Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................7
1InstallingtheSteeringWheel............................7
2ConnectingtheBattery....................................7
3CheckingtheFluidLevelsandTire
Pressure.........................................................8
4BurnishingtheBrakes......................................8
5ReadingtheManualandViewingthe
SetupMaterial.................................................9
ProductOverview...................................................10
Controls............................................................11
Specications..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
PerformingDailyMaintenance..........................15
CheckingtheTirePressure...............................15
AddingFuel......................................................16
BreakinginaNewMachine..............................16
DuringOperation.................................................17
DuringOperationSafety...................................17
OperatingtheCargoBed..................................18
StartingtheEngine...........................................20
StoppingtheMachine.......................................20
ShuttingOfftheEngine.....................................20
LoadingtheCargoBed.....................................20
AfterOperation....................................................21
AfterOperationSafety......................................21
HaulingtheMachine.........................................21
TowingtheMachine..........................................22
TowingaTrailer................................................22
Maintenance...........................................................23
MaintenanceSafety..........................................23
RecommendedMaintenanceSchedule(s)...........23
DailyMaintenanceChecklist.............................25
MaintainingtheMachineunderSpecial
OperatingConditions....................................25
Pre-MaintenanceProcedures..............................26
PreparingtheMachineforMaintenance............26
LiftingtheMachine...........................................26
AccessingtheHood..........................................27
Lubrication..........................................................27
GreasingtheMachine.......................................27
GreasingtheFrontWheelBearings..................28
EngineMaintenance...........................................31
EngineSafety...................................................31
ServicingtheAirFilter.......................................31
ServicingtheEngineOil....................................32
FuelSystemMaintenance...................................34
InspectingFuelLinesandConnections.............34
ReplacingtheFuelFilter...................................34
ElectricalSystemMaintenance...........................34
ElectricalSystemSafety...................................34
ServicingtheBattery.........................................34
ReplacingtheFuses.........................................36
MaintainingtheHeadlights...............................36
DriveSystemMaintenance..................................38
MaintainingtheTires........................................38
InspectingtheSteeringandSuspension
Components.................................................38
AdjustingtheFrontWheelAlignment................39
CheckingtheTransaxle-FluidLevel..................40
ChangingtheTransaxleFluid...........................40
CheckingandAdjustingNeutral........................41
InspectingthePrimaryDriveClutch..................41
MaintainingthePrimaryDriveClutch................42
CoolingSystemMaintenance..............................42
CoolingSystemSafety.....................................42
CleaningtheEngine-CoolingAreas..................42
ServicingtheRadiator......................................43
BrakeMaintenance.............................................44
InspectingtheBrakes.......................................44
CheckingtheBrake-FluidLevel........................44
AdjustingtheParking-BrakeHandle.................44
AdjustingtheBrakeCables...............................45
ChangingtheBrakeFluid.................................45
BeltMaintenance................................................46
ServicingtheDriveBelt.....................................46
CheckingtheBelt-PullBumper.........................46
ChassisMaintenance...........................................47
AdjustingtheCargo-BedLatches.....................47
Cleaning..............................................................47
WashingtheMachine.......................................47
Storage...................................................................48
StorageSafety..................................................48
StoringtheMachine..........................................48
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