I/F
(BMS-IFLSV1E)
Energy
Monitoring
Relay I/F
(BMS-IFWH3E)
Main BUS
Energy
Monitoring
Relay I/F
(BMS-IFWH3E)
Digital I/O
Relay I/F
(BMS-IFDD01E)
Digital I/O
Relay I/F
(BMS-IFDD01E)
Compact
Flash
Set up files
Compact
Flash
Power meter 1
Power meter 8
Power meter 1
Power meter 8
Input 1
Input 8
Output 1
Output 4
Output 1
Output 4
Input 1
Input 8
(Procured on site)
(Procured on site)
(Procured on site)
(Procured on site)

8
Name
Touch Screen Controller
Model
name
Appearance Performance
BMS-TP0640ACE BMS-TP5120ACE
BMS-TP0640PWE BMS-TP5120PWE
Intelligent Server
BMS-LSV2E
Intelligent Server
Software
BMS-STCC01E
TCS-Net Relay
Interface
BMS-IFLSV1E
Energy Monitoring
Relay Interface
BMS-IFWH3E
Digital I/O Relay
Interface
BMS-IFDD01E
Operation monitoring
Operation control
Operation schedule
Error code display
Fire alarm input
Energy monitoring data saving in CF card
Data collection
Data collection software
(This software is used for Intelligent server)
Protocol transformation
Main BUS to RS-485
Power meter interface
Input and output interface
Fire alarm input
Key input
Error output
1-3-2 The control system devices

9
Name
Power meter
Performance Specification
Pulse output type
Pulse generator constants: 1kWh/pulse or 10kWh/pulse
Pulse duration: 50 - 1000 ms
Output terminal: ON/OFF contactor
1-3-3 The control system devices (Procured on site)
Mesurement of power consumption Output
data by pulse signal
Switching HUB and
Ethernet wire
HUB:
10BASE-T compliant (*)
Number of ports: as required
Ethernet wire: Category5 UTP straight cable (with HUB)
Category5 UTP cross cable (without HUB)
Network with
Touch screen controller
Intelligent server
Energy monitoring PC
PC for energy monitoring
and billing
Microsoft Excel is required for the energy monitoring and
billing function
OS: Windows 2000 or later
Excel: Excel 2000 or later
Energy monitoring calculation
Electricity billing calculation
Monthly report creation
* 100BASE-T compliant HUB is required in using 5 or more servers, or 2 or more controllers.
Name
Monthly report
creation software
Performance Note
This software is provided by CD-ROM
1-3-4 Software
Monthly report creation
Power distribution calculation
Billing calculation
Daily sum report creation

10
1-4 Touch screen controller function
All Indoor unit operation can be controled within user's selected division.
Monitoring Items
Mode
FAN mode
FLAP setting
Set Temperature
Inlet air temperature
R/C control prohibition
Controlable division
Whole building
All tenant
All area
Unit
Setting Items
Mode
FAN mode
FLAP setting
Set Temperature
Inlet air temperature
R/C control prohibition (7 combination)
Monitoring
All Indoor unit conditions can be monitored by the controller.
Control
1
2
3
4
5
6
7
ON/OFF
prohibition
×
–
–
×
×
–
×
MODE
prohibition
–
×
–
×
–
×
×
SET TEMP
prohibition
–
–
×
–
×
×
×

11
A basic operation schedule pattern is determined by setting weekly and monthly operation schedules.
These schedules can be set for each area.
Weekly schedule setting
Up to 20 patterns a day (including ON and
OFF) can be set.
Scheduling
All Block Tenant Area RC
Group/Unit
Indoor Unit
(line address + indoor unit address)
Building A 1-1 (header unit)
1-2 (follower unit)
1-3 (header unit)
1-4 (follower unit)
1-5 (header unit)
1-6 (follower unit)
1-7 (follower unit)
1-8 (header unit)
1-9 (follower unit)
2-1 (header unit)
2-2 (follower unit)
2-3 (header unit)
2-4 (header unit)
2-5 (header unit)
2-6 (follower unit)
2-7 (follower unit)
2-8 (follower unit)
2-9 (follower unit)
3-1 (header unit)
1F
101
102
103
104
105
106
107
108
109
110
Shop A
Office A
Shop B
Office B
Shop C
Office C
Tenant A
Tenant B
Tenant C
Shared
space
1F outdoor
air conditioner
Management zone categories

12
Monthly schedule setting
Schedule patterns except for weekly schedule
patterns can be set as special-day patterns.
Up to four special-day patterns can be set.
Non-operation dates can also be set.
When an error occurs in a device, an error
code is displayed.
Error code display
Fault log display

13
PC operating environment
1-5 Energy monitoring and billing function
Distributes total power consumption for each indoor unit according to the billing schedule set by the Touch
Screen Controller. Reads the system setup file and the operation result file saved in the CF card of the
Touch Screen Controller into the PC, and calculates power distribution result using the dedicated report
creation software (Excel macro) to create spreadsheets and monthly reports.
Excel
HUB
IF
Ethernet
Ethernet
RS-485
Main BUS
Setup file creation
software
Setup file
Software under
development
Setup file
• Tenant name, etc.
• Air conditioner information, etc.
• Setting values for energy
monitoring and billing
Air conditioner specific
characteristic values
Tenant names for reports
File transfer (FTP)
Monthly meter-read
file
Setup file
Report creation software
(Excel macro)
Default data file
Air conditioner operation result
Power meter pulse counter value Record in
CF card
Every
15 min
Touch Screen
Controller
Monthly report, spreadsheet
(Excel file)
Intelligent Server
Energy
monitoring I/F
Power meter
Air conditioner
Energy
monitoring
and billing
software
PC (procured on site)
Printer
Printer for monthly reports
(procured on site)
Windows 2000 or later
Excel 2000 or later is required separately.
OS
Excel
A PC for energy monitoring and billing and a printer should be procured on site.
Touch Screen Controller sets a billing schedule for monthly reports.
Data flow
Specifications
Electricity billing schedule

14
The report creation software creates monthly reports in Excel file format.
Function
Monthly report
creation
Power distribution
calculation
Billing calculation
Daily sum report
creation
Remarks
Operation result report type:
• Display operation hours
• Display operation hours, display by In/Out working hours
• Display operation hours/consumption/billing
•
Display operation hours/consumption/billing, display by In/Out working hours
Spreadsheet type:
• Operation result for all the units
• Operation result without tenant, Area name
• Operation result sum by tenant, block
• Accoounts sum by tenant
Description
Creates operation result reports
for each indoor unit group
aggregates by the touch screen
controller based on the setup
files.
Creates 4 types of spreadsheets
for monthly report.
Aggregates daily reports in specified range to create a monthly report.
Monthly Report
Monthly report printout sample
Report creation software functions
Calculates power distribution for each indoor unit group
Calculates expenses for each indoor unit group

15
1-6 Input/Output
This system controls air conditioners by interlocking them with electric lock signals and fire alarm signals,
and transmits air conditioner emergency signals to other devices.
HUB
Intelligent
Server
Ethernet
Ethernet
Air conditioner
Digital I/O
Relay I/F Door-lock input
RS-485
Main BUS
TCS-Net
Relay I/F
Fire alarm input
Error output
Touch Screen
Controller
• Controls Air conditioners by
interlocking with input signals.
• Outputs Air conditioner error
to external devices.

16

17
2
SYSTEM CONFIGURATION
2-1 Touch screen controller system configuration

18
2-1 Touch screen controller system configuration
Compact
Flash
Ethernet
InteIligent Server
(BMS-LSV2E)
Touch Screen Controller
(BMS-TP0640/5120)
Intelligent Server Software
(BMS-STCC01E)
(*) A Switching HUB is required when using
two or more Intelligent Servers or when
connecting to a PC for energy monitoring
and billing.
PC for Energy
Monitoring and
billing
Switching HUB
TCS-NET
Relay I/F
(BMS-IFLSV1E)
TCS-NET
Relay I/F
(BMS-IFLSV1E)
MAX 8 per
Intelligent server
Energy
Monitoring
Relay I/F
(BMS-IFWH3E)
Energy
Monitoring
Relay I/F
(BMS-IFWH3E)
Digital I/O
Relay I/F
(BMS-IFDD01E)
Digital I/O
Relay I/F
(BMS-IFDD01E)
RS-485
Main Bus
Max. 64 air conditioners
per relay I/F
Max. 64 air conditioners
per relay I/F
Max. 8 power
meters per relay I/F
Max. 8 power
meters per relay I/F
Max. 8 input
contacts per
relay I/F
Max. 4 devices
per relay I/F
Max. 8 input
contacts per
relay I/F
Max. 4 devices
per relay I/F
Max. 512 indoor
units (64 units x 8)
per Intelligent
Server
Max. 32 (8 x 4)
power meters per
Intelligent Server
Max. 32 (8 x 4)
digital inputs per
Intelligent Server
Max. 16 (4 x 4)
digital outputs
per Intelligent
Server
Power meter 1
Power meter 8
(with pulse generator)
Input contact 1
Input contact 8
Device 1
Device 4
Main Bus
(with pulse generator)
(with pulse generator)
(with pulse generator)
Power meter 1
Power meter 8
Input contact 1
Input contact 8
Device 1
Device 4
MAX 4 per
Intelligent server
MAX 4 per
Intelligent server

19
System ConfigurationTable
Air conditioning monitoring/control
Energy monitoring and billing
Indoor units connected
Intelligent Server
Intelligent Server Software
TCS-NET Relay I/F
Energy Monitoring Relay I/F
Digital I/O Relay I/F
Touch Screen Controller BMS-TP0640ACE BMS-TP0640PWE BMS-TP5120ACE BMS-TP5120PWE
×
–×
Max. 64 units
1 unit
1 unit
Max. 8 units
– Max. 4 units
Max. 4 units
Function
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Component
×
–×
Max. 512 units
Max. 4 units
1 unit per Intelligent Server
(max. 4 units in total)
Up to 8 units per Intelligent Server
(max. 32 units in total)
– Max. 4 units
Max. 4 units
(× ... available – ... not available)
Switching HUB
Ethernet wire
PC
Power meter
Procured on site
Procured on site
Procured on site
Procured on site
*
1
*
3
Category 5 UTP straight wire
OS: Windows 2000 or later, Excel 2000 or later
Pulse output type
Pulse generator constants:
1 kWh/pulse or 10 kWh/pulse
Pulse duration: 50 - 1000 ms
Output terminal: ON/OFF contactor
Comply with 10BASE-T *
2
Number of ports: As required
*1:The number of ethernet wires and the number of switching HUB port vary with the number of Intelligent Server connected.
*2:100 BASE-T compliant is required in using 5 or more server, or 2 or more controllers.
*3:The number of power meters vary with power meter specifications.
• Two or more refirgerant system can be connected to one power meter.
• For heat recovery VRF (SHRM) and “Super digital inverter”, “Digital inverter”, it is necessary to install the power meter
independently.
• All power meters connected same controller must be set same pulse generator constants.

20
The following lists required component devices in each category.
1. Without energy monitoring
(A) Up to 64 indoor units
Device
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay Interface
Digital I/O Relay Interface
Ethernet wire
Remarks
Up to 8 units per Intelligent Server
Category5 UTP cross cable
Model
BMS-TP0640ACE
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFDD01E
Procured on site
Quantity
1
1
1
Max. 8
Max. 4
*1
(B) Up to 512 indoor units
Device
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay Interface
Digital I/O Relay Interface
Ethernet wire
Switching HUB
Remarks
Same quantity as Intelligent Server
required
*2Up to 8 units per Intelligent Server
*3Up to 4 units per Intelligent Server
Category5 UTP straight cable
10 BASE-T compliant *4
number of ports: As required
Model
BMS-TP5120ACE
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFDD01E
Procured on site
Procured on site
Quantity
1
Max. 4
Max. 4
Max. 32*2
Max. 16*3
*1
1
2. With energy monitoring
(A) Up to 64 indoor units
Device
Touch Screen Controller
Intelligent Server
Intelligent Server Software
TCS-NET Relay Interface
Energy Monitoring Relay
Interface
Digital I/O Relay Interface
Ethernet wire
Switching HUB
PC
Power meter
Remarks
Up to 8 units per Intelligent Server
Category5 UTP straight cable
10 BASE-T compliant *4
number of ports: As required
OS: Windows 2000 or later
Excel: Excel 2000 or later
Pulse output type
Pulse generator constants:
1kWh/pulse or 10kWh/pulse
Pulse duration: 50 - 1000 ms
Output terminal: ON/OFF contactor
Model
BMS-TP0640PWE
BMS-LSV2E
BMS-STCC01E
BMS-IFLSV1E
BMS-IFWH3E
BMS-IFDD01E
Procured on site
Procured on site
Procured on site
Procured on site
Quantity
1
1
1
Max. 8
Max. 4
Max. 4
*1
1
1
*5
System configuration examples