Traub TNX65 User manual

142853 - 22.10.2021
10.21/Ru (Transport- und Aufstellanleitung) - 20057384
Transport and
installation instructions
TNX65/42
OPERATING INSTRUCTIONS
Transport and installation

Note on applicability
Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical
progress expected.
A word on copyright
This document is protected by copyright and was originally compiled in German.
The duplication and distribution of this document or parts thereof is prohibited without prior consent of
the copyright owner, and any violators will be prosecuted. All rights, including the right to translate, are
reserved.
©Copyright by INDEX-Werke GmbH & Co. KG
Englisch

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Table of contents
SafetySafety ................................................................................................................................................................................................................................................................................................ 77
Symbols ............................................................................................................................................. 7
Documentation safety instructions .................................................................................................... 7
Installation and layout diagramsInstallation and layout diagrams ...................................................................................................................................................................................................... 99
Foundation diagram ........................................................................................................................... 9
Layout diagram .................................................................................................................................. 10
Installation diagram ............................................................................................................................ 11
General dataGeneral data .......................................................................................................................................................................................................................................................................... 1313
Dimensions (without additional attachments) ................................................................................... 13
TNX65/42 / TNX65/42 with milling unit .......................................................................................... 13
Machine weight and machine dimensions ........................................................................................ 13
TNX65/42 ....................................................................................................................................... 13
TNX65/42 with milling unit ............................................................................................................ 14
Bearing points* ............................................................................................................................. 14
Information on transporting the machine by truck ............................................................................ 15
Space required ................................................................................................................................... 15
Ambient conditions ............................................................................................................................ 16
Substrate, foundations ...................................................................................................................... 16
Bottom sump ..................................................................................................................................... 16
Compressed air supply ...................................................................................................................... 16
Equipment to be provided ................................................................................................................. 16
Pumps and tanks ............................................................................................................................... 16
Power supply ..................................................................................................................................... 17
Main fuse ........................................................................................................................................... 17
External data transmission ................................................................................................................ 17
Chip disposal ..................................................................................................................................... 18
Disposal of spent fuels and fluids ...................................................................................................... 18
Compliance with regulations concerning groundwater and wastewater .......................................... 18
Preparing to transport a machine without milling unitPreparing to transport a machine without milling unit .............................................................................................................................. 1919
Close open hose or pipe lines ........................................................................................................... 19
Corrosion protection .......................................................................................................................... 19
Attach transport retainers to the machine ......................................................................................... 20
Attach transport retainers to the control cabinet ............................................................................... 21

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Table of contents
Preparing to transport a machine with milling unitPreparing to transport a machine with milling unit ........................................................................................................................................ 2323
Transport retainers ............................................................................................................................. 23
Position of the transport retainers ................................................................................................. 23
Remove the tool chain and chain magazine (only with optional 120 positions) ................................. 25
Remove the cover on the milling unit with tool changer ................................................................... 26
Separate the chain of the chain magazine (only with optional 120 positions) ................................... 27
Remove upper part of chain magazine .......................................................................................... 28
Transporting the machineTransporting the machine .............................................................................................................................................................................................................................. 2929
Delivery of the machine ..................................................................................................................... 29
Transport by crane (min. load capacity 12 t) ....................................................................................... 30
Set of hoisting gear and fittings ..................................................................................................... 31
TNX 65/42 Centres of gravity (machine with control cabinet)................................................... 32
Transport by fork lift truck .................................................................................................................. 33
Transport by truck .............................................................................................................................. 34
Installing the machineInstalling the machine .......................................................................................................................................................................................................................................... 3535
Installing the machine by crane ......................................................................................................... 35
Positioning and installing the machine with transport rollers ............................................................ 36
Lifting the machine with hydraulic jacks ....................................................................................... 37
Positioning the transport rollers .................................................................................................... 37
Rough alignment of the machine ...................................................................................................... 37
Set up control cabinet on wheels ...................................................................................................... 38
Remove transport retainers from the control cabinet ................................................................... 38
Aligning the wheels on the control cabinet ................................................................................... 39
Indicator lamp .................................................................................................................................... 39
Remove transport retainers from the machine ................................................................................. 40
Working area door..................................................................................................................... 40
Workpiece handling with remnant removal device ................................................................... 40
Transport retainer for turret (tool carrier / main spindle and opposed spindle / milling unit) .......... 41
Installation of the milling unit componentsInstallation of the milling unit components .................................................................................................................................................................. 4545
Installation of the tool chain and chain magazine (only with optional 120 positions) ......................... 45
Install upper part of chain magazine .............................................................................................. 45
Connect the chain of the chain magazine (only with optional 120 positions) .................................... 47
Install cover on milling unit with tool changer ................................................................................... 49
FuelsFuels .................................................................................................................................................................................................................................................................................................... 5151
Overview of fuels .............................................................................................................................. 51

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Table of contents
Pneumatic connectionPneumatic connection ........................................................................................................................................................................................................................................ 5353
Supply of compressed air .................................................................................................................. 53
Air consumption ............................................................................................................................ 53
Electrical connectionElectrical connection .............................................................................................................................................................................................................................................. 5555
Notes ................................................................................................................................................. 55
Alignment, component installation and commissioningAlignment, component installation and commissioning ........................................................................................................................ 5757
Precise alignment of the machine ..................................................................................................... 57
Check / correct position and torsion of the machine ......................................................................... 57
Check / correct with tool carrier 2 ................................................................................................. 58
Secure machine to the floor .............................................................................................................. 59
Transport and installation of the chip conveyor ................................................................................. 60
Setting the level switch of the chip conveyor ................................................................................... 60
Lubricoolant unit ................................................................................................................................ 60
Bar feeding mechanisms ................................................................................................................... 60
Switching on the machine ................................................................................................................. 61

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Table of contents

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Safety
Symbols
This chapter describes the symbols used in the documentation for users to
highlight risks and tips.
This symbol draws attention to imminent danger to life and health.
Failure to observe this danger sign can result in serious damage to
health, as well as potentially fatal injuries and even death.
This symbol draws attention to imminent danger due to electricity.
Failure to observe this danger sign can result in serious damage to
health, as well as potentially fatal injuries and even death.
This symbol draws attention to important information on correct
operation of the machine. The machine or parts of the machine may
be damaged or malfunction if these instructions are not observed.
Documentation safety instructions
The documentation for users and particularly the safety instructions
must be observed.
The safety instructions are set out in a separate document forming
part of the TRAUB documentation for users.

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Safety

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Installation and layout diagrams
A1
A2 A3
A4
1095
3003110
240
915
1400
3650
X
1:10
430
3580
480
550
500
3690
400
1325
X
180
180
480
Foundation diagram
Drawing No. 478504
Machine foundation, cross-section
L= 8 4 70 Number 8
Gap must be sealed to prevent ingress of oil and lubricants
Hall floor flush with machine foundation
Soft-fibre board, Styrodur or similar
Reinforcing bar BSt. IIIK- dia.12 mm
Machine foundation, concrete grade B25
Reinforcing bar
Machine foundation, longitudinal section
L=8470; Number 8
Granular sub-base

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Installation and layout diagrams
M. 1:100
M. 1:50
1900
6900
2100
5100
A3
A4
O
E
A1
A2
E
O
E
O
Layout diagram
Drawing No. 478503
= Electrical connection
= Operator side
The corresponding installation and layout diagram must be obtained
before the machine is installed.
Illustration exemplary
Scale 1:100
Scale 1:50

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Installation and layout diagrams
Installation diagram

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Installation and layout diagrams

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General data
Beware of being crushed
The installation site must be selected in such a way that there is
no risk of anyone or anything being crushed against walls, pillars or
hall installations by moving parts or the machine, including manually
operated doors and flaps, etc.
Danger due to falling machine / parts
Ensure there is no-one underneath the suspended load!
Transporting the machine
The machine can be transported with the aid of a crane, fork lift
truck or heavy-duty rollers.
When using a fork lift truck, it must be lifted from the operator side.
The machine with bar loading magazine must in all cases be
anchored in the ground.
Dimensions (without additional attachments)
TNX65/42 / TNX65/42 with milling unit
Length of foundation mm 3690
Width of foundation mm 1400
Depth of foundation mm 550
Machine weight and machine dimensions
These informations refer exclusively to the basic machine, (i.e.
without chip conveyor, lubricoolant unit and oil-spray extraction).
TNX65/42
Machine weight
without control cabinet kg 8600
with control cabinet kg 9800
Machine dimensions
Length (without chip conveyor) mm 3850
Width without control console
Width without working area door handle mm 2365 2330
Height with amber-coloured indicator lamp
Height with multi-coloured indicator lamp mm 2286 2450
Operating altitude
(prepared for oil-spray extraction) mm approx. 2470

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General data
TNX65/42 with milling unit
Machine weight
without control cabinet kg 8800
with control cabinet kg 10000
Machine dimensions
Length (without chip conveyor) mm 4744
Width without control console
Width without working area door handle mm 2365 2330
Height mm 2700 / 34611)
Operating altitude
(prepared for oil-spray extraction) mm 2700 / 34611)
Bearing points*
A1 kN 25
A2 kN 25
A3 kN 25
A4 kN 25
1) Tool magazine with 120 positions
* Bearing points A see chapter Installation and layout diagrams

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General data
Delivery, unloading and transport of the machine from the unloading point to
the installation site must be carefully planned.
Note the size (dimensions) and weight of the individual units.
Any obstacles on the way from the unloading point to the installation site must
be removed before the machine is delivered.
Check the route with regard to load capacity, levelness, pavement damage,
transverse grooves and gradients, both uphill and downhill.
Information on transporting the machine by truck
The truck should have pneumatic suspension in order to avoid major bumps
during transport!
Space required
The following must be assured:
• Sufficient space around the machine.
• Sufficient freedom of movement for the operator.
• Sufficient space for maintenance and repair work.
• All doors on the machine must be able to open completely.
• Space for pallets containing blanks and workpieces, workpiece containers,
chip trolleys, tool trolleys, etc.
The space required can be determined with the aid of the installation drawing.

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General data
Ambient conditions
Refer to the chapter Ambient conditions in the Safety instructions.
Please contact machine manufacturer or a machine manufacturer's
agent if conditions at the installation site diverge from those
specified.
Substrate, foundations
The load capacity and strength of the flooring must be sufficient to bear the
weight of the machine in structural terms.
Expansion joints are not permitted in the area under the machine.
Bar feeding and re-feeding mechanisms, as well as bar loading magazines must
be anchored in the foundations as a matter of principle (for further details refer
to the associated User manual and Installation drawing).
Bottom sump
If a bottom sump is required, it must be as in the "Information on
bottom sump drawing" specifications so that extending out of the
relevant chip conveyor is guaranteed as required.
The base in the area of the bottom sump may only be convex by a maximum of
5 mm (and be flat or concave if possible). If the permitted unevenness is
exceeded, the bottom sump may rub against the underside of the machine /
machine components.
Compressed air supply
See chapter Pneumatic connection
Equipment to be provided
See chapter Fuels and Notes on Operating Materials
Pumps and tanks
A simple pump will suffice to extract the spent lubricoolant. The same pump
can also be used to fill the lubricoolant tank, but must first be thoroughly rinsed
with fresh lubricoolant.
A sturdy container is needed to collect the extracted fluids. Tightly closing and
duly labelled metal containers of corresponding capacity can be used for this
purpose.

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General data
Power supply
The directives and regulations of the country of use must always be
taken into account.
Keep the mains power input to the machine as short as possible.
Cable cross-section must be suitably dimensioned.
A stable supply is required for the interface controller (PLC) and numerical
control system (NC) - maximum fluctuation in operating voltage +10% or -10%.
The mains power input must be realized in accordance with the regulations of
the relevant power supply company and VDE regulations.
Main fuse
Check the service to establish whether it can bear the additional
load required. Any unclear points must be clarified with the relevant
power supply company.
The main fuse is not included in the scope of delivery of the machine.
It must be installed outside the machine in accordance with DIN EN 60204-1.
If an upstream transformer is required, the main fuse must be installed before
the upstream transformer, i.e. on the primary side.
The values to be secured depend on the operating voltage available.
The values for machine connection, operating voltage and main fuse can be
found in the electrical circuit diagrams and the chapter Electrical connection
External data transmission
Data lines must not be located directly alongside power lines.
Suitable metal conduits must be installed for the data line in order to transmit
data from/to external computers and storage systems.

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General data
Chip disposal
A chip trolley will be needed if the machine operates with chip conveyor. The
height of the chip trolley must be adapted to the discharge height of the chip
conveyor.
The chip trolley should include an outlet via which the accumulated lubricoolant
can be drained and returned to the lubricoolant tank.
Chip conveyor without discharge chute
When a chip conveyor without discharge chute is used, the
customer must provide a cover for the collection tank for the chips.
The cover must render impossible reaching into the discharge area
of the chip conveyor.
Disposal of spent fuels and fluids
The directives and regulations of the country of use must always be
taken into account.
The rules governing environmentally correct disposal of spent fuels and fluids,
such as hydraulic fluid, lubricant oil and lubricoolant, must be clarified in good
time.
Compliance with regulations concerning groundwater and
wastewater
The directives and regulations of the country of use must always be
taken into account.
The machine contains aquatic pollutants, such as water-miscible lubricoolants
and mineral oils. These substances may leak from the machine in the event of a
fault.
For this reason, the machine's installation site must be designed to prevent
any harmful effects on bodies of water or the groundwater due to these
substances.
Possible precautions
• Place the machine in a leak-proof steel pan (bottom sump).
• Seal the floor of the factory hall.

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Preparing to transport a machine without milling unit
Close open hose or pipe lines
To prevent any remaining cutting oil or lubricoolant dripping from the lines, the
open hose lines and pipes must be sealed with plugs.
Corrosion protection
Before delivery, all machines are coated to protect them from corrosion. This
corrosion protection must be renewed accordingly whenever the machine is
subsequently transported again.
Details on corrosion protection can be found in the documentation
Notes on Operating Materials.

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Preparing to transport a machine without milling unit
Attach transport retainers to the machine
The transport retainers are located on the:
• control console
• tool carrier and opposed spindle
• sliding door
• workpiece handling with remnant removal device
Transport retainers for
working area door
Workpiece handling with
remnant removal device
Tool carrier and opposed spindle