TransTank Versatile Boom Service manual

Operator’s HandBook
Versatile Boom™
www.tti.com.au
Manufacturer of “The Safest Tanks in Motion”

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Product HandBook
VersatileBoom™
Contents
Safety 4
General Safety Instructon 5
General Information 6
Description 6
Machine Limitations 7
Versatile Boom Operating Instructions 7
Before First Use 7
Installation 8
VersatileBoom Set up 9
VersatileBoom Calibration 10
VersatileBoom Operation 14
Clean-Up and Decontamination 15
Maintenance 16
Periodic Checks 16
Maintenance Schedule 16
Risk Assessment 18
Warranty 19
Warranty Policy 19
What this Warranty Does Not Cover 19
How to Obtain Service Under this Warranty 19
Warranty Limitaions 19

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Disclaimer
All information, illustrations, and specifications contained in this manual are based on the latest
product information available at the time of this publication’s printing. TransTank International
(TTi) reserves the right to alter and substitute specifications and methods at any time, in line with
our commitment to continuous improvement.
No patent liability is assumed with respect to the use of information contained within this
manual. While every precaution has been taken in the preparation of this manual, TTi assumes no
responsibility for errors or omissions.
Thank you for your purchase of a TTi VersatileBoom, which will provide
many years of reliable service when operated and maintained in
accordance with this manual.
The VersatileBoom is designed for mounting on to a vehicle such as a Utility Terrain Vehicle (UTV) or a trailer-
mounted spray unit. The VersatileBoom can be used for everything from herbicide or pesticide spraying
through to firefighting purposes.
The VersatileBoom unit is supplied complete, tested and ready to mount to your vehicle. TTi warrants that the
VersatileBoom has been designed and built for its intended purpose as a water or pesticide/herbicide spray
boom.
The owner is responsible to ensure that the equipment is operated in accordance with this manual, and with
Australian WorkSafe requirements. TTi is not liable for any loss, injury or death resulting from the failure to
observe all safe working regulations as required by law.
Included with your VersatileBoom is this Operator’s Handbook, which includes the Warranty Registration
Card, and the package of mounting hardware, nozzles and fittings for installation by the operator.

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VersatileBoom™
Safety
This manual is intended for use by personnel experienced in the use of this and similar equipment. Read
and understand this manual before attempting to operate or perform routine maintenance on this equipment.
Your safety is of prime priority.
A WARNING highlights an essential operating or maintenance procedure,
practice, condition or statement, which, if not strictly observed, could result in
injury or death of personnel, or long-term health hazards.
A CAUTION highlights an essential operating or maintenance procedure,
practice, condition or statement, which, if not observed, could result in damage
or destruction of equipment.
A NOTE highlights or clarifies an essential systems description, operating or
maintenance procedure, condition or statement.

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VersatileBoom™
General Safety Instructions
1. This unit is designed and manufactured solely for the purpose of spraying herbicides and pesticides, or
water for firefighting. Under no circumstances should it be used for any other purpose. It must never be
used in conjunction with fuel or similar materials.
2. Only authorised and trained personnel are to operate this equipment. Operators must have read and fully
understood this manual before operating the VersatileBoom.
3. Do not operate the VersatileBoom anywhere near bystanders, livestock, watercourses or any non-
targeted vegetation that may be in danger from spray drift contamination.
4. Wind direction and speed must be taken into account, as windy conditions may endanger the operator or
damage to adjacent non-target vegetation. Avoid spraying on hot and sunny days or when wind speed
exceeds 6.5km/h.
5. Do not operate this equipment while under the influence of alcohol or any drugs that could impair your
capabilities in any way.
6. Personal Protection Equipment (PPE) appropriate to the chemicals being used must be worn at all times
when operating the VersatileBoom. As a minimum, the PPE should include coveralls, gloves and boots. A
face shield and PVC apron are recommended depending on the task. It is recommended that the following
documents should be read and understood by the operator:
• Australian Standard for Chemical protective clothing AS3765
• Australian Standard for Respiratory protection devices AS1715
7. Ensure the capacity of the vehicle is suitable for the loaded mass of the spray unit and VersatileBoom.
Refer to the vehicle’s operator manual for safe working loads, correct securing points and relevant safety
instructions. Do not exceed the carrying and braking capacity as specified by the vehicle manufacturer.
8. The VersatileBoom must be securely mounted on the vehicle. Ensure all fasteners are tightened and
secure before operation.
9. Do not disconnect any hoses, nozzles or filters while the equipment is operating. Disconnecting any
components while under pressure may result in uncontrolled fluid discharge which may be hazardous.
10. At completion of the operation, switch the pump off and relieve any residual pressure by opening a spray
boom valve or other device, such as a spray gun trigger.
11. At completion of the operation, decontaminate the VersatileBoom and spray system. Drain any residue
chemicals and store in a sealed container. Flush the system with fresh water and dispose of any unwanted
chemicals and tank rinse residue in accordance with current environmental and workplace health and
safety regulations.
12. Any unauthorised modifications to this equipment may affect its function and create a serious safety risk.
Any unauthorised modifications will void any warranty on the unit.

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VersatileBoom™
General Information
Description
The TTi VersatileBoom is designed to distribute herbicides, pesticides or water feed by a separately
supplied fluid dispensing system. A typical example of a VersatileBoom fitment is shown at Figure 1, with
the unit mounted on the rear of a Utility Terrain Vehicle (UTV) and fed by a TTi OnDeck spray unit.
Figure 1 – VersatileBoom mounted on UTV
Mounting the VersatileBoom to the vehicle or trailer can be achieved by bolting directly to the vehicle’s frame
with the supplied bolts (refer to Figure 2), or using the optional Hayman Reece Hitch-it attachment, refer to
Figure 3. The optimum height is to have the spray nozzles 500mm above ground level.
Figure 2 – VersatileBoom – Direct Bolted Mounting

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Figure 3 – VersatileBoom – Hyman Reece Hitch-it Mounting
The VersatileBoom has three adjustable centre nozzles and two off-centre end jets to provide a range of
spray volumes and patterns, which can achieve up to a 4m width swath.
Machine Limitations
The VersatileBoom (and associated spray system) is subject to operating limitations. It is the operator’s
responsibility to ensure that this equipment is being operated safely and within these limitations.
VersatileBoom Operating Instructions
Before first use
Your VersatileBoom is delivered partially assembled and ready to be fitted onto the vehicle. Before use, it
needs to be set up using the following instructions:
1. Complete the warranty registration online at www.tti.com.au/warranty-registration, or use the Warranty
Registration Card at the back of this handbook.
2. Store this handbook in a safe and easily accessible place for future reference.
WARNING: The operator must fully understand all aspects of this handbook. Do not
operate the VersatileBoom and associated spray system if you are unfamiliar with
its operation until you have read this handbook.

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3. Read and thoroughly understand this handbook, paying particular attention to all safety requirements,
before using the VersatileBoom for the first time.
4. Check that all fittings, valves and hoses are secure following transit, and are not damaged in any way.
Installation
The VersatileBoom is fitted to its mounting vehicle and set up as follows:
CAUTION: The VersatileBoom must be securely mounted to the vehicle. Failure to do
so may result in the unit falling off the moving vehicle. Warranty is conditional on the
VersatileBoom being correctly mounted.
1. Open the package of mounting hardware, nozzles and fittings and separate all components so they can be
easily selected when required in the following steps.
2. Mount the VersatileBoom onto the vehicle securely, depending on configuration, refer to Figure 2 and
Figure 3. The optimum height is to have the spray nozzles 500mm above ground level. Ensure the securing
bolts (supplied in the package) are tightened sufficiently.
3. Insert the two supplied endcaps into the top of the VersatileBoom’s two mounting frame arms, refer to
Figure 4.
Figure 4 – VersatileBoom mounting frame endcaps

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VersatileBoom™
VersatileBoom Set up
NOTE: Ensure the pump system is switched off and depressurised when connecting
the supply hose.
1. Connect the supply hose to the discharge port of the spray pump or delivery hose. Ensure the spray
system’s pump is switched off or isolated when connecting the VersatileBoom’s supply hose.
2. For one of the outlet ports of the three adjustable nozzles, insert the filter into the port body as shown in
Figure 5.
Figure 5 – Adjustable spray nozzle installation
3. Insert the nozzle tip into the nozzle cap, then press in the sealing washer.
4. Push the nozzle cap assembly onto the outlet port body and rotate 90 degrees to lock it into place.
5. Repeat steps 2 to 4 for the remaining two adjustable nozzles.
6. For one of the off-centre end jets, insert the brass nozzle tip into the steel nozzle cap, then press in
the sealing washer, refer to Figure 6.

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Figure 6 – Off-centre end jet nozzle installation
NOTE: Ensure the brass nozzle tip is orientated such that the arrow shape is
pointing inwards.
7. Screw the nozzle cap assembly onto the off-centre end jet port body. The nozzle tip must be orientated
such that the open end of the triangle shape orifice is facing outwards, that is, the arrow shape is pointing
inwards.
8. Tighten the nozzle cap firmly.
9. Repeat steps 6 to 8 for the second end jet nozzle.
10. At first use, fill the spray unit with water for calibration of the VersatileBoom, refer to the calibration
procedure below.
VersatileBoom Calibration
Accurate calibration is an essential element of any spraying function as it ensures that the chemical is applied
at the rate specified on the product label. Application in excess of the recommended rate may be dangerous,
can damage crops and is uneconomical.
Calibration must be carried out:
• When spraying for the first time with new spray equipment
• At the beginning of each season
• After changes of nozzle tips, spraying pressure or vehicle speed
• After every 100 hectares of spraying

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VersatileBoom™
PPE appropriate to the chemicals being used must be worn at all times when calibrating the OnDeck. As a
minimum, the PPE should include coveralls, gloves and boots. A face shield and PVC apron are recommended.
Calibration Procedure
Check the label on the chemical container for the application rate and recommended spray nozzle type, refer
to Figure 7, which shows the TeeJet AIXR nozzle application chart. To apply a specific rate of chemical to the
target surface, work out the:
• total sprayer output,
• travel speed, and
• the swath width.
Using these parameters, the application rate is calculate as follows.
Measure Total sprayer output [L/min]
Set the pressure at the correct level for spraying determined by the type of nozzles. All nozzles used for
spraying should be left on. For initial trials, set the pressure regulator at approximately 2 bar and adjust as
needed.
1. Fill the spray supply tank with clean water and run the sprayer at the correct pressure with all nozzles
operating.
2. Place a measuring jug under first nozzle for one minute, then measure how much water is in the jug.
3. Repeat for all nozzles. Nozzle output should not vary by more than 10%. If it does, the nozzle could be
worn or damaged and should be replaced.
4. Add all the jug measurements to find the total sprayer output in litres per minute.
Measure the travel speed [km/h]
The normal speed for spraying with small boom sprayers is 4–10 km/h. The slower the travel, the higher the
application rate. Adjust travel speed to suit ground conditions.
1. Measure how many seconds it takes to travel 100 metres with the sprayer attached and half full.
2. Calculate your travel speed by inserting the time in seconds into the following formula: Travel speed (km/h)
= distance travelled in metres (say 100m) x3.6 / Time taken (in seconds)
Calculate spray application rate [L/Ha]
First, measure the swath width in metres. For general broadcast spraying, the swath width is equal to the
number of nozzles multiplied by the nozzle spacing. For band spraying the swath width is equal to the total of
all the band widths. Calculate the application rate using the following formula:
Application rate (L/ha) = (600 x total sprayer output (L/min)) / (swath width (m) x travel speed (km/h))
Example: If total sprayer output is 5 L/min, speed is 8 km/h, and swath width is 6m, Application rate = (600 x
5 = 62.5 L/ha)/(6 x 8 )

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If the application rate is less than specified, increase the pressure and repeat calibration to achieve the correct
rate. Once the required rate is achieved, note the following parameters for future reference when using this
chemical:
• Nozzle Fitted
• Type (Drop Size)
• Application Rate
• Spray Pressure
• Forward Speed

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VersatileBoom™
Figure 7 – AIXR Application Chart

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VersatileBoom Operation
NOTE: Before commencing spraying, plan the work effectively to minimise
potential contamination of adjacent areas.
Operation of the VersatileBoom is conducted as follows:
CAUTION: Do not spray in windy conditions, where spray drift contamination may
occur. Spray drift can be reduced by lower nozzle height, lower pressures or by
fitting larger nozzles.
1. Wind direction and speed must be taken into account, as windy conditions may endanger the operator or damage to
adjacent non-target vegetation. Avoid spraying on hot and sunny days or when wind speed exceeds 6.5km/h.
NOTE: Standard mounting height for the spray nozzles is 500mm above ground
surface.
2. Wind drift can be reduced by lowering the VersatileBoom such that the nozzles are closer to the ground, using lower
pressure or by tting larger nozzles.
3. Check the calibration of the VersatileBoom spray nozzles for correct delivery of product; the calibration procedure is
described above.
4. Set the required spray selection by opening or closing the individual control valves on the spray lines, refer to Figure 8.
Figure 8 – VersatileBoom Spray Configurations

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VersatileBoom™
5. Position the vehicle at the starting point of the operations area.
6. Start the pump system and commence driving the vehicle at the speed determined during calibration to
achieve the required spray outcome.
Clean-up and Decontamination
After use, the spray equipment must be thoroughly decontaminated inside and outside – including the pump,
hoses and VersatileBoom – to avoid damage to crops from any harmful spray residues. Decontamination also
prevents spray system corrosion and abrasion.
Cleaning the system should be undertaken at a carefully chosen site, away from any risk of spillages draining
into watercourses or into environmentally sensitive areas.
The recommended decontamination procedure is as follows:
WARNING: Suitable PPE must be worn by the operator when cleaning and
decontaminating the VersatileBoom. Follow the instructions provided with the
chemicals or the applicable Safety Data Sheet.
WARNING: Ensure the cleaning area is in an open, well ventilated space, and any
flushingwateriscapturedtopreventrunoffintowatercoursesorintoenvironmentally
sensitive areas.
1. After spraying operations are complete, drain any residual fluid from the tank. Capture and dispose or
store any fluid in accordance with environmental and work safety requirements.
2. Rinse out the tank with several changes of water, plus a recommended cleaning fluid.
3. Operate the spray unit with clean water using the spray boom, to ensure no chemical residue remains.
4. Nozzles, nozzle filters, nozzle caps and sealing washers should be cleaned by soaking in water, brushing
with a nozzle brush and allowed to dry. Do not blow through the nozzles or use wire or pins to clear any
blockages.
If the VersatileBoom is to be stored for an extended period, thoroughly clean and decontaminate it as described
above. Ensure it is allowed to dry, all lines empty and not pressurised then store it in a well ventilated area.

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VersatileBoom™
Maintenance
Your VersatileBoom requires minimal maintenance but regular cleaning and checks will ensure safe and
reliable service over its lifetime. Periodic checks and inspections will identify any potential issues, enabling
timely rectification and minimising downtime.
Periodic Checks
The following tasks are be conducted in accordance with each of the schedules. All scheduled tasks are to
be undertaken concurrently. For example, at the three month maintenance interval, all task listed are to be
undertaken, in addition to the daily, weekly and monthly tasks.
1. Clean the unit and inspect it for any signs of damage or wear.
2. Check all fittings are firmly secured, tighten if necessary.
3. If the VersatileBoom is to be stored for an extended period, thoroughly clean and decontaminate the unit
as described above. Ensure it is allowed to dry and all lines empty and not pressurised then store it in a
well ventilated area.
Maintenance Schedule
The following tasks are be conducted in accordance with each of the schedules. All scheduled tasks are to
be undertaken concurrently. For example, at the three month maintenance interval, all task listed are to be
undertaken, in addition to the daily, weekly and monthly tasks.
NOTE! Maintenance is important. Keep a record of all maintenance
tasks conducted on the VersatileBoom.
TTi recommends photocopying these schedules in order to keep a detailed log of all maintenance tasks. A
copy of these schedules will be required to support any warranty claim.
Daily tasks
The following tasks are to be undertaken daily, or prior to each use, of the VersatileBoom.
No. Task Notes
1Inspect the VersatileBoom for any signs of damage or wear Clean, repair or replace
2Check security of spray nozzles and hoses Tighten as required

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Weekly Tasks
The following tasks are to be undertaken each week or 10 operating hours, whichever occurs first.
No. Task Date Signed
1All Daily tasks
2Check for any signs of leaks in hoses and fittings
3Clean mesh filters and nozzle tips
Monthly tasks
The following tasks are to be undertaken each month or 20 operating hours, whichever occurs first.
No. Task Date Signed
1All Daily and Weekly tasks
2Check securing system used to fastener unit to vehicle
Three Monthly tasks
The following tasks are to be undertaken every three months or 50 operating hours, whichever occurs first.
No. Task Date Signed
1All Daily, Weekly and Monthly tasks
Six Monthly tasks
The following tasks are to be undertaken every six months or 100 operating hours, whichever occurs first.
No. Task Date Signed
1All Daily, Weekly, Monthly and 3-Monthly tasks
Twelve Monthly tasks
The following tasks are to be undertaken every twelve months or 200 operating hours, whichever occurs first.
No. Task Date Signed
1All Daily, Weekly, Monthly, 3-Monthly & 6-Monthly tasks
Twelve Monthly tasks
The following tasks are to be undertaken every 24 months or 500 operating hours, whichever occurs first.
No. Task Date Signed
1All Daily, Weekly, Monthly, 3-Monthly, 6-Monthly and
12-Monthly tasks

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Risk Assessment
Task Hazard Risk Control Measure/Mitigation
Check weather
conditions
Manual handling; slips,
trips or falls
Low • Wear PPE as per chemical requirements
SDS – coveralls, gloves, safety footwear,
glasses & respirator
• Follow safe manual handling techniques:
don’t lift on your own if >20kg, bend knees &
keep back straight.
Mix chemicals (if
applicable) and fill
spray tank
As above, spray drift,
chemical spillage,
emission of vapours or
flammability: weather,
untrained visitors
Medium As above
• User trained in relevant chemical mixing &
administration course, e.g, Chem Cert;
• Follow relevant Environmental Protection
Authority requirements;
• Fire extinguisher nearby;
• Keep visitors away from job location unless
wearing full PPE.
Using Spray Unit As above; loss of
load; heat & cold;
noise; exceed load
limit of vehicle; hose
entanglement; exhaust
fumes; terrain & slope
High As above
• wear clothes to suit heat & cold;
• Wear hearing protection if noise >85 dBa;
• Follow the manufacturer ’s safe operation
instruction for the vehicle and the spray unit
• Don’t overload - water weighs 1kg for every
1 litre
• Secure load to vehicle.
Clean up, maintenance
& storage
As above Low As above;
• Continue to wear PPE for clean up;
• Store unit in a dry, well ventilated area.

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VersatileBoom™
Warranty
Warranty Policy
TTI will, at its option, repair or replace without charge any part covered by this warranty which is found to be
defective in material and/or workmanship within one (1) year after date of sale to the original retail purchaser.
If the product is used for rental purposes, this warranty is limited to ninety (90) days.
Upon request, the customer will make the defective part available for inspection and/or return the defective
part to TTi, transportation charges prepaid.
TTi does not assume any warranty obligation, liability or modification for these items, which are covered
exclusively by the stated warranty of the respective manufacturers.
What this Warranty Does Not Cover?
This warranty does not cover:
1. Defects caused by depreciation or damage caused by incorrect mounting, normal wear, accidents,
improper maintenance, improper use or abuse of the product, alterations or failure to follow the instructions
and warnings provided.
2. Any charges for making service calls, clean up time and transport charges.
3. The use of non-genuine parts on equipment supplied by TTi. This will automatically negate any warranty.
How to Obtain Service Under this Warranty?
Warranty service can be arranged by contacting your dealer, or by contacting TTi directly on 1800 816 277.
Proof of warranty registration and date of purchase may be required to verify warranty coverage. Any defective
parts returned to TTI must be accompanied by a Return Goods Note. This form can be obtained by contacting
Product Support on 1800 816 277 or emailing [e-mail].
Warranty Limitations
Warranty limitations are as follows:
1. There is no other express warranty. Any warranty that may be implied from this purchase including
merchantability and fitness for purpose is hereby limited to the duration of this warranty and to the extent
permitted by law. Any and all implied warranties are excluded.
2. TTI will not be liable for any incidental, consequential or special damages and/or expenses in connection
with the purchase or use of this equipment, to the extent permitted by law.
3. Only the warranty expressed in this limited warranty shall apply and no dealer, distributor or individual
is authorised to amend, modify, or extend this warranty in any way. Accordingly, additional statements,
whether oral or written, do not constitute warranties by TTi, and should not be relied upon.

www.tti.com.au
1800 816 277
[email protected]
PO Box 137, Nathalia, VIC, 3638
Murray Valley Hwy, Nathalia, VIC 3638
Proudly Built By:
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Quality Checked By:
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