Trane CXPA Owner's manual

Installation
Operation
Maintenance
Split System Evaporator Unit - 5 to 50 Ton
Fan and Coil Modules
Onix Split System - CXPA
50/60 Hz
SSC-SVN001F-EN
November 2016
SAFETYWARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can behazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers,and labels that are attached to the equipment.

2SSC-SVN001F-EN
Important Notice
Refrigerant EmissionControl
Gas conservation and emission
reduction should be accomplished by
adhering to operational and service
procedures recommended by Trane,
withspecial attention tothefollowing:
The refrigerant used in any type of AC
equipment must be always recovered
and/or recycled for reuse, reclaimed or
completely destroyed after being
removed from the unit. Never release
the refrigerant to the atmosphere.
Always consider the possibility of
recyclingor reprocessingthe refrigerant
before starting the reclaim process by
any method.
The ARI 700 Standard covers
questions about recovered refrigerant
andacceptablequality.
Use only approved and safe cylinders.
All applicable safety and shipping
standards must be met during the
transportationof refrigerant containers.
Recycling equipment should be used to
minimize emissions during the transfer
of refrigerant gas. Always use methods
that generate the lowest possible
vacuum during the recovery and
condensation of refrigerant into the
cylinder.
Literature Change History
This new manual describes the
installation, operation and maintenance
procedures for the new CXPA
evaporator units of theTraneOnix Split
System.
Important:
Trane do Brasil has a policy of continuous product development and reserves the right to change design and
specifications without notice. Only qualified technicians or technicians authorized by Trane should perform the
installation and servicing of equipment referred to in this publication. Failure to comply with and/or adhere to the
procedures in this manual mayvoid the product warranty.
IMPORTANT:
Dimensional measuring unitsonthis
catalog are on milimitres (mm).
(Exept for those locally referencied).

SSC-SVN001F-EN 3
Table of Contents
Important Notice 2
General Data 4
Unit Inspection 6
Transport andHandling 7
Installation Procedures 8
Refrigeration Piping (Interconnection) 9
Operation 10
Maintenance Procedures 12
Periodical Preventive Maintenance 14
Motor Electrical Data 15
WiringDiagram 18
DimensionalData 19
Conversion Table 38

4SSC-SVN001F-EN
General
Data 050 to 500
Tab. 01 - General Data - Coil and Fan Modules - CXPA 050 to 500
CXP A
050 CXP A 075
CXP A
100 CXP A 125
CXP A
150 CXP A 200 CXP A 250 CXP A 300 CXP A 350 CXP A 400 CXP A 500
Nominal Cap. Ton 5 7.5 10 12.5 15 20 25 30 35 40 50
Transmission - Standard 108 145 156 221 237 362 400 439 578 682 724
Transmission - Option 2 113 148 159 225 245 372 410 464 590 694 744
Transmission - Option 2 113 152 171 235 247 377 427 476 598 702 748
Nominal weight (kg) according to the transmission option selected.
Tab. 01a - Nominal Weight - Coil and Fan Modules - CXPA 050 to 500
Note:
(1) CXPA equipment nominal weight varies according to the transmission option selected for the model.
Notes:
(1) Length, depth and height data showed in this table 1 (above) are nominal reference values, that may vary depending on fan discharge and module mounting options. Refer to
dimensional drawings forthemodules in this publication.
(2) Capacity are based on ARI 210 for equipments up to 5,0 TRand ARI 340 for equipmentes exceeding 5,0 TR.
CXPA
050 CXPA 075 CXPA 125 CXPA 300 CXPA 350 CXPA 400 CXPA 500
Rated Capacity Ton 5 7.5 10 10 12.5 15 15 20 20 25 25 30 35 40 50
Number of circuits 1 1 1 2 2 1 2 1 2 1 2 2 2 2 2
Length mm 950 1135 1420 1420 1470 1470 1470 1920 1920 1870 1870 2200 2770 2770 2770
Depth mm 485 565 660 660 580 580 580 670 670 800 800 800 800 900 900
Height mm 510 590 585 585 770 940 940 880 880 1100 1100 1100 1100 1220 1490
Copper Pipe Dia. in. 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2"
Rows 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
FPF Fins per foot) 132 144 132 132 132 144 144 156 156 156 156 156 156 156 156
Finned Face Area m2 0.37 0.56 0.71 0.71 0.93 1.11 1.11 1.47 1.47 1.83 1.83 2.21 2.61 2.97 3.72
Size 1 mm 457 x457 457 x 508 457 x 508 457 x508 356 x 356 356 x 356 356 x 356 381 x 778 381 x 778 305 x 508 305 x 508 381 x 508 457 x 508 457 x 508 483 x 686
Qty 1 2 1 3 3 8 4 4 4 4 12 12 8 10 5 10
Size 2 mm -- 508 x 635 -- -- -- 356 x 508 356 x 508 305 x 778 305 x 778 -- -- 305 x 508 406 x508 406 x 508 305 x 686
Qty 2 -- 1 -- -- -- 4 4 1 1 -- -- 4 2 1 2
Size 3 mm -- -- -- -- -- -- -- -- -- -- -- -- -- 457 x 610 --
Qty 3 -- -- -- -- -- -- -- -- -- -- -- -- -- 5 --
Size 4 mm -- -- -- -- -- -- -- -- -- -- -- -- -- 406 x 610 --
Qty 4 -- -- -- -- -- -- -- -- -- -- -- -- -- 1 --
Length mm 950 1135 1420 1420 1470 1470 1470 1920 1920 1870 1870 2200 2770 2770 2770
Depth mm 485 565 660 660 580 580 580 670 670 800 800 800 800 900 900
Height mm 510 590 690 690 830 830 830 1000 1000 1100 1100 1100 1100 1220 1220
Number of Fans 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3
Standard HP 0.75 1.0 1.5 1.5 2.0 3.0 3.0 4.0 4.0 4.0 4.0 5.0 7.5 7.5 7.5
Opção 1 HP 1.0 2.0 2.0 2.0 3.0 4.0 4.0 6.0 6.0 6.0 6.0 7.5 10.0 10.0 12.5
Opção 2 HP 1.5 3.0 4.0 4.0 5.0 5.0 5.0 7.5 7.5 10.0 10.0 10.0 12.5 12.5 15.0
Air Flow - Min m3/h 2720 4080 5440 5440 6800 8160 8160 10880 10880 13600 13600 16320 19040 21760 27200
Air Flow - Nom. m3/h 3400 5100 6800 6800 8500 10200 10200 13600 13600 17000 17000 20400 23800 27200 34000
Air Flow - Max m3/h 4000 6000 8000 8000 10000 12000 12000 16320 16320 20400 20400 24480 28560 32640 40000
CXPA
100
CXPA
150 CXPA 200 CXPA 250
Coil Module
Air Filters
Fan Module
Transmission Option

SSC-SVN001F-EN 5
Tab. 02 - General Data - Condensing Units TRAE - 050 to 300
General
Data TRAE/TRCE
Note:
(1) RLA = Rated Amps - 220V / 60 Hz. (2) FLA = Full Load Amps - 220V / 60 HZ (3) Voltagem variation: +/- 10%
Mod el 0 5 0 0 7 5
Nom in al Cap. To n 5 7,5
Widt h m m 993 1217
Dep t h m m 560 560
Hei gh t m m 1 393 149 4
Typ e Sc r o ll Scro ll
Rows 4 4
FPF (Fin pe r Fee t) f t 14 4 144
Fin Si de Ar ea m20,55 0,83
Quan t it y 1 1
Mo t o r CV 1 ,5 3
N° Fase 3 3
Mo t o r Ro t at io n / No o f Po le s RPM 1700 / 4 1710 / 4
Air Flo w m3/h 5500 8250
Eq u ip m e n t W e ig t h kg 184 210 305 310 400 400
Di m e n si o n s
Con d e ns i n g Fan
Con d e ns i n g Co il
Com p r es s o r
1720 / 4 1720 / 4 1730 / 4
9950 13770
352
15750
1 1 1
4 4 5
3 3 3
4 4 4
144 1 44 144
0,99 1,3 9 1,72
Sc ro ll Scro ll Sc ro ll
C1: 1/7,5
1/10
C2: 1/5
1/15 2 /7,5
1 545 1620 1 849
1 491 1712 1 712
560 5 60 560
1 00 1 25 1 50
10 12, 5 15
Qt y/To n 2/51 /7, 51/ 5Ton
Tab. 03 - Dados gerais unidade condensadora TRCE050 a 150 (60Hz)
M odel 50 75 300
Nominal Cap. Ton 5 7,5 30
Dimensions
Width mm 920 930 1850
Depth mm 420 620 1060
Height mm 818 920 1600
Compressor
Type Scroll Scroll Scroll
Qty. Ton 1 1 1 2 1 2 1 2 2
Rows 2 2 2 2 2 2 3
FPF (Fins perfoot) 228 216 216 216 144
FinSideArea m2 0,8 1,01 1,67 1,67 4,5
Condensing Fan
Quantity 1 1 1 1 2
Propeller diameter mm 22" 26" 30" 30" 30"
AirFlow m3/h 7234 9180 11900 11900 32300
P ipe Diameters
Number of Circuits 1 1 1 2 1 2 1 2 1 2 2
Equipment Weight kg 108 127 198 196 335 275 355 359 360 368 610
1021
Scroll
800
1275
100
10
1140
800
12,5
Condensing Coil
Scroll Scroll Scroll
2
Scroll
1or2
15 20 25
1350 1590 1067 1067
1096
200150125 250
1452
1096
1452
800
1275
2 2 2
204216 216 204
2,242,24
1
30"
2
26"
1
35"
1
35"
3,332,97
15300
2
18360
1/2"7/8"
3060023800
5/8" 7/8"11/8"5/8"7/8"1/2"5/8" 1/2"1/2"1/2"in.LiquidLine
2 1/8"13/8"15/8"11/8"15/8"
C1:11/8"
C2:7/8"
7/8"Suction Line 15/8"
227
13/8"11/8"7/8"in. 13/8"

6SSC-SVN001F-EN
UnitInspection
Aftertheunitisdeliveredatthejobsite:
-Verifythat thenameplatedatamatches
the data on the sales order and bill of
lading(includingelectricaldata).
- Verify that the power supply matches
theunitnameplatespecifications.
- Inspect the unit carefully for any
shipping damage.
If any damage or material shortage is
found it must be reported immediately
to the carrier. Specify the type and
extent of the damage on the carrier's
deliveryreceiptbeforesigning.
- Notify Trane do Brasil and/or the
contractor about the damages and
actions to repair the unit. Do not
attempt to repair the unit until the
damages are inspected.
Storage
If it isnotpossible toinstall the unit after
delivery, it should be stored in a safe
location, protected from the weather
and other damages. Improper
equipment storage or handling will void
theequipmentwarranty.
Unit Inspection
Instructionsforproperinstallation
Please consider the following items
required for proper installation before
placing the unit at the mounting
location:
- The mechanical room should be
provided with proper lighting for
servicingandmaintenance.
- Make certain the floor or foundation
is level, solid, and sufficient to support
the unit and accessory weights. Level
or repair thefloor before positioning the
unit.
- Provide the units with rubber pads or
vibration isolators.
- Install the hydraulic components
required to drain the water from the
condensate tray.
- Allow minimum recommended
clearances for routine maintenance
andservice(seepage 20).
- The same clearances should be
observed in case of several units
together or condensing units.
- Provide electrical installation. The
unit haselectrical inputs on bothsides.
- Provide enough clearance to access
pipingandremovecovers.
The power supply must comply with
Standard NBR 5410, as well as local
codes and/or NEC.
- The contractor should provide and
install the refrigeration piping - both for
the liquid line and the suction line - in
order to interconnect evaporator and
condensing units.
General Safety
The Trane equipment is designed for
safe and reliable operation, as long
as units are operated according to the
applicable safety rules. The system
uses electrical and mechanical parts,
as well as gas pressures, that may
injurypeople or damage theequipment
if safety rules are not followed.
Therefore, the installation, start-up and
maintenance of thisequipment must be
performed only by qualified personnel
or personnel approved by Trane do
Brasil. Follow all safety standards
related tothe task and warningson unit
labels, and always use proper toolsand
equipment.
Hazard Identification
WARNING!!
Warnings appear at appropriate
intervals and sections throughout
this manual to warn operators
and service personnel about a
potentially hazardous situation
which MAY result in serious
injury or equipment damage if
safety rules are not met.
CAUTION:!
Cautions appear at appropriate
intervals and sections throughout
this manual to warn operators
and service personnel about a
potentially hazardous situation
which may result in damage to
the equipment and/or
environment.

SSC-SVN001F-EN 7
Transport and
Handling
Handling and Displacement
Instructions
Proceed as follows to transport and
handlethe unit:
1. Check the manual or nameplate for
theactual equipment weight.
2. For all units, place lifting cables or
chains under the skid. Other lifting
methods may cause serious injuries or
equipmentdamage.
3. Do not allow chains, slings or steel
cables to touch the AC unit in order to
avoid damages or accidents. Use
suitable spreader bars as shown in the
figure.
4. The module packaging material
should onlybe removed after theunit is
placed at the final mounting location.
Take proper care while handling the
equipment.
5. During transportation, do not swing
the unit more than 15º (fifteen grades)
inrelationtothevertical position.
6. Always test-lift the unit to ensure
proper balance and stability before
lifting theunit tothemountinglocation.
7. For horizontal displacement, use
rollers of equal diameter under the
woodenbase.
Fig. 01 - Transport and Handling Instructions.
TRANSPORT
Upper wooden
base
Lower wooden
base
Lifting sling
Spreader
bar
Wooden
box
Lower wooden
base
WITHBOXWITHOUTBOX
WARNING!!
Each ofthecables,chainsorslings
used toliftthe unit mustbecapable
of supporting the entire weight of
the unit.
WARNING!!
The lifting equipment capacity
must exceed the unit weight by a
proper safety factor in order to
avoid death or equipment damage.

8SSC-SVN001F-EN
InstallationChecklist
Complete this checklist after installing
the unit to verify that all recommended
installation procedures are complete
before unit start-up.
This checklist does not replace the
detailed instructions in the appropriate
sections of this manual. Always read
the entire section carefully to become
familiar withthe procedures.
Receiving
The unit and parts have been
inspected to check for shipping
damages.
The unit has been checked for
control andmaterial shortage.
The nameplate data has been
verified against theorderdata.
Unit Location
The unit package has been
removed from the unit. Do not remove
the skid until the unit is at its final
location.
The unit location is appropriate
for the size of the unit and all air ducts,
refrigeration pipings and electrical
ducts. There are proper access and
maintenance clearances provided
around theunit.
Unit Handling
Proceed according to
instructionsonpage 6of thismanual.
Unit Installation
The unit is located at its final
position.
The skid and screws have been
removed.
The unit is properly installed and
thedrain slope iscorrect.
Rubber pads or isolators are
properlyadjusted(if installed).
Compressor pad screws have
been re-tightened.
ComponentReview
Fan and motor shafts are
parallel.
Fan and motor sheaves are
aligned.
The fan belt tension iscorrect.
Rotorscanbefreelyturned.
Locking screws, bearing screws
andsheaves are tightened.
Bearings do not oscillate when
turned.
AirDucts
The unit return duct (if used) is
secured and at least 8 cm of flexible
ductorcanvas areavailable.
The air supply duct must not be
changed or reduced, and its direction
must not be altered.The distance tothe
air supply discharge should be at least
three times the duct diameter. Place at
least 8cm of flexibleduct or canvas.
Installation
Procedures
WARNING!!
Disconnect the power supply to
avoid injuries or death caused by
electrical shock.
The main duct is connected to
terminal unitsandthereare noleaks.
All ducts comply with ABNT
Standards.
RefrigerantPiping
Siphons have been installed in
the suctionline, if required.
Pipingshavebeenleak-tested.
Refrigerant pipings are not
touching any other objects.
Controls
The control thermostat is
properly installed in an area away from
lampheat, warm orcold air flows, direct
sunlightandnot behindanydoors.
WiringDiagrams
Check the wiringdiagram on the
internal coverof theelectrical panel.
Power is supplied to theAC unit
by disconnecting switches or circuit
breakers.
Verify that all electrical terminals
arere-tighten.
Check phase sequencing and
unit connections.

SSC-SVN001F-EN 9
EXPANSIONVALVE
EQUALIZATION
SUCTIONPIPE
ORSUCTIONHEADER
THERMALBULB
INSULATION BULB
EVAPORATOR
COIL
BULB FIXED AT 12H POSITION
FOR PIPES UP TO DIA. 3/4”
AND 4H POSITION OR 8H POSITION
FOR 7/8”-DIA. PIPES AND LARGER
12H 8H 4H
RefrigerantPiping
Units should be interconnected
preferablybycopper pipes.
The Table 2 presents connection sizes
for Onix units and remoteTRCE/TRAE
condensing units, as well as liquid and
suction piping sizes recommended for
theinterconnection.
The equivalent lengths indicated
already include losses due to valves,
curves, elbows, reductions, etc.
MaximumDistances
(Recommended)
Distance between units: 24m
Differencebetweenunitlevels: 18m
Contact Trane do Brasil for distances
above therecommendedones.
Refrigeration Piping
(Interconnection)
Instructions for Fixing the
Expansion ValveThermostaticBulb
- In the suction line, as closest as
possibletotheevaporatoroutput.
- Before external equalization, inanho-
rizontal linerun.
Tab. 04 - Connection and Pipe Sizes Recommended by Circuit.
Liq Suct Liq Suct Liq Suct Liq Suct Liq Suct Liq Suct
5 1/2" 7/8" 1/2" 7/8" 1/2" 7/8" 1/2" 7/8" 1/2" 11/8" 5/8" 11/8"
7,5 1/2" 11/8" 1/2" 11/8" 1/2" 11/8" 1/2" 11/8" 5/8" 11/8" 3/4" 13/8"
10 5/8" 13/8" 5/8" 13/8" 5/8" 13/8" 5/8" 13/8" 5/8" 13/8" 3/4" 15/8"
12,5 5/8" 13/8" 5/8" 13/8" 5/8" 13/8" 5/8" 13/8" 3/4" 15/8" 7/8" 15/8"
15 7/8" 15/8" 7/8" 15/8" 3/4" 15/8" 3/4" 15/8" 3/4" 15/8" 7/8" 2 1/8"
20 7/8" 15/8" 11/8" 15/8" 7/8" 15/8" 7/8" 15/8" 7/8" 15/8" 7/8" 2 1/8"
25 11/8" 2 1/8" 11/8" 2 1/8" 11/8" 2 1/8" 11/8" 2 1/8" 11/8" 2 1/8" 11/8" 2 5/8"
TRCE / TRAECXS Mod.
Line (Ton) 6 m 6 to 12 m 12 to 23 m 23 to 46 m
Note: For equivalent lengths above the values indicated, please contact Trane or an authorized installer.
- The copper tube must be completely
clean.
- At the 12h position for pipes smaller
than 7/8", and 4h or 8h position for 7/8"
or larger pipes.
- Theninsulatethe pipesusingthermal
sheets.
MOUNTINGDIAGRAM
DRIERFILTERANDLIQUIDSIGHTGLASS
CAUTION:!
Do not operate the unit without
air filters.
MOUNTINGDIAGRAM
DRIERFILTER
DRIER FILTER -
Ø1/2”AND Ø5/8”THREAD
WELDEDDRIER FILTER
Ø5/8”Ø7/8”Ø1.1/8”
Weldedfilter Ø5/8”
onlyfor CXPA25
DRIER FILTER -
Ø1/2”AND 5/8”THREAD
LIQUIDSIGHTGLASS
WITH HUMIDITY INDICATOR
WELDEDDRIER FILTER
Ø5/8”Ø7/8”Ø1.1/8”
Weldedfilter Ø5/8”
onlyfor CXPA25

10 SSC-SVN001F-EN
Operation
Specificallydevelopedtokeeptheproper
pressure of the air-cooled condenser
during periods of low conditions of
externalenvironment.
General
Theair-cooledcondensersapplicationfor
operationduringthewholeyearorduring
lowtemperaturesperiodsrequiressome
means of control to keep condensing
pressures that assure a proper system
operation. It is essential that the proper
pressure of the refrigerant liquid is
controlledto:
1. Keep the liquid subcooling and avoid
gasbubblesintheliquidline.
2. Provide an adequate pressure at the
admission sideof thethermostaticvalve
High Pressure Control Valve - Head
MasterAlco to obtain a sufficient drop pressure by
meansofthevalvegate.
Without a proper condensing pressure
control, serious consequences like bad
cooling and components damage may
occur. Alco Head Master control offers
an efficient and economical method to
solve this usual problem in the industry
of air-cooledcondensers.
Operation
Thepressurecontrolvalve(HeadMaster)
isathree-waymodulatedvalvecontrolled
bythehighpressure. Theloadedcupula
makesa constant pressureover thetop
of the diaphragm. In high temperature
environments, the gas derivation that
enters in gate B is admitted under the
diaphragm where it puts itself against
the loadpressureof thecupula. Thegas
pushesthediaphragm up andallowsthe
support disc to close the superior
support,preventingtheflowof thegateB
(discharge gas), while the flow coming
from gateC doesnot standrestrictions.
When the room temperature falls, the
air-cooled condenser goes by a
corresponding decrease in the high
pressure. As the high pressure
(derivation) falls, it stops putting itself
against thecupulaloadpressureandthe
diaphragm moves downwards, moving
the stem and the support disc towards
thelowersupport.
Fig.02 - direction of gas inlet on valve
Fig. 03 - High pressure control valve
Important
This allows that the discharge gas
(derivation)isdosedinside thereceptor,
generating a higher pressure in the
discharge of the condenser. The higher
pressure in the condenser discharge
reduces the flow coming from gate C
andmakesthelevelof condensateliquid
raiseinthecondenser.