Tracker Off-Road LS2 Guide

SERVICE PARTS MANUAL
694824-D
Issued 03-19 Revised 08-19

Page i
694824 Service Parts Manual
SERVICE PARTS MANUAL
GASOLINE EFI POWERED GOLF CAR
TRACKER LS2
STARTING MODEL YEAR 2020
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be-
yond the factory specifications. Such modifications can cause serious personal injury or death. The manufacturer prohibits and dis-
claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
The manufacturer reserves the right to incorporate engineering and design changes to products in this manual, without obligation to in-
clude these changes on units sold previously.
The information contained in this manual may be revised periodically by the manufacturer, and therefore is subject to change without
notice.
The manufacturer DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL
AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
MANUFACTURER INFORMATION
Textron Specialized Vehicles, Inc.
1451 Marvin Griffin Road
Augusta, Georgia, USA 30906-3852
Dealer: 800-296-4804
Consumer: 877-394-6727
www.trackeroffroad.com

Page ii
GENERAL INFORMATION
694824 Service Parts Manual
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless
otherwise indicated.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Failure to properly maintain batteries may void the warranty. Refer to the battery manual for
instructions on the proper maintenance and care of the batteries.
BATTERY PROLONGED STORAGE
Batteries self-discharge over time. The rate of self-discharge varies depending on the ambi-
ent temperature, the age and condition of the batteries.
Fully charged batteries will not freeze in winter temperatures unless the temperature falls
below -75°F (- 60°C).
For winter storage, the batteries must be clean, fully charged and disconnected from any
source of electrical drain.
The battery charger may remain connected to the vehicle to maintain a full charge on the
batteries, provided the charger is plugged into an active electrical source. If power to the
electrical source is disconnected or interrupted, the battery charger continues to check the
charge on the battery pack. This pulls power from the battery pack and eventually drains
the batteries if power is not restored in a timely manner.
As with all electric vehicles, the batteries must be checked and recharged as required or at
a minimum of 30 day intervals.
Check and maintain the proper fluid level in all battery cells during the storage period.
Proper fluid level is required for maximum battery performance.
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant contain-
ers with absorbent material such as sand. Dispose in accordance with local, state and fed-
eral regulations for acid and lead compounds. Contact local and/or state environmental
officials regarding disposal information.

Page iii
TABLE OF CONTENTS
Service Parts Manual
SECTION Page No.
HOW TO USE THE SERVICE PARTS MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D - 1
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E - 1
DIRECTION SELECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F - 1
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G - 1
ENGINE AND MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H - 1
ENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J - 1
FRONT SUSPENSION AND STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K - 1
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L - 1
REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M - 1
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N - 1
SEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P - 1
STARTER/GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R - 1
WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S - 1
DECALS AND LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T - 1

Page iv
NOTES
Service Parts ManualService Parts Manual

Page v
HOW TO USE THE SERVICE PARTS MANUAL
694824 Service Parts Manual
This manual is divided into several sections:
•GENERAL INFORMATION
•ILLUSTRATED PARTS BREAKDOWN
The first section, GENERAL INFORMATION, contains the following information:
•WARRANTY INFORMATION
•TABLE OF CONTENTS
•HOW TO USE THE SERVICE PARTS MANUAL
The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your
vehicle.
USE OF THE MANUAL
To use this manual, consult the TABLE OF CONTENTS to locate the information or illustration required.
Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its
model number be supplied to Service Parts when ordering any replacement components.

Page vi
HOW TO USE THE SERVICE PARTS MANUAL
694824 Service Parts Manual
1. WHEN THE PART NUMBER IS NOT KNOWN
•Determine the function and application of the part required. Turn to the TABLE OF CONTENTS and select
the most appropriate title.
•Turn to the page number indicated and locate the desired part on the illustration.
•From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying
description for specific information regarding the part.
2. IF YOU KNOW THE PART NUMBER
•Locate the part number or description in the appropriate column on the parts list page.
NOTE: Confirm the part selected is correct by verifying it with the illustration.
If an asterisk (*) appears in the part number column on the parts list page, read upward until a part number is found. The
part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates the part depicted is not available
for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Repair and Service Manual is available from
the Service Parts Department.
Title Title
Left hand
illustration page Parts list (continued on
rear of page if required)
Front of Vehicle
123
101
100
99
98
120
74
70
71
64
63
65
66
67
121
122
114
119
115
111
73
72
112
118
116
113
62
69
94
96
95
82,87
81,86
84,89
83,88
102,104
105
79
91
92
107
106
62 - Includes Items 63 - 66, 69 - 74
70 -Incl
udes Items 71 - 74
81- Includes Items 82 - 84
86 - Includes Items 87 - 89
94 - Includes Items 95, 96
111 - Includes Items 112 - 114
118 - Includes Items 119 - 121
126 - Includes Items 127 - 131
103
*See Body Section for
decal information
127
128129
130
131
126

Page vii
HOW TO USE THE SERVICE PARTS MANUAL
694824 Service Parts Manual
3. COLOR CODE FOR BODY COMPONENTS
The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl,
rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two
digit color code.
CODE # DESCRIPTION
11 BLACK
39 FLAME RED

Page A-1 694824 Service Parts Manual
ACCELERATOR
Front of Vehicle
32
33
28
22
29
30
22
24 20
15
14
26
25
13
36
2
3
4
11
10
21
19
18
17
16
4
5
7
19 8
To harness
from direction
selector
Part of Frame
1Pedal Box Assembly includes items 2 - 33
27 Accelerator Pedal Assembly includes items 28 - 30

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-2
694824 Service Parts Manual
ACCELERATOR
1 666105 Pedal Box Assembly (Includes Items 2 - 33).................................................... 1
2 652241G03 Accelerator Pedal Bracket......................................................................... 1
3 01051G01 Pan Head Phillips Screw, #8 - 10 x 1/2" Lg............................................... 4
4 25853G03 Pedal Box and Cover................................................................................. 1
5 00684G6 Truss Head Screw (SS), #8 - 32 x 3/4" Lg................................................. 2
6
7 01050G02 Pan Head Torx Screw, #4 - 20 x 5/8" Lg.................................................... 2
8 00487G3 Socket Head Screw, 1/4" - 20 x 3/8" Lg..................................................... 1
9
10 15126G1 Lock Nut, 5/6" - 24..................................................................................... 1
11 72716G01 Micro Switch Cam...................................................................................... 1
12
13 608608 Accelerator Cable...................................................................................... 1
14 17677G1 Spring Retainer.......................................................................................... 1
15 17979G1 Bushing, .75" x 2" Lg ................................................................................. 1
16 73046G01 Compression Spring.................................................................................. 1
17 17677G2 Spring Retainer, 3/8".................................................................................. 1
18 72072G01 Accelerator Rod......................................................................................... 1
19 00532G4 Hex Nut, 5/16" - 24.................................................................................... 2
20 10385G4 Clevis Yoke (Adjustable)............................................................................ 1
21 10386G3 Clevis Pin, 5/16" x 13/16" Lg ..................................................................... 1
22 17838G1 Nylon Bushing, .37" x .31" Lg.................................................................... 3
23
24 10387G3 Cotter Pin, 3/32" x 3/4" Lg ......................................................................... 1
25 74432G01 Pedal Pivot Pin .......................................................................................... 1
26 12064G6 Push Nut, 5/16".......................................................................................... 1
27 25799G03 Accelerator Pedal Assembly (Includes Items 28 - 30)............................... 1
28 16409G1 Oval Rivet, 3/16" x 7/16" Lg................................................................ 6
29 27512G01 Accelerator Pedal Pad ........................................................................ 1
30 652824 Accelerator Pedal................................................................................ 1
31

Page A-3 694824 Service Parts Manual
THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
ACCELERATOR
32 658940 Pedal Harness........................................................................................... 1
33 654645 Grommet (Rubber).................................................................................... 1
34
35 17618G1 Nylon Clamp, 7" Lg (Not Illustrated)................................................................ 3
36 00715G2 Hex Washer Head Bolt, 5/16" - 18 x 3/4" Lg.................................................... 4

Page A-4
694824 Service Parts Manual
Notes:
ACCELERATOR

Page A-5 694824 Service Parts Manual
ACCELERATOR
1
8
6
2
10
9
5
13
16
3
12
14
To Direction Selector
Shifter Cable
Rear Axle
Engine
Front of Vehicle

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-6
694824 Service Parts Manual
ACCELERATOR
1 606005 Governor Bracket (Lower)................................................................................ 1
2 606284 Governor Link Rod........................................................................................... 1
3 660005 Governor Rod Guard........................................................................................ 1
4
5 606083 Governor Bracket (Upper)................................................................................ 1
6 632936 Governor Cable / Direction Selector Bracket................................................... 1
7
8 606283 Governor Lever Bushing.................................................................................. 1
9 606421 Flanged Hex Head Bolt, M6 - 1 x 30mm Lg, Grade 8.8................................... 1
10 606256 Flanged Hex Head Bolt, M10 - 1.25 x 25mm Lg, Grade 8.8............................ 2
11
12 606264 Flanged Hex Head Bolt, M6 - 1 x 20mm Lg, Grade 8.8................................... 1
13 73876G01 Flanged Hex Head Bolt, M6 - 1 x 12mm Lg, Grade 8.8................................... 1
14 601476 Lock Nut, M6 - 1............................................................................................... 1
15
16 450452 Flanged Hex Nut, M6 - 1.................................................................................. 1

Page A-7 694824 Service Parts Manual
Notes:
ACCELERATOR

Page A-8
694824 Service Parts Manual
Notes:
ACCELERATOR

Page B-1 694824 Service Parts Manual
AIR FILTER
Air Filter Assembly includes items 2 - 6
1
Front of Vehicle
Seat Support
2
7
13
14
15
8
10
11
5
3
4
6

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page B-2
694824 Service Parts Manual
AIR FILTER
1 658941 Air Filter Assembly (Includes Items 2 - 6)......................................................... 1
2 659139 Air Cleaner Assembly................................................................................ 1
3 658957 Air Cleaner Cover...................................................................................... 1
4 72604G01 Air Cleaner Clip ......................................................................................... 2
5 28463G01 Air Filter ..................................................................................................... 1
6 28462G01 Dust Ejector Valve ..................................................................................... 1
7 659142 Air Cleaner Mounting Bracket......................................................................... 1
8 601910 Air filter Tube................................................................................................... 1
9
10 11391G5 Hose Clamp, .81"............................................................................................ 1
11 11391G7 Hose Clamp, 1.56".......................................................................................... 1
12
13 606261 Flanged Hex Head Bolt, M8 - 1.25 x 20mm Lg, Grade 8.8............................. 2
14 00414G7 Hex Head Bolt, 1/4" - 20 x 7/8" Lg, Grade 5 ................................................... 2
15 14390G4 Lock Nut, 1/4" - 20 .......................................................................................... 2

Page B-3 694824 Service Parts Manual
Notes:
AIR FILTER