TrailMaster MID XRS Manual

TrailMaster MID XRS
Set up instruction
Version: 1.0
2011/11/28
This set up instruction guides our customer to set up the go kart TrailMaster MID XRS step
by step to ensure a correct assembly for safe driving.

MID XRSSet up instruction
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1. Check the components after opening the box.
1.1 One sport steering wheel (pic.1)
Pic.1
1.2.1 One standard parts package, one manual, four hub coves, 5 cable
bundles and one steering bolt cover (pic.2)
Pic.2

MID XRSSet up instruction
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1.2.2 In the standard parts package: 14 bolts M8x50, 2 cotter pins 3X40,
2 cotter pins 2.5X25, 20 R-washers, 6 self-locking nuts M8 (pic.3)
Pic.3
1.3 Two bar cages (pic. 4)
Pic.4
1.4 Two side bars for left and right side with tube seats (pic. 5)
Pic.5

MID XRSSet up instruction
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1.5 One top cross bar with tube seats (pic.6)
Pic.6
1.6 front wheels left and right; rear wheels left and right (pic.7)
Pic.7

MID XRSSet up instruction
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2. Assembly
2.1 Assemble the rear wheels (pic.8): Take off the nut M16x1.5 and Φ16
washer from the rear axle. Raise up the tail part and set up the rear wheel
onto the rear axle, screw the washer and nut screw tightly with
98-103NM, then open the cotter pin 3X40 for fixing, cover the hub cover.
Pic.8
2.2 Assemble the front wheel (pic.9): Take off the nut M12x1.25 and Φ
12 washer from the rear axle. Raise up the front part and set up the rear
wheel onto the rear axle, screw the washer and nut screw tightly with
55-62NM, cover the hub cover.
Pic.9
2.3 Assemble the long bar cages (pic.10): put two sides of long bar cages
onto the connection rods on frame and rear cargo rack fixing with bolt
M8x50, R-washer and M8 nut. Tighten the bolts.

MID XRSSet up instruction
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Pic.10
2.4 Assemble the side bar (pic.11): Put one side of side bar attaching the
long bar cage, connect the side bar and the long bar cage together with
bolt M8x50, R-washer, screw the bolts 3 turns. Connect another side of
side bar onto the connection rod of frame with R-washer, bolt M8x50 and
bolt. Screw on all the bolts tightly.
Pic.11
2.5 Assemble the cross bar (pic.12): Connect the cross bar with two long
bar cages with bolt M8X50 and R-washer, do not tightening the bolts at
this step.

MID XRSSet up instruction
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Pic.12
2.6 Screw on the bolts from step 2.3 to 2.5 with torque 22-29NM.
2.7 Assemble the steering wheel: Check the front wheel is at the straight
position. Take down the bolts on steering shaft, put the steering wheel
correctly onto the steering shaft (as shown in pic. 13). Screw the bolts
with 11-16NM torque. Cover the steering bolt cover.
Pic.13

MID XRSSet up instruction
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Before driving please read the user manual of TrailMaster Go-kart MID
XRS carefully, you will be given with important safety information and
advices.
Thanks a lot for choosing TrailMaster Go-kart MID XRS.
For more other products of TrailMaster, please visit
www.bvpowersports.com !
BV Powersports, LLC