TrailMaster TAURUS 400UTV Parts list manual

TrailMaster TAURUS
400UTV
Set up instruction
Version: 1.0
2013/09/16
This set up instruction guides our customer to set up the go kart TrailMaster TAURUS 400UTV step by
step to ensure a correct assembly for safe driving.

Pic
Instruction
Remark
●Install the rear suspensions (right
&left),attaching its upper end to the
frame with the attachment bolts①
M10×1.25×63 securely tightened.
Apply Loctite™ 242 to
the attachment bolt
when installing.
Torque of bolt ①
40N.m
●Attach the lower end to the lower
A-arm with the attachment bolts②
M10×1.25×50 securely tightened.
WARNING: Don’t lift up the vehicle
before installing the rear shock
absorbers.
NOTE：Press the rear
suspensions hard and then leave
go of them before installing the
front suspensions so that the
damping is smooth throughout the
range of travel.
Torque of bolt ②
40N.m
●Give an even application of
lithium base grease of 0.5~1mm
thick to the fitting surfaces on the
frame where the front suspensions
(right & left) are to be fitted and to
the pivot balls (upper & lower).
Mount the lower pivot ball on the
upper end of the front suspension
before installing the suspension to
the frame, and then install the
upper pivot ball, rubber spacer, flap
gasket and nut in sequence.
Apply thread
fastening glue
(Loctite™ 242) to the
threaded end of the
front suspension.
Torque of nut M14 x
1.25 : 21-25N.m.
①
②

●Install the tie rod end (right & left)
to the strut body with the
attachment bolts①M12×1.25×55
and three washer10 securely
tightened.
NOTE：Press and leave go of front
suspensions. Damping should be
smooth throughout the range of
travel. Check all front suspension
components for wear or damage,
inspecting the shocks for leakage.
Torque of bolt ①M12
× 1.25×55:35-
41N.m.
Shock spring preload can be
adjusted using the shock spanner
wrench.
Install the front wheels (right & left)
to the front hubs by the use of
locknuts②.
Make sure tapered end of nut goes
into taper on wheel.
CAUTION: If wheels are improperly
installed it could affect vehicle
handling and tire wear.
Torque of nut②
66N.m
Tire
pressure(front):7PSI
Install the rear wheels (right & left)
to the rear hubs by the use of
locknuts③.
Make sure tapered end of nut goes
into taper on wheel.
CAUTION: If wheels are improperly
installed it could affect vehicle
handling and tire wear.
Torque of nut③:
66N.m
Tire
pressure(rear):7PSI
●Connect the cable of the control
switch group.
●Install the steering wheel
assembly on the frame by the use
of two bolts④M10×1.25× 30.
Torque of bolt④:
35~40N.m
①
②
③
④

Install the cover and back of
speedometer by the use of tapping
screws①ST4.8×16.
●Install the bumper to the frame
by the use of two boltsM8×20②&
M10×40.③
Torque of bolt②
(M8×20) 21～25N.m
●Connect the cable of the turn
light.
Torque of bolt③
(M10×40) 35～
40N.m
●Install the cargo box to the frame
by the use of the pin①, rubber
spacer②, flap gasket③12 and
cotter pin④4×20.
①
②
③
①
②
④
③

●Install the damper to the frame
by the use of the washer ⑤10 and
cotter pin⑥2.5×20.
Grease the end of the
damper.
●Join the roof frame members,
front and rear, right and left, with
socket head cap screws M8 ×25①
and hex locknuts M8.
Torque of bolt M8×25
①21~25N.m
●Install the assembled roof frame
on the frame of the vehicle by the
use of bolts②M10×1.25×80 and
bolts M8×25③.
Torque of bolt M10
②35~40N.m Torque
of bolt M8 ③
21~25N.m
⑤
⑥
①
②
③