Toshiba MV9DL2 User manual

SERVICE MANUAL
COLOR TELEVISION/
VIDEO CASSETTE RECORDER
FILE NO. 140-200118
MV9DL2

SERVICING NOTICES ON CHECKING
6. AVOID AN X-RAY1. KEEP THE NOTICES
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
3. USE THE DESIGNATED PARTS
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathode-
ray tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
Safety is secured against an X-ray by consider-
ing about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage pe-
ripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathode-
ray tube.
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
HOW TO ORDER PARTS
PERFORM A SAFETY CHECK AFTER
SERVICING
7.
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
2.
3.
4.
Unplug the plug from the AC outlet.
Remove the antenna terminal on TV and turn
on the TV.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
A1-1

TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS ...................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS AND P. C. BOARDS............................................
2. REMOVAL OF DECK PARTS............................................................................................
3. REMOVAL OF ANODE CAP..............................................................................................
4. REMOVAL OF DEFLECTION YOKE .................................................................................
5. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ...............................................
KEY TO ABBREVIATIONS ........................................................................................................
SERVICE MODE LIST ................................................................................................................
PREVENTIVE CHECKS AND SERVICE INTERVALS..............................................................
NOTE FOR THE REPLACING OF MEMORY IC .......................................................................
SERVICING FIXTURES AND TOOLS .......................................................................................
PREPARATION FOR SERVICING.............................................................................................
MECHANICAL ADJUSTMENTS ................................................................................................
ELECTRICAL ADJUSTMENTS..................................................................................................
BLOCK DIAGRAMS
TV ............................................................................................................................................
Y/C/AUDIO/CCD/HEAD AMP .................................................................................................
MICON/IN/OUT/REGULATOR...............................................................................................
PRINTED CIRCUIT BOARDS
MAIN/CRT................................................................................................................................
SYSCON .................................................................................................................................
SCHEMATIC DIAGRAMS
Y/C/AUDIO/CCD/HEAD AMP .................................................................................................
MICON .....................................................................................................................................
REGULATOR...........................................................................................................................
IN/OUT .....................................................................................................................................
CHROMA .................................................................................................................................
SOUND AMP ...........................................................................................................................
TV POWER..............................................................................................................................
DEFLECTION ..........................................................................................................................
CRT..........................................................................................................................................
INTERCONNECTION DIAGRAM ...............................................................................................
WAVEFORMS .............................................................................................................................
MECHANICAL EXPLODED VIEWS...........................................................................................
CHASSIS EXPLODED VIEWS ...................................................................................................
MECHANICAL REPLACEMENT PARTS LIST .........................................................................
CHASSIS REPLACEMENT PARTS LIST..................................................................................
ELECTRICAL REPLACEMENT PARTS LIST...........................................................................
A1-1
A1-1
A2-1
A3-1~A3-4
B1-1, B1-2
B2-1~B2-5
B3-1
B3-2
B4-1, B4-2
C1-1, C1-2
C2-1
C3-1, C3-2
C4-1
C5-1
C5-2
D1-1~D1-4
D2-1~D2-6
E-1, E-2
E-3, E-4
E-5, E-6
F-1, F-2
F-3~F-6
G-1, G-2
G-3, G-4
G-5, G-6
G-7, G-8
G-9, G-10
G-11, G-12
G-13, G-14
G-15, G-16
G-17, G-18
G-19, G-20
H-1, H-2
I-1, I-2
I-3, I-4
J1-1
J2-1, J2-2
J3-1~J3-5
A2-1

GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 9 inch / 222.8mmV
System CRT Type Normal
Deflection 90 degree
Magnetic Field BV/BH +0.45G / 0.18G
Color System NTSC
Speaker 1Speaker
Position Side
Size 3 Inch
Impedance 8 ohm
Sound Output MAX 1.2 W
10%(Typical) 0.8 W
G-2 VCR System VHS
System Player / Recorder
Video System NTSC
Hi-Fi STEREO No
NTSC PB -
Deck DECK OVD-6S
Loading System Front
Motor 3
Heads Video Head 2 Head
FM Audio Head No
Audio /Control Mono
Erase(Full Track Erase) Yes
Tape Rec PAL -
Speed NTSC SP/SLP
Play PAL -
NTSC SP/SLP
Fast Forward / Rewind Time (Approx.) FF:4'50"/REW:2'30"
Cassette at T-120
Forward/Reverse NTSC or PAL-M SP/SLP=3x,5x/9x,15x
Picture Search
Frame Advance Slow -
Slow Speed Variable Slow -
G-3 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination USA/CANADA+CATV
Tuning System F-Synth
Input Impedance VHF/UHF 75 ohm
CH Coverage 2~69, 4A,A-5~A-1, A~I,
J
~W
,
W+1~W+
8
4
Intermediate Picture(FP) 45.75MHz
Frequency Sound(FS) 41.25MHz
FP-FS 4.5MHz
Preset CH No
Stereo/Dual TV Sound No
G-4 Signal Video Signal Input Level 1 V p-p/75 ohm
Output Level 1 V p-p/75 ohm
S/N Ratio (Weighted) 50 dB
Horizontal Resolution at SP Mode 230Lines
Audio Signal Input Level -8dB/50Kohm
Output Level -8dB/ 1Kohm
S/N Ratio at SP 38
Harmonic Distortion (1KHz) 1.5
Frequency Response at SP 100Hz ~10kHz
at LP -
at SLP 100Hz ~4kHz
Hi-Fi Audio Signal Dynamic Range : More than -
Wow And Flutter : Less than -
Channel Separation : More than -
Harmonic Distortion : Less than -
G-5 Power Power Source AC 120V 60Hz
DC 12V
Power Consumption at AC 54 W at 120V 60Hz
at DC 48 W at 12 V
Stand by (at AC) 5 W at 120V 60 Hz
Per Year -
Protector Power Fuse Yes
Dew Sensor Yes
G-6 Regulation Safety UL
Radiation FCC
X-Radiation DHHS
G-7 Temperature Operation +5oC ~ +40oC
Storage -20oC ~ +60oC
G-8 Operating Humidity Less then 80% RH
A3-1

GENERAL SPECIFICATIONS
G-9 On Screen Menu Yes
Display Menu Type Character
Timer Rec Set Yes
Channel Setup Yes
TV/CATV Yes
Auto ch Memory Yes
Add/Delete Yes
Guide ch Set No
TV Setup Yes
V-chip Set Yes
On/Off Timer Set Yes
Picture Yes
Audio No
Sap On/Off No
Auto Repeat On/Off Yes
On/Off Timer Set No
System Setup Yes
Clock Set Yes (Calendar 12H)
Language Yes
Auto Clock On/Off Yes
Standard Time Yes
Daylight Saving Time Yes
Commercial Advance No
Marking On/Off No
Blueback On/Off No
Playback Auto/Manual No
Unmarked Tape No
Movie Advance No
Go To Movie No
Go To Preview No
G-CODE(or SHOWVIEW or PLUSCODE)No. Entry No
Clock Yes
CH/AV Yes
Tape Counter(Linear Counter) Yes
Tape Speed Yes
Sleep Time Yes
Stereo/Audio Output No
Bilingal No
SAP No
Control Volume Yes
Level Bright / Contrast / Sharpness/Color Yes
Tint Yes
Bass/Treble/Balance No
Manual Tracking Yes
Play/Stop/FF/Rew/Rec/OTR/T-Rec/Pause/Eject/Tape In (Symbol Mark) Yes
Auto Tracking/Manual Tracking Yes
Caption / Text Yes
Index No
Muting Yes
Hi-Fi No
Repeat Yes
Zero Return No
DEW Yes
G-10 OSD Language English French Spanish
OSD Language Setting English
G-11 Clock,Timer Calendar 1990/1/1 ~ 2081/12/31
and Timer Timer Events 8 prog/ 1 month
Back-up One Touch Recording Max Time 5 Hours
OTPB Valid Time No
Sleep Timer Max Time 120 min.
Step 10 min.
On/Off Timer Program(On Tim / Off Tim) 1 prog.
Auto Shut Off No Signal 15 min.
No Operation -
Timer Back-up (at Power Off Mode) 5 sec.
A3-2

GENERAL SPECIFICATIONS
G-12 Remote Unit RC-DQ
Control Glow in Dark Remocon Yes
Format NEC
Custom Code 40-BF/44-BB h
Power Source Voltage(D.C) 3V
UM size x pcs UM-4 x 2 pcs
Total Keys 42 Keys
Keys Power Yes
1 Yes
2 Yes
3 Yes
4 Yes
5 Yes
6 Yes
7 Yes
8 Yes
9 Yes
0 Yes
CH Up Yes
CH Down Yes
Volume Up Yes
Volume Down Yes
Input Select Yes
Play Yes
F.Fwd Yes
Rew Yes
Pause/Still Yes
Stop Yes
Rec/OTR Yes (2Key)
Eject Yes
Counter Reset Yes
Speed Yes
Timer Rec Yes(2Key)
TV Monitor No
Quick View Yes
Program Yes
Slow No
Auto Tracking Yes
Set/Tracking+ Yes
Set/ Tracking - Yes
Menu Yes
Enter Yes
Cancel Yes
Call Yes
TV/Caption/Text Yes
Sleep Timer Yes
Muting Yes
Zero Return Yes
CM Skip Yes
Audio Select No
G-13 Features Auto Head Cleaning Yes
Auto Tracking Yes
HQ (VHS Standard High Quality) Yes
Auto Power On, Auto Play, Auto Rewind, Auto Eject Yes
VIDEO PLUS+(SHOWVIEW,G-CODE) No
Auto Clock Yes
Forward / Reverse Picture Search Yes
One Touch Playback No
Auto CH Memory Yes
Closed Caption Yes
TV Auto Shut off Function Yes
End Call No
Index Search No
SQPB No
CATV Yes
CM Skip(30sec x 6 Times) Yes
Comb Filter No
TV Monitor No
Program Extend No
Choke Coil No
Energy Star Yes
Dirty Head No
V-chip USA V-chip Yes
CANADA V-chip No
CM Advance No
Movie Advance No
A3-3

GENERAL SPECIFICATIONS
G-14 Accessories Owner's Manual Language English
w/Guarantee Card Yes
Remote Control Unit Yes
Rod Antenna Yes
Poles 2pole
Terminal F type
w/300 ohm to 75 ohm Antenna Adapter Yes
Loop Antenna No
Terminal -
U/V Mixer No
DC Car Cord (Center+) Yes
Guarantee Card No
Warning Sheet No
Circuit Diagram No
Antenna Change Plug No
Service Facility List No
Columbia Offer Sheet No
Tent Card No
Important Safeguard No
Dew/AHC Caution Sheet No
AC Plug Adapter No
Quick Set-up Sheet No
Battery Yes
UM size x pcs UM4 x 2 pcs
AC Cord No
AV Cord (2Pin-1Pin) No
Registration Card Yes
ESP Card Yes
300 ohm to 75 ohm Antenna Adapter No
G-15 Interface Switch Power Yes
Play Yes
Pause/Still No
System Select No
One Touch Playback No
Channel Up Yes
Channel Down Yes
F.FWD/Cue Yes
Eject/Stop Yes
Main Power SW No
Volume Up Yes
Volume Down Yes
Rew/Rev Yes
Rec/OTR Yes
Input Select No
Indicator Power Red
Rec/OTR Red
T-Rec Red
On Timer No
CS No
Key Light up Rec/OTR No
One Touch Playback No
Play No
Terminals Front Video Input RCAx1
Audio Input RCAx1
Other Terminal Head Phone(Stereo & Mono, 3.5mm) x 2
Rear Video Input RCAx1
Audio Input RCAx1
Video Output RCAx1
Audio Output RCAx1
Euro Scart No
Diversity No
Ext Speaker No
DC Jack 12V(Center +) Yes
VHF/UHF Antenna Input F Type
AC Inlet No
G-16 Set Size Approx. W x D x H (mm) 278 x 306.5 x 311.5
G-17 Weight Net (Approx.) 8.8 kg (19.4 lbs)
Gross (Approx.) 10.5 kg (23.1 lbs)
A3-4

GENERAL SPECIFICATIONS
G-18 Carton Master Carton No
Content -
Material -
Dimensions W x D x H(mm) -
Description of Origin -
Gift Box Yes
Material Double/White CORRUGATED
Dimensions W x D x H(mm) 338 x 376 x 386
Design As per Buyer's
Description of Origin Yes
Drop Test Natural Dropping At 1 Corner / 3 Edges / 6 Surfaces
Height (cm) 62
Container Stuffing(40' container) 1260 Sets
G-19 Cabinet Material Cabinet Front PS 94V0 DECABROM
Cabinet Rear PS 94V0 DECABROM
Jack Panel PS 94V0 DECABROM
A3-5

DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1.
2.
3.
4.
5.
Remove the 4 screws 1.
Remove the 2 screws 2.
Remove the 2 screws 3which are used for holding the
Back Cabinet.
Remove the AC cord from the AC cord hook 4.
Remove the Back Cabinet in the direction of arrow.
1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1.
2.
3.
4.
Remove the 2 screws 1.
Disconnect the following connectors:
(CP353, CP401, CP403 and CP501).
Unlock the support 2.
Remove the TV/VCR Block in the direction of arrow.
Fig. 1-3
1-4: MAIN PCB (Refer to Fig. 1-4)
1.
2.
3.
4.
5.
6.
Remove the screw 1.
Remove the Main PCB Holder.
Remove the 2 screws 2.
Remove the screw 3.
Disconnect the following connectors:
(CP502 and CP820).
Remove the Main PCB in the direction of arrow.
Fig. 1-4
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
1.
2.
3.
Fig. 1-2
Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
Disconnect the following connectors:
(CP801 and CP850).
Remove the CRT PCB in the direction of arrow.
Fig. 1-1
1
Front Cabinet
4Back Cabinet
1
1
1
2
2
3
3
Main PCB Holder
1
VCR Block
Main PCB
3
2
2
Front Cabinet
CRT PCB
Front Cabinet
TV/VCR Block
2
UP TO
RELEASE
11
B1-1

DISASSEMBLY INSTRUCTIONS
1-6: DECK CHASSIS (Refer to Fig. 1-6)
1.
2.
3.
4.
Remove the 3 screws 1.
Remove the 2 screws 2.
Disconnect the following connectors:
(CP1001, CP1002, CP4001, CP4002 and CP4003).
Remove the Deck Chassis and Shield Cover Deck in
the direction of arrow.
1-5: DECK SHIELD PLATE (Refer to Fig. 1-5)
1.
2.
3.
Remove the 2 screws 1.
Remove the screw 2.
Remove the Deck Shield Plate in the direction of arrow.
Syscon PCB
(A)
Deck Holder
Fig. 1-7
5
5
(B)
22
Jack Plate
1
1.
2.
3.
4.
5.
6.
7.
Remove the screw 1.
Remove the Syscon PCB in the direction of arrow (A).
Remove the 2 screws 2.
Remove the nut 3.
Remove the washer 4.
Unlock the 2 supports 5.
Remove the Jack Plate in the direction of arrow (B).
1-7: JACK PLATE AND SYSCON PCB (Refer to Fig. 1-7)
1
1
Deck Shield Plate
Fig. 1-5
VCR Block
11
Fig. 1-6
1
Deck Chassis
Syscon PCB
2
2
2
3
4
B1-2

DISASSEMBLY INSTRUCTIONS
NOTE
When you install the Tape Guide L, install as shown in the
circle of Fig. 2-3-B. (Refer to Fig. 2-3-B)
REC Lever
Tape Guide L
• The REC Lever is not installed on the Video Cassette Player. Fig. 2-3-B
2-4: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-4)
2. REMOVAL OF DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Remove the 2 screws 1.
Slide the 2 supports 2and remove the Top Bracket.
1.
2.
NOTE
When you install the Top Bracket, install the screw (1)
first, then install the screw (2).
1
(2)
Top Bracket Top Bracket
Main Chassis
Main Chassis
2
1
(1)
2
Fig. 2-1
•Screw Torque: 5 ±0.5kgf•cm
2-2: FLAP LEVER/TAPE GUIDE R (Refer to Fig. 2-2)
Move the Cassette Holder Ass'y to the back side.
Remove the Polyslider Washer 1.
Remove the Flap Lever.
Unlock the 3 supports 2and remove the Tape Guide R.
1.
2.
3.
4.
Fig. 2-2
2-3: TAPE GUIDE L (Refer to Fig. 2-3-A)
Move the Cassette Holder Ass'y to the back side.
Unlock the 2 supports 1and remove the Tape Guide L.
Remove the REC Lever. (Recorder only)
1.
2.
3.
1
Main Chassis
Tape Guide L
REC Lever
Fig. 2-3-A
•The REC Lever is not installed on the Video Cassette Player.
1
1
2
2
2
Tape Guide R
Flap Lever
Main Chassis
Move the Cassette Holder Ass'y to the front side so that
the Link Ass'y doesn't slip out.
Push the Locker R to remove the Cassette Side R.
Remove the Cassette Side L.
1.
2.
3.
Main Chassis
Main Chassis
Cassette Side L
Cassette Side R Locker R
Fig. 2-4
2-5: CASSETTE SIDE L/R (Refer to Fig. 2-5)
Link Ass'y
Unlock the 4 supports 1and then remove the Cassette
Side L/R.
Remove the Cassette Earth Spring.
1.
2.
NOTE
1.
2.
When you install the Cassette Side R, be sure to move
the Locker R after installing.
After the installation of the Cassette Holder, then install
the Cassette Earth Spring.
Cassette Side L
Cassette Side R
1
1
1
Locker R 1
Cassette Holder
Fig. 2-5
Cassette Earth Spring
B2-1

DISASSEMBLY INSTRUCTIONS
(A)
Link Unit
Link Unit
(B)
Main Chassis
2-6: LINK UNIT (Refer to Fig. 2-6)
Set the Link Unit to the Eject position.
Remove the (A) side of the Link Unit first, then remove
the (B) side.
1.
2.
Fig. 2-6
2-7: LOADING MOTOR ASS'Y (Refer to Fig. 2-7)
Remove the Link Lever.
Remove the screw 1.
Remove the Loading Motor Ass'y.
1.
2.
3.
Main Chassis
2-9: TENSION ASS'Y (Refer to Fig. 2-9-B)
Turn the Middle Gear clockwise so that the Tension
Holder hook, is set to the position of Fig. 2-9-A to more
the Tension Arm Ass'y.
Remove the Tension Spring.
Unlock the support 1and remove the Tension Arm
Ass'y.
Remove the Tension Adjust.
Unlock the 2 supports 2and remove the Tension Band
Ass'y.
Float the hook 3and turn it clockwise then remove the
Tension Holder.
Remove the SS Brake Spring.
Remove the SS Arm Brake.
1.
2.
3.
4.
5.
6.
7.
8.
Fig. 2-9-A
Tension Arm Ass'y
3
1
2
2
Tension Adjust
Tension Band Ass'y
Tension Spring Tension Arm Ass'y
Tension Holder
Inclined S Ass'y
Fig. 2-9-B
SS Brake Spring
SS Arm Brake
NOTE
When you install the Tension Adjust, install as shown in
Fig. 2-9-C. (Refer to Fig. 2-9-C)
Fig. 2-9-C
Adjust the direction of the Marker to inside.
Main Chassis
1
Loading Motor Ass'y
Link Lever
•Screw Torque: 5 ±0.5kgf•cm Fig. 2-7
2-8: SENSOR COVER L3 (Refer to Fig. 2-8)
Unlock the support 1and remove the Sensor Cover L3.1.
Main Chassis
Sensor Cover L3
1
Fig. 2-8
B2-2

DISASSEMBLY INSTRUCTIONS
T Brake Spring
Hook section
2-10: T BRAKE ASS'Y (Refer to Fig. 2-10)
Remove the T Brake Spring.
Turn the T Brake Ass'y clockwise and bend the hook
section to remove it.
1.
2.
T Brake Ass'y
Fig. 2-10
Remove the S Reel and T Reel.
Remove the 2 Polyslider Washers 1.
1.
2.
NOTE
Take care not to damage the gears of the S Reel and T
Reel.
The Polyslider Washer may be remained on the back of
the reel.
Take care not to damage the shaft.
Do not touch the section "A" of S Reel and T Reel. (Use
gloves.) (Refer to Fig. 2-11) Do not adhere the stains
on it.
When you install the reel, clean the shaft and oil it. (If
you do not oil, noise may be heard in FF/REW mode.)
After installing the reel, adjust the height of the reel.
(Refer to MECHANICAL ADJUSTMENT)
1.
2.
3.
4.
5.
6.
2-11: S REEL/T REEL (Refer to Fig. 2-11)
1
2
2
P5 Spring
Cassette Opener
P5-3 Arm Ass'y
Pinch Roller Block
Pinch Roller Lever Ass'y
Main Chassis
Fig. 2-12-A
Pinch Roller Arm Spring
•Screw Torque: 5 ±0.5kgf•cm
NOTE
Do not touch the Pinch Roller. (Use gloves.)
When you install the Pinch Roller Block, install as shown
in the circle of Fig. 2-12-B. (Refer to Fig. 2-12-B)
1.
2.
Fig. 2-12-B
2-13: A/C HEAD (Refer to Fig. 2-13-A)
Remove the screw 1.
Remove the A/C Head Base.
Remove the 3 screws 2.
Remove the A/C Head and A/C Head Spring.
1.
2.
3.
4.
NOTE
Do not touch the A/C Head. (Use gloves.)
When you install the A/C Head Spring, install as shown
in Fig. 2-13-B. (Refer to Fig. 2-13-B)
When you install the A/C Head, tighten the screw (1)
first, then tighten the screw (2), finally tighten the screw
(3).
1.
2.
3.
A/C Head
2
2
A/C Head Spring
1
(3)
(1)
2
(2)
A/C Head Base
Fig. 2-13-A
•Screw Torque: 5 ±0.5kgf•cm (Screw 1)
S Reel
1
(A)
T Reel
(A)
1
Fig. 2-11
2-12: PINCH ROLLER BLOCK/P5-3 ARM ASS'Y
(Refer to Fig. 2-12-A)
Remove the P5 Spring.
Remove the screw 1.
Unlock the 2 supports 2and remove the Cassette
Opener.
Remove the Pinch Roller Block, Pinch Roller Arm
Spring, Pinch Roller Lever Ass'y and P5-3 Arm Ass'y.
1.
2.
3.
4.
B2-3

DISASSEMBLY INSTRUCTIONS
Spring Position Fig. 2-13-B
2-14: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-14)
Remove the screw 1.
Remove the FE Head.
1.
2.
FE Head
•The FE Head is not installed on the Video Cassette Player.
•Screw Torque: 4 ±0.5kgf•cm Fig. 2-14
1
2-15: AHC ASS'Y/CYLINDER UNIT ASS'Y
(Refer to Fig. 2-15)
Unlock the support 1and remove the AHC Ass'y.
Disconnect the following connector:
(CD2001).
Remove the 3 screws 2.
Remove the Cylinder Unit Ass'y.
1.
2.
3.
4.
Capstan DD Unit
Capstan Belt
•Screw Torque: 5 ±0.5kgf•cm Fig. 2-16
2-17: MIDDLE GEAR/MAIN CAM (Refer to Fig. 2-17-A)
Remove the Polyslider Washer 1, then remove the
Middle Gear.
Remove the E-Ring, then remove the Main Cam, P5
Cam, Pinch Roller Cam and Joint Gear.
1.
2.
11
1
1
Middle Gear
Main Cam
Pinch Roller Cam
Joint Gear
P5 Cam
Fig. 2-17-A
NOTE
When you install the Pinch Roller Cam, P5 Cam and Main
Cam, align each marker. (Refer to Fig. 2-17-B)
Pinch Roller Cam
P5 Cam
Main Cam
Marker
Check the hole of Main
Chassis can be seen.
Fig. 2-17-B
E-Ring
When you install the Cylinder Unit Ass'y, tighten the
screws from (1) to (3) in order while pulling the Ass'y
toward the left front direction.
NOTE
1
AHC Ass'y
Cylinder Unit Ass'y
2
2
2
•Screw Torque: 3 ±0.5kgf•cm Fig. 2-15
(1)
(3)
(2)
2-16: CAPSTAN DD UNIT (Refer to Fig. 2-16)
Remove the Capstan Belt.
Remove the 3 screws 1.
Remove the Capstan DD Unit.
1.
2.
3.
B2-4

DISASSEMBLY INSTRUCTIONS
Clutch Actuator
2-18: CLUTCH ASS'Y (Refer to Fig. 2-18)
Remove the Capstan Brake Spring.
Remove the Polyslider Washer 1.
Remove the Clutch Ass'y, Ring Spring and Coupling
Gear.
Unlock the 2 supports 2and remove the Clutch Lever.
1.
2.
3.
4.
Fig. 2-18
1
Clutch Ass'y
Coupling Gear
Clutch Lever
Ring Spring
2
2
Capstan Brake Spring
2-19: LOADING GEAR S/T ASS'Y (Refer to Fig. 2-19-A)
NOTES
Loading Arm T Ass'y
Main Loading Gear
Marker
Marker
Loading Arm S Ass'y
1. When you install the Loading Arm S Ass'y, Loading Arm
T Ass'y and Main Loading Gear, align each marker.
(Refer to Fig. 2-19-B)
Fig. 2-19-B
2. When you install the Clutch Actuator, install as shown in
the circle of Fig. 2-19-C. (Refer to Fig. 2-19-C)
1.
2.
3.
4.
5.
6.
7.
8.
Remove the E-Ring 1and remove the Main Loading
Gear.
Slide the Main Rod and remove the Spring Holder.
Remove the Main Rod, Tension Lever, Clutch Actuator,
Idler Arm Ass'y.
Remove the screw 2.
Remove the LED Reflector.
Remove the Loading Arm S Ass'y and Loading Arm T
Ass'y.
Remove the Loading Gear S and Loading Gear T.
Remove the Loading Gear Spring.
1
2
Main Rod Main Loading Gear
Tension Lever
Loading Gear T
Loading Gear
Spring
Loading Arm T Ass'y
Loading Gear
Spring
LED Reflector
Idler Arm Ass'y
Clutch Actuator
Spring Holder
Loading Arm S Ass'y
Loading Gear S
•Screw Torque: 5 ±0.5kgf•cm Fig. 2-19-A
Fig. 2-19-C
2-20: INCLINED S/T ASS'Y (Refer to Fig. 2-20)
Remove the Cap P4.
Remove the screw 1.
Unlock the support 2and remove the Loading Gear
Holder.
Remove the Inclined S Unit.
Remove the Inclined T Unit.
1.
2.
3.
4.
5.
NOTE
Do not touch the roller of Guide Roller.
Fig. 2-20
Cap P4
•Screw Torque: 2.5 ±0.5kgf•cm
Loading Gear Holder
1
2
Inclined Base T
Unit
Inclined Base
S Unit
B2-5

GND on the CRT
CRT Support Screwdriver
Alligator Clip
GND on the CRT
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
*
*
REMOVAL
Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
1.
Fig. 3-1
Flip up the sides of the Rubber Cap in the direction of the
arrow and remove one side of the support.
(Refer to Fig. 3-2.)
2.
Rubber Cap
CRT
Support Fig. 3-2
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
1.
Location of Anode Cap
Fig. 3-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
2.
3.
Fig. 3-4
4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 3-5.
Support
CRT Fig. 3-5
5.
6. Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.
B3-1

DISASSEMBLY INSTRUCTIONS
4. REMOVAL OF DEFLECTION YOKE
(Refer to Fig. 4-1)
1.
2.
3.
4.
Loosen the screw 1.
Remove the Convergence • Purity Magnet in the
direction of arrow.
Remove the 3 Wedges.
Remove the Deflection Yoke in the direction of arrow.
INSTALLATION
Convergence •
Purity Magnet
Deflection Yoke
Wedge
Install new Deflection Yoke in reverse steps of REMOVAL.
NOTE
After adjusting the purity and the convergence, fix the
screw 1and lock the wedges.
Fig. 4-1
Wedge (A)
1
B3-2

Masking Tape
(Cotton Tape)
DISASSEMBLY INSTRUCTIONS
5.
REMOVAL
IC
Put the Masking Tape (cotton tape) around the Flat
Package IC to protect other parts from any damage.
(Refer to Fig. 5-1.)
1.
Fig. 5-1
NOTE
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
Blower type IC
desoldering machine
IC
Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 5-2.)
2.
Fig. 5-2
NOTE
Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.
When IC starts moving back and forth easily after
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 5-3.)
3.
Blower type IC
desoldering
machine
IC Fig. 5-3
Tweezers
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
Shield Wire. (Refer to Fig. 5-4.)
5.
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Braided Shield Wire
Soldering Iron
Fig. 5-4
IC pattern
B4-1

DISASSEMBLY INSTRUCTIONS
Supply soldering
from upper position
to lower position
IC
Supply the solder from the upper position of IC leads
sliding to the lower position of the IC leads.
(Refer to Fig. 5-6.)
2.
Fig. 5-6
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
Shield Wire. (Refer to Fig. 5-7.)
3.
Fig. 5-7
Soldering Iron
Braided Shield Wire
NOTE
Do not absorb the solder to excess.
IC
When bridge-soldering between terminals and/or the
soldering amount are not enough, resolder using a Thin-
tip Soldering Iron. (Refer to Fig. 5-8.)
4.
Fig. 5-8
Thin-tip Soldering Iron
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.
Finally, confirm the soldering status on four sides of the
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
5.
Solder temporarily
Soldering Iron
INSTALLATION
Take care of the polarity of new IC and then install the
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 5-5.)
1.
Fig. 5-5
Solder temporarily
B4-2

KEY TO ABBREVIATIONS
A
B
C
D
E
F
G
H
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS'Y
AT
AUTO
A/V
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
GEN
GND
H.P.F
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Audio/Control
Automatic Color Control
Audio Erase
Automatic Frequency Control
Automatic Fine Tuning
Automatic Fine Tuning Detect
Automatic Gain Control
Amplifier
Antenna
Audio Playback
Automatic Phase Control
Assembly
All Time
Automatic
Audio/Video
Burst Gate Pulse
Beginning of Tape
Bandpass Filter
Brake Solenoid
Buffer
Black and White
Capacitance, Collector
Cassette
Capstan
Carrier
Channel
Clock
Clock (Syscon to Servo)
Combination, Comb Filter
Converter
Capstan Motor
Control
Cylinder
Cylinder-Motor
Cylinder-Sensor
Data (Syscon to Servo)
Decibel
Direct Current
Direct Drive Motor Unit
Demodulator
Detector
Deviation
Emitter
Emitter Follower
Emphasis
Encoder
Envelope
End of Tape
Equalizer
External
Fuse
Feed Back Clamp
Full Erase
Fast Forward, Flipflop
Frequency Generator
Front Loading Switch
Frequency Modulation
Frequency Sub Carrier
Forward
Generator
Ground
High Pass Filter
I
K
L
M
N
O
P
R
S
H.SW
Hz
IC
IF
IND
INV
KIL
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
NC
NR
OSC
OPE
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
STB
SW
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Head Switch
Hertz
Integrated Circuit
Intermediate Frequency
Indicator
Inverter
Killer
Left
Light Emitting Diode
Limiter Amplifier
Loading Motor
Long Play
Low Pass Filter
Luminance
Motor
Maximum
Minimum
Mixer, mixing
Monostable Multivibrator
Modulator, Modulation
Multiplexer, Multiplex
Mecha State Switch
Non Connection
Noise Reduction
Oscillator
Operation
Playback
Playback Control
Playback-Chrominance
Playback-Luminance
Printed Circuit Board
Power Control
Phase Detector
Pulse Generator
Peak-to Peak
Right
Recording
Recording-Chrominance
Recording-Luminance
Reel Brake
Reel Sensor
Reference
Regulated, Regulator
Rewind
Reverse
Radio Frequency
Remote Control
Relay
Serial Clock
Sensor Common
Serial Data
Segment
Select, Selector
Sensor
Search Mode
Serial Input
Sound Intermediate Frequency
Serial Output
Solenoid
Standard Play
Serial Strobe
Switch
C1-1