TrailMaster Blazer4 150X Parts list manual

TrailMaster
Blazer4 150X/200X
Set up instruction
Version: 1.1
2020/09/02
This set up instruction is prepared for mechanic or experienced customer only! This instruction will introduce the
set up of Blazer4 150X/200X step by step to ensure a correct assembly, however all information in this instruction
is for reference only! Before assembly, please make sure you have proper tools and knowledge to do it!

Blazer4 150X/200X Set up instruction
1
1. Check the components after opening the box (pic.1).
Pic.1

Blazer4 150X/200X Set up instruction
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2. Assembly
2.1 Assemble the rear shocks (pic.2): take down the bolts from the shocks;
lift the rear swing arm to let the top of shock into the mounting of
frame, use 37-44NM torque to fix the shocks attached the frame.
(Note: 1NM = 0.74 lb ft)
Pic.2
2.2 Assemble the front lower suspension arm (pic.3): lift the frame over
the ground, take down the bolts and washers on the strut, attach the lower
suspension arm to the strut, put on the washer and castle nut in order,
screw the nut with 55-62NM torque, fix the cotter pin 2.5X25 through the
castle nut.

Blazer4 150X/200X Set up instruction
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Pic.3
2.3 Assemble the front fender (pic.4 and pic. 5): assemble the front
fender brackets and front fenders.
Pic. 4

Blazer4 150X/200X Set up instruction
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Pic. 5
2.4 Assemble the rear fender (pic.6 and pic.7): assemble the rear fender
brackets and rear fenders.
Pic.6

Blazer4 150X/200X Set up instruction
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Pic.7
2.5Assemble the rear wheels (pic.8): screw the castle nut M16x1.5 tightly
with 98-103NM, put on the cotter pin 3X40, lift the frame to install
the wheel (please pay attention to the right direction of wheel
installation as shown in the pic. 8), screw the tire nuts tightly with
torque 37-44NM, cover the hub cover.
Pic.8

Blazer4 150X/200X Set up instruction
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2.6 Assemble the front wheel (pic.9): Take down the tire bolts on the hub,
set up the front wheel on the right position of hub, fix the tire bolts with
37-44NM torque, put on the hub cover.
Pic.9
2.6 Assemble the rear cargo rack (pic.10): Hold the rear cargo rack
aiming installation positions on the cargo rack and the frame (to avoid
bumping between frame and cargo rack, please lay on some air bubble on
the frame for better protection!), put the R-washers onto the bolts M8X55,
screw on the bolts 3circle. Then put on the bolts M8x20 and M8
self-locking nuts to the rack support arms, attach the arms with rear cargo
rack and frame together, tightening all the bolts.

Blazer4 150X/200X Set up instruction
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Pic.10
2.7 Assemble the fuel tank (pic.11) and connect the tail light wiring:
install the tank on the mount position of rear cargo rack with M8x25 bolts
using 22-29 NM torque. Connect the tail light wiring.
Pic.11

Blazer4 150X/200X Set up instruction
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2.8 Connect the fuel tubes: connect the fuel tube and vacuum tube as
shown in pic.12.
Vacuum tube t-cock, fuel tube, connect fuel tube, vacuum tube
Pic.12
2.9 Assemble the seats back (pic.13): Insert the seat back into the mount
holes of seats frame.
Pic.13

Blazer4 150X/200X Set up instruction
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2.10 Assemble the roll cage bars (pic.14 and Pic15): put two sides of long
bar cages onto the connection rods on frame and rear cargo rack fixing
with bolt M8x55, R-washer and M8 nut.
Pic.14
Pic.15

Blazer4 150X/200X Set up instruction
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2.11 Install the seatbelts (pic.16): Install the seatbelts onto the seat belt
mounting brackets
Pic.16
2.12 Assemble the steering wheel adapter and steering wheel (pic.17):
Pic.17

Blazer4 150X/200X Set up instruction
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2.13 connect turn lights wirings (pic.18): plug in the wires of rear left /
right turn light according to cable colors. After all wires are connected,
bundle the cables.
Pic.18
2.14 Assemble canopy top (pic.19): Put on the canopy top and foam
padding.
Pic.19

Blazer4 150X/200X Set up instruction
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2.15 Install the battery, battery cover: put the battery liquid into the
battery body, close the battery cover. Put the cushion plate into the
battery mount box. Connect the battery wires to the battery poles “+
to +; - to –”, cover them. Put the wired battery into the battery mount
box covered with the plastic protection cover, put the wires out
through the protection cover slot, fasten the battery with battery
strap. (Note: because the battery liquid and wiring of battery poles
are dangerous, only experienced adult can carry out this carefully
with protection measures (protective glove, Prevent electric
screwdriver).
Before driving please read the user manual of TrailMaster Go-kart
Blazer4 150X/200X carefully, you will be given with important safety
information and advices.
Thanks a lot for choosing TrailMaster Go-kart Blazer4 150X/200X, For
more other products of TrailMaster, please visit
www.bvpowersports.com !
BV Powersports, LLC