Traub TNX65 User manual

142853 - 22.10.2021
10.21/Ru (Transport- und Aufstellanleitung) - 20057384
Transport and
installation instructions
TNX65/42
OPERATING INSTRUCTIONS
Transport and installation

Note on applicability
Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical
progress expected.
A word on copyright
This document is protected by copyright and was originally compiled in German.
The duplication and distribution of this document or parts thereof is prohibited without prior consent of
the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are
reserved.
©Copyright by INDEX-Werke GmbH & Co. KG
Englisch

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TNX65/42
Table of contents
SafetySafety ................................................................................................................................................................................................................................................................................................ 77
Symbols ............................................................................................................................................. 7
Documentation safety instructions .................................................................................................... 7
Installation and layout diagramsInstallation and layout diagrams ...................................................................................................................................................................................................... 99
Foundation diagram ........................................................................................................................... 9
Layout diagram .................................................................................................................................. 10
Installation diagram ............................................................................................................................ 11
General dataGeneral data .......................................................................................................................................................................................................................................................................... 1313
Dimensions (without additional attachments) ................................................................................... 13
TNX65/42 / TNX65/42 with milling unit .......................................................................................... 13
Machine weight and machine dimensions ........................................................................................ 13
TNX65/42 ....................................................................................................................................... 13
TNX65/42 with milling unit ............................................................................................................ 14
Bearing points* ............................................................................................................................. 14
Information on transporting the machine by truck ............................................................................ 15
Space required ................................................................................................................................... 15
Ambient conditions ............................................................................................................................ 16
Substrate, foundations ...................................................................................................................... 16
Bottom sump ..................................................................................................................................... 16
Compressed air supply ...................................................................................................................... 16
Equipment to be provided ................................................................................................................. 16
Pumps and tanks ............................................................................................................................... 16
Power supply ..................................................................................................................................... 17
Main fuse ........................................................................................................................................... 17
External data transmission ................................................................................................................ 17
Chip disposal ..................................................................................................................................... 18
Disposal of spent fuels and fluids ...................................................................................................... 18
Compliance with regulations concerning groundwater and wastewater .......................................... 18
Preparing to transport a machine without milling unitPreparing to transport a machine without milling unit .............................................................................................................................. 1919
Close open hose or pipe lines ........................................................................................................... 19
Corrosion protection .......................................................................................................................... 19
Attach transport retainers to the machine ......................................................................................... 20
Attach transport retainers to the control cabinet ............................................................................... 21

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Table of contents
Preparing to transport a machine with milling unitPreparing to transport a machine with milling unit ........................................................................................................................................ 2323
Transport retainers ............................................................................................................................. 23
Position of the transport retainers ................................................................................................. 23
Remove the tool chain and chain magazine (only with optional 120 positions) ................................. 25
Remove the cover on the milling unit with tool changer ................................................................... 26
Separate the chain of the chain magazine (only with optional 120 positions) ................................... 27
Remove upper part of chain magazine .......................................................................................... 28
Transporting the machineTransporting the machine .............................................................................................................................................................................................................................. 2929
Delivery of the machine ..................................................................................................................... 29
Transport by crane (min. load capacity 12 t) ....................................................................................... 30
Set of hoisting gear and fittings ..................................................................................................... 31
TNX 65/42 Centres of gravity (machine with control cabinet)................................................... 32
Transport by fork lift truck .................................................................................................................. 33
Transport by truck .............................................................................................................................. 34
Installing the machineInstalling the machine .......................................................................................................................................................................................................................................... 3535
Installing the machine by crane ......................................................................................................... 35
Positioning and installing the machine with transport rollers ............................................................ 36
Lifting the machine with hydraulic jacks ....................................................................................... 37
Positioning the transport rollers .................................................................................................... 37
Rough alignment of the machine ...................................................................................................... 37
Set up control cabinet on wheels ...................................................................................................... 38
Remove transport retainers from the control cabinet ................................................................... 38
Aligning the wheels on the control cabinet ................................................................................... 39
Indicator lamp .................................................................................................................................... 39
Remove transport retainers from the machine ................................................................................. 40
Working area door..................................................................................................................... 40
Workpiece handling with remnant removal device ................................................................... 40
Transport retainer for turret (tool carrier / main spindle and opposed spindle / milling unit) .......... 41
Installation of the milling unit componentsInstallation of the milling unit components .................................................................................................................................................................. 4545
Installation of the tool chain and chain magazine (only with optional 120 positions) ......................... 45
Install upper part of chain magazine .............................................................................................. 45
Connect the chain of the chain magazine (only with optional 120 positions) .................................... 47
Install cover on milling unit with tool changer ................................................................................... 49
FuelsFuels .................................................................................................................................................................................................................................................................................................... 5151
Overview of fuels .............................................................................................................................. 51

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Table of contents
Pneumatic connectionPneumatic connection ........................................................................................................................................................................................................................................ 5353
Supply of compressed air .................................................................................................................. 53
Air consumption ............................................................................................................................ 53
Electrical connectionElectrical connection .............................................................................................................................................................................................................................................. 5555
Notes ................................................................................................................................................. 55
Alignment, component installation and commissioningAlignment, component installation and commissioning ........................................................................................................................ 5757
Precise alignment of the machine ..................................................................................................... 57
Check / correct position and torsion of the machine ......................................................................... 57
Check / correct with tool carrier 2 ................................................................................................. 58
Secure machine to the floor .............................................................................................................. 59
Transport and installation of the chip conveyor ................................................................................. 60
Setting the level switch of the chip conveyor ................................................................................... 60
Lubricoolant unit ................................................................................................................................ 60
Bar feeding mechanisms ................................................................................................................... 60
Switching on the machine ................................................................................................................. 61

622.10.2021
TNX65/42
Table of contents

7
10.2016
TNX65/42
Safety
Symbols
This chapter describes the symbols used in the documentation for users to
highlight risks and tips.
This symbol draws attention to imminent danger to life and health.
Failure to observe this danger sign can result in serious damage to
health, as well as potentially fatal injuries and even death.
This symbol draws attention to imminent danger due to electricity.
Failure to observe this danger sign can result in serious damage to
health, as well as potentially fatal injuries and even death.
This symbol draws attention to important information on correct
operation of the machine. The machine or parts of the machine may
be damaged or malfunction if these instructions are not observed.
Documentation safety instructions
The documentation for users and particularly the safety instructions
must be observed.
The safety instructions are set out in a separate document forming
part of the TRAUB documentation for users.

810.2016
TNX65/42
Safety

9
10.2016
TNX65/42
Installation and layout diagrams
A1
A2 A3
A4
1095
3003110
240
915
1400
3650
X
1:10
430
3580
480
550
500
3690
400
1325
X
180
180
480
Foundation diagram
Drawing No. 478504
Machine foundation, cross-section
L= 8 4 70 Number 8
Gap must be sealed to prevent ingress of oil and lubricants
Hall floor flush with machine foundation
Soft-fibre board, Styrodur or similar
Reinforcing bar BSt. IIIK- dia.12 mm
Machine foundation, concrete grade B25
Reinforcing bar
Machine foundation, longitudinal section
L=8470; Number 8
Granular sub-base

10 10.2016
TNX65/42
Installation and layout diagrams
M. 1:100
M. 1:50
1900
6900
2100
5100
A3
A4
O
E
A1
A2
E
O
E
O
Layout diagram
Drawing No. 478503
= Electrical connection
= Operator side
The corresponding installation and layout diagram must be obtained
before the machine is installed.
Illustration exemplary
Scale 1:100
Scale 1:50