TABLE OF CONTENTS __________________________________________________1
INTRODUCTION ________________________________________________________3
GENERAL SAFETY RULES_______________________________________________4
INSPECTION/MAINTENANCE _____________________________________________4
TECHNICAL SPECIFICATIONS____________________________________________5
OVERALL DIMENSIONS ______________________________________________6
COMPONENT LISTS ____________________________________________________7
TO-SCALE HARDWARE_______________________________________________9
BOLTS & SCREWS __________________________________________________9
SCALES __________________________________________________________11
WASHERS ________________________________________________________11
NUTS_____________________________________________________________12
TOOLS REQUIRED ____________________________________________________13
BOLT TORQUE________________________________________________________14
CHASSIS ASSEMBLY __________________________________________________15
1. FRAME ________________________________________________________15
2. AXLES _________________________________________________________16
3. WHEELS _______________________________________________________17
4. ROTATING HITCH MOUNT_________________________________________18
HITCH MOUNT ORIENTATION_______________________________________19
5. SUPPORT LEG __________________________________________________20
6. COUPLER ______________________________________________________21
7. BUMPER _______________________________________________________23
UTILITY BOX ASSEMBLY _______________________________________________24
1. FRAME ________________________________________________________24
2. STEPPED SIDE PANELS __________________________________________26
3. UPPER SIDE PANELS ____________________________________________27
4. PICKUP ________________________________________________________28
5. UTILITY BOX-TO-CHASSIS ________________________________________29
6. TAILGATES _____________________________________________________31
OPERATION __________________________________________________________33
MAINTENANCE _______________________________________________________35
GREASE POINTS ___________________________________________________35