Trimline Fires Trimline Opal 1121 User manual
Trimline OpalInstallation instruction 2
CONTENTS
V130323
thermoCet International B.V.
Laagerfseweg 27
3931 PC Woudenberg
The Netherlands
thermoCet International BV is not responsible for any
(consequential) damage due to incorrect installation
1 GENERAL INSTRUCTIONS ...........................................................................................................................................................3
2 PLACING THE APPLIANCE...........................................................................................................................................................3
2.1 Preparation and installation.............................................................................................................................3
2.2 Cover removal.....................................................................................................................................................4
2.3 Connection to the gas supply pipes...............................................................................................................4
2.4 Glass panel removal..........................................................................................................................................5
....................................................................................................6
................................................................................................................................8
...................................................................................................................................8
....................................................................... 9
4 TECHNICAL DETAILS MAXITROL GV60...............................................................................................................................11
5 INSTRUCTIONS FOR MAXITROL GV60.................................................................................................................................12
6 GAS-TECHNICAL SPECIFICATIONS .......................................................................................................................................14
7 CONCENTRIC PATHWAYS..........................................................................................................................................................16
8 CONCENTRIC FLUE SYSTEM....................................................................................................................................................17
.............................................................................................. 17
..................................................................................................... 17
...................................................................................... 18
8.4 Parts .................................................................................................................................................................. 18
8.5 Installation........................................................................................................................................................ 18
9 PASS-THROUGH POSITIONS AND FUNCTION CORRECTLY .......................................................................................19
10 CLEANING AND MAINTENANCE.............................................................................................................................................20
11 FITTING THE LED GLOW BED MODULE................................................................................................................................22
11.1 Installation instructions for the LED glow bed module ........................................................................... 22
11.2 Fitting the glass plate..................................................................................................................................... 22
11.3 Fitting the LED unit.......................................................................................................................................... 24
12 QUICK REFERENCE GUIDE
FOR FAULTSSEARCH FOR ENCLOSED APPLIANCES
USING MAXITROL GV60 GASCONTROL ..............................................................................................................................25
Appendix 1 DIMENSIONAL DRAWINGS ........................................................................................................................ 27
Appendix 2 CONSTRUCTION DIAGRAM DOUBLE-WALL CONCENTRIC .............................................................28
Trimline OpalInstallation instruction 3
English
1 GENERAL INSTRUCTIONS
NOTE
The installation may only be carried out by an authorised
person.
•The appliance must be installed, connected, inspected
according to local standards and regulations.
•
roof face must also meet the requirements outlined in
•The temperature of the walls near the side and back of
the appliance may not exceed the ambient temperature
maximum increase of 60 K gives a maximum temperature
of 80 °C.
•The appliance has been approved in combination with
with European CE standards for gas appliances, and may
therefore only be applied with this system.
•
gas distribution (gas type and gas pressure) as indicated
•The instructions are only applicable if the relevant country
code is stated on the appliance.
•
used. The gas supply pipes therefore need to be vented
•Ignite the appliance according to the user manual and check
must be removed from the glass panel using a glass cleaner
Distance to ammable materials
Maintain the following minimum distances from combustible
materials: front 500mm, side 500mm, top 1200mm to curtains,
distance of 50mm from the back wall.
Distance to non-ammable materials
The appliance needs to be placed a minimum distance
of 25mm from the wall unless stated otherwise in these
instructions.
WARNING
•
appliance, the glass panel surface is considered to be an
active zone. The glass panel surface can become very hot.
•Therefore, you should take care by, for example, keeping
children and those requiring help away from the immediate
2 PLACING THE APPLIANCE
NOTE
Before installing the appliance, please read Chapter
8Concentric ue system.
Option
Chapter 11 Installing the optional LED glow bed module.
2.1 Preparation and installation
•Check the packaging for damage. Remove the packaging
and check the contents are intact and complete. Report
damage and defects to the supplier immediately.
•The packaging contains the following components:
- Appliance
- Remote control
- Ceramic wood set
- dispersion medium
(glass granules and
coal embers)
- restrictor
(top connection)
- restrictor
(rear connection)
-
(rear connection)
- 4 x AA battery
- 2 x AAA battery
- Installation instruction
- User Manual
3/8” connection point
3
11
22
22
33
33
70 mm
2
1
Trimline OpalInstallation instruction 4
NOTE
Do not start the installation until you have read and
understood the installation instructions.
•Do not place the appliance on its side.
•Place the appliance on a stable surface. Remove the glass
panel (see Paragraph 2.4 Glass panel removal) so you can
defects.
2.2 Cover removal
1
Lift the lid and support it if necessary, for example with a
small length of wood 1. Remove the upper and lower covers
from the mantle. These are both attached with 4 hooks per
2 and then pull it down
3. Both the upper and lower covers can be removed. Put the
from the wall at the rear. Use the adjustable feet to ensure the
appliance is level. Adjust the height between the mantle and
2.3 Connection to the gas supply pipes
•You can determine where the gas supply pipes will be
placed, dependent on the layout. Ensure control equipment
is not twisted during installation and there is no excessive
tension. Accessibility of various connection points in relation
to components needs to be maintained. After installation,
a connector. Also ensure the gas supply pipe is free from dirt
or sand. To prevent damage to the gas control equipment,
•At the rear, one of the two breakout plates can be removed,
if necessary, to feed in the gas supply pipe. 2The
concentric pathway can then be put in place, see Chapter 7
Concentric pathways and 8 Concentric ue system.
•
Check all the gas connections for leaks again. You can then
switch the appliance off and put the ceramic wood set in
place (see Chapter 3 Installation of the ceramic wood set
and dispersion medium).
4
5
Trimline OpalInstallation instruction 5
English
2.4 Glass panel removal
To remove the glass panel, the lower and upper covers must
2.2 Cover removal.
•Loosen the four bolts on the vertical glazing bars. 4 They can
be accessed through the slotted holes to which the covers
attach. Loosen the bolts (2 on the left and 2 on the right) a few
turns, but do not remove them!
•Remove the glazing bars at the bottom and top by removing
the 8 nuts. 4
•Carefully remove the glass panel, by pulling it directly forward.
Do not tilt the glass panel to avoid damaging the corners. 5
NOTE
If the dismantled glass panel is damaged (scratches and/or
damaged edges) do not use the glass panel; notify the supplier.
1
3
2
4
Trimline OpalInstallation instruction 6
2.5 Connection of the concentric ue system
As standard, the appliance is equipped with a top connection
connection, proceed to paragraph 2.6 Restrictor and bae plate.
to the rear.
Proceed as follows to convert the unit to this arrangement:
•Remove the glass panel, see paragraph 2.4 Glass panel
removal.
•
2.6 Restrictor and bae plate.
•
stub. 1
•Remove the breakout plate from the rear wall. 2
•Remove both cover plates from the rear wall. 3
•
supply openings at the top. 4 Use the seals provided with
the plates.
5
7
6
8
Trimline OpalInstallation instruction 7
English
•
on the rear. 5
• 5
to be installed:
•Remove the breakout plate from the rear wall 6. There
•If necessary, install the restrictor by sliding it over the
screws and tightening the screws. 7
• 8
11
22
11
22
1
66
22
44
33
11
55
Trimline OpalInstallation instruction 8
2.6 Restrictor and bae plate
The restrictor 11 2 can be mounted
loosened. Loosen the two screws a few turns and hook
Chapter 7 Concentric pathways contains a table that describes
2.7 Retting the glass panel
Carefully push the glass panel into place in a straight line
Attach the 8 nuts and hand-tighten them initially.
Then tighten the bolts and nuts in the following order:
1two middle nuts of the bottom glazing bar
2two middle nuts of the top glazing bar
3two outer nuts of the bottom glazing bar
4two outer nuts of the top glazing bar
5two bolts of the left-hand glazing bar
6two bolts of the right-hand glazing bar
1
A
F
G
B
Trimline OpalInstallation instruction 9
English
3 INSTALLATION OF THE BURNER MESH AND
DISPERSIONMEDIUM
Handle the logs carefully, the ceramic material is very fragile
(for example, if dropped or bumped). Do this as accurately
•Remove the front glass panel, see chapter 2 Placing
theappliance.
•Remove the right-hand part of the grille.
•Remove the right burner 2.
•Distribute the glass granules evenly over the middle part
•Place the middle log Aon the horizontal burner 3.
•Fit the right part of the grille.
•Place the coal embers on the left and right part of
4.
•Place log Fon the right burner, with the bark facing
5.
•Place log Gon the left burner, with the bark facing
5.
•Place the 3 small logs Bin place 6.
NOTE
burner and the right-hand burner.
4
1
2
3
5
Switch
6
89
7
Trimline OpalInstallation instruction 11
English
4 TECHNICAL DETAILS MAXITROL GV60
Gas valve type Maxitrol GV60
Automatic ignition control type
Ignition Remote control operation and piezo ignition
Gas connection 1
2Thermocouple connection
3Gas inlet 3/8"
4Gas outlet left and right burner
5Gas outlet front burner/middle burner
6Multi cable
7Piezo connection
8Connector double burner
9Receiver
Appliance category C11-C31-C91
Pilot ame
Security Thermocouple principle
WARNING
Sealed parts must not be adjusted.Schematic diagram.
Adjustment screw burner pressure
Main gas control knob
Supply pressure
Burner pressure Gas outlet left and right burner
Thermocouple connection
Piezo connection
Main adjustment
Gas inlet
Gas outlet middle burner
Switch piezo connection
Trimline OpalInstallation instruction 12
5 INSTRUCTIONS FOR MAXITROL GV60
WARNING
•Ensure the fuel supplied to the appliance is clean and free
from particles and moisture.
•The appliance must not be turned on if the glass pane(s)
Before a gas supply pipe (new or existing) is connected to
that have been cut must be deburred and blown clean before
they are connected.
Heat, moisture and dust are a threat to all
electroniccomponents
Protect the electronic gas control until all construction,
plastering and paintwork has been completed. If you cannot
avoid this work, then protect the control against dirt and
WARNING
•Electronic components become permanently faulty
Normal AA batteries will crack open at temperatures
>54°C and the battery contents will damage the electronic
switches below. Batteries have the longest life span
•Only install the gas valve and receiver as pre-installed at
•Remember that components may have to be replaced
or that repairs may have to be performed at a later date.
Only insert the batteries after the receiver, gas valve and
pilotame have been wired.
Premature connection to the power source can damage
the batteries is not permitted. Use the mains adapter supplied
with the LED module.
NOTE
Batteries should not be used in the receiver when using
Ensure the ignition cable is not near the antenna wire and
thatthey do not cross each other.
The high voltage released during ignition may damage
the appliance becomes less responsive or totally unresponsive
NOTE
•Do not tighten the contact breaker and the thermocouple
connection too tightly on the gas valve.
•
with an open-end spanner. Tightening too much will break
the connection to the magnetic coil below and/or the
insulation around the aluminium contact pin in the contact
breaker. This may cause the magnetic coil to not open
Only use the original extension set to extend the supplied
thermocouple. (Available through your supplier. Not available
with LED.) Extending the thermocouple beyond its limit will lead
to a reduction in voltage. This may in turn prevent the activation
of the magnetic coil.
Prevent leakage of ignition spark to parts of the installation
ignition cable is not in contact with the body or other
The receiver and the control units on the gas valve should
be switched on to ensure automatic start-up via the remote
control. The oval disc on the gas valve should be turned to
the ON position. The I/0switch should be set to I. The ignition
cable should be connected to the SPARK connection point on
the receiver.
The system’s thermostat sensor is located inside the remote
control. The remote control operates best at a distance of 2
occurs via shortwave radio signals, it is recommended that
you place the remote control in the line of sight of the gas
appliance, in a place where the user wishes to experience a
pleasant temperature. Do not place the manual transmitter
in direct sunlight or other warm locations. The thermostat
measures the temperature and, accordingly, regulates the
NOTE
•Sealed parts must not be adjusted, to do so would void
•A waiting time of 5 minutes between each start attempt
must be observed.
•Remove batteries not with a metal tool. Removing
batteries with a metal object can permanently damage
I/0 switch
Trimline OpalInstallation instruction 14
6 GAS-TECHNICAL SPECIFICATIONS
Type of indication(s)
Appliance type
Concentric extraction system
Gas type
Supply pressure in mbar
Country
Category
Primary air per burner mm
Supply pressure mbar
Burner pressure - high position mbar
Burner pressure - low position mbar
Injector orice Ømm
Pilot ame injector CODE
Low position orice mm Adjustable Adjustable Adjustable Adjustable
Load Hs kW
Load Hi kW
Gas consumption m³/h
Nominal power - high position kW
Nominal power - low position kW
NOx Hi EN613 classe
Eciency Class EN613
Useful return (NCV) system**
For nominal heat output %
For minimal heat output %
Supplementary electricity consumption
Nominal kWh
Stand-by kWh
Energy eciency***
Energy eciency index (EEI) %
Energy label
NOx Hs mg/kWh
Heat output type/room temperature control
Indirect heat functionality No
Single stage heat output, no room temperature control No
2 or more manually-adjustable stages, no control of the room temperature No
With mechanical control of room temperature by thermostat No
With electronic control of room temperature Yes
With electronic control of room temperature plus day-time switch Yes
With electronic control of room temperature plus week-time switch Yes
Other control options
Control of room temperature with presence detection* Yes
Control of room temperature with open window detection* Yes
With remote control option Yes
* In combination with home automation
** Shortest system path
*** EU directive 2015-1186/1188
Trimline Opal – 1121
C11, C31, C91
Holetherm CC 100-150
G25,3 G20/G25 G20 G 20DG 25
25 20 20 20/25
NL DE AT/CH/CZ/DE/DK/
EE/ES/FI/GB/GR/
HR/IE/IT/LT/LU/
LV/NO/PL/PT/RO/
SE/SI/SK/TR
BE/FR
I2EK
I2(43,46-45,3 MJ/m3)
I2ELL I2H/-/I2E I2E+
L=2x Ø3,0
L=4x Ø4,0
L=4x Ø4,0
L=4x Ø4,0
25 20 20 20D25
20,0 16,4 16,4 16,4/20,0
11,1 9,0 9,0 9,0/11,1
R= Ø1,3
R= Ø1,3
R= Ø1,3
R= Ø1,3
51 51 51 51
7,6 6,3 7,6 6,3 - 7,6
6,9 5,6 6,9 5,6 - 6,9
0,796 0,692 0,728 0,692 - 0,728
5,1 4,3 5,5 4,3 - 5,5
1,6 1,3 1,6 1,3 - 1,6
4444
2222
78,0 77,0 79,0 79,0
65,0 65,0 65,0 65,0
0,0072 0,0072 0,0072 0,0072
0,0003 0,0003 0,0003 0,0003
78 77 79 79
CCCC
125 121 129 129
Trimline OpalInstallation instruction 15
English
Type of indication(s)
Appliance type
Concentric extraction system
Gas type
Supply pressure in mbar
Country
Category
Primary air per burner mm
Supply pressure mbar
Burner pressure - high position mbar
Burner pressure - low position mbar
Injector orice Ømm
Pilot lame injector CODE
Low position orice mm Adjustable Adjustable
Load Hs kW
Load Hi kW
Gas consumption m³/h
Nominal power - high position kW
Nominal power - low position kW
NOx Hi classe
Eciency Class EN613
Useful return (NCV) system**
For nominal heat output %
For minimal heat output %
Supplementary electricity consumption
Nominal kWh
Stand-by kWh
Energy eciency***
Energy eciency index (EEI) %
Energy label
NOx Hs mg/kWh
Heat output type/room temperature control
Indirect heat functionality No
Single stage heat output, no room temperature control No
2 or more manually-adjustable stages, no control of the room temperature No
With mechanical control of room temperature by thermostat No
With electronic control of room temperature Yes
With electronic control of room temperature plus day-time switch Yes
With electronic control of room temperature plus week-time switch Yes
Other control options
Control of room temperature with presence detection* Yes
Control of room temperature with open window detection* Yes
With remote control option Yes
* In combination with home automation
** Shortest system path
*** EU directive 2015-1186/1188
Suitable for biopropane.
Trimline Opal – 1121
C11, C31, C91
Holetherm CC 100-150
G30/G31 G30
(28-30)-37 30/50
BE/CH/CY/CZ/ES/FR/GB/GR/IE/IT/LT/PT/
SI/TR
NL/AT/CH/CY/CZ/DE/DK/EE/FI/GR/
HR/HU/IT/LT/NO/PL/RO/SE/SI/TR
I3+ I3B/P
(28-30)-37 30/50
27,9 27,9
15,0 15,0
30 30
6,7 6,7
6,2 6,2
0,192 0,192
5,0 5,0
2,8 2,8
5 5
1 1
84,0 84,0
71,0 71,0
0,0072 0,0072
0,0003 0,0003
84 84
B B
97 97
X1
Y
Y
Y
Y
X
X
X
X
X2
X
X1
X1
Y
Y
Y
Y
X
X
X
X
X2
X
X1
A B
Trimline OpalInstallation instruction 16
7 CONCENTRIC PATHWAYS
Table of concentric pathways
Pathway Illustration X total in metres Y total in metres Restriction
x = vertical and y = horizontal Min* Max* Min* Max* Trimline Opal – 1121
Indirect façade outlet G20/25 See restriction conditions
Indirect façade outlet G30/G31 See restriction conditions
Roof pass-through with 45º slope** From X total - Y > 6 meter:
G20 and G20/25 and G25.3: 40mm
G30/31: 50mm
Roof pass-through with 90º slope*** From X + X1- Y > 6 meter:
G20 and G20/25 and G25.3: 40mm
G30/31: 50mm
Rear connection See restriction conditions
* Length including roof or exterior wall outlets. Always adhere to a starting length of 1 metre
Restriction conditions all gas types
Distance Bae plate Restriction
G20 and G20/25 Vertical lay out
1-6m Yes 35mm
6-12m Yes 45mm
G25.3 Vertical lay out
1-6m Yes 35mm
6-12m Yes 45mm
G30/31 Vertical lay out
1-6m Yes 50mm
6-12m Yes 55mm
Rear connection vertical pathways G20 and G20/25 and G25.3
1-6m Yes 65mm
6-12m Yes 80mm
Rear connection vertical pathways G20 and G20/25 and G25.3
1-6m Yes 72.5mm
6-12m Yes 80mm
G20 horizontal sections up to 2,5 meter including wall ducts
1m 90° en 0.5m Yes 35mm
1m 90° en 2.5m No No
G20/G25 horizontal sections up to 2.5 meter including wall ducts
1m 90° en 0.5m Yes 40mm
1m 90° en 3.5m No No
G25.3 horizontal sections up to 2.5 meter including wall ducts
1m 90° en 0.5m Yes 35mm
1m 90° en 2.5m No No
G30/31 horizontal sections up to 3.5 meter including wall ducts
1m 90° en 0.5m Yes 50mm
1m 90° en 2.5m No No
A-B 1 3 0 2,5
C 2 12 – –
D 3 12 0 2
E 3 12 0 2
F 2 12 0 0,5
X1
Y
Y
Y
Y
X
X
X
X
X2
X
X1
X1
Y
Y
Y
Y
X
X
X
X
X2
X
X1
X1
Y
Y
Y
Y
X
X
X
X
X2
X
X1
CD
EF
Trimline OpalInstallation instruction 17
English
8 CONCENTRIC FLUE SYSTEM
while the fresh combustion air is supplied via the gap between
8.1 Components of the concentric
uesystem
system. These are:
Through the roof face and through the exterior wall
The pathway used for this system can be laid in different ways,
but there are a few important conditions:
•
lengths for the bends). See Chapter 7Concentric pathways.
•90° bends have a 2-metre horizontal calculation length.
•45° bends have a 1-metre horizontal calculation length.
•The outlet can be installed at any point on the roof face or
exterior wall (supply and discharge in an identical pressure
area), but must meet applicable regulations.
•Flue pathways must not be insulated.
NOTE
•Ensure the restrictor is mounted in the correct manner,
•The correct restrictor will provide the appliance with the
•Mounting an incorrectly placed restrictor may cause
malfunction of the appliance.
8.2 Construction of concentric ue system
Indirect wall connection
•The outlet may also be installed in an upwards exhaust
in the wall, taking any hindrance to the surrounding area
into consideration, in accordance with local standards
NOTE
Ensure wind pressure on the outlet is not excessive, such as
alleys, etc., as this can negatively affect the performance of
the appliance.
•Make a recess in the façade of around 155mm or 205mm
plate on the inside of the wall. The wall plate of the exterior
leaks leaking into the living space. We recommend our
clearance box use as a direct façade pass-through through
a refractory façade.
•
•Determine the position of the appliance and outlet and
appliance, paying attention to the direction of installation
and connecting the elements by means of clamp strips.
Trimline OpalInstallation instruction 18
•An adjustable pipe can be used between the bends or when
connecting to the appliance. If necessary, use wall brackets
Mounting using the roof pass-through option
•
roof face (supply and exhaust in identical pressure areas)
and must meet the applicable rules and regulations.
•
sloping tiled roofs can be used for a watertight duct.
in the roof decking should be 50mm larger all around to
•
resistance between rooms. (For this, see the applicable local
•Determine the position of the appliance and the outlet and
for draining purposes. Connect the elements using the
clamping straps. Ensure all connections are gastight.
•An adjustable pipe can be used between the bends or when
making the connection to the appliance and/or the roof
8.3 Installation instructions regarding
existing ues
Instructions
must be built in accordance with national rules and regulations
documentation and installation instructions.This means, among
other things, that the chimney pass-through must not be
as described below. For other situations, consult your supplier.
8.4 Parts
Check all parts for damage before commencing the
.
NOTE
The renovation/sanitation set consists of parts:
3
4
7
8.5 Installation
• 56.
•Attach the slider 4
•Keep the bottom of the slider at the same height as
•
the chimney coping.
•
7, clamp it with a hose bracket. Stainless steel Ø90 to 165,
secure the whole with Parker screws.
•Attach the mounting plate to the chimney coping watertight
on the roof 7using silicone sealant and stainless steel
screws.
•Install the roof pass-through 9and secure it in place using
the supplied clamping strip 8.
•The slider 4will protrude approximately 100mm
•Attach the inner mounting plate 3gastight against
•Position the appliance in accordance with the instructions
•
1.
•
strip by hand in the mounting plate inside 3.
Trimline OpalInstallation instruction 19
English
9 PASS-THROUGH POSITIONS AND FUNCTION CORRECTLY
Dimensions Outlet positions Distance mm
A Distance to ventilation openings Room*
B Distance to ventilation openings Room*
C Distance to ventilation openings Room*
D Lower gutter bottom pipes or exhaust lines 500
E Under the eaves 500
F Under a carport, roof or balcony, inside and outside corners 500
G From ground level and rainwater drainage pipes 300
H Inside and outside a corner 500
I Above an external gas pressure regulator 1000
Side of a gas pressure regulator 500
J Room*
K Roof drain centre to centre 1000
L From the centre of both roof drains 450
M Two wall drains above each other 1000
N Two wall drains next to each other 1000
* In accordance with local building codes
Plot boundary
External extension pipe
Roof pass-through
1 2
Trimline OpalInstallation instruction 20
10 CLEANING AND MAINTENANCE
•The appliance must be checked and serviced by a recognised
installer at least once a year. The glass is also cleaned during
this process.
•It is advisable to clean the outside of the appliance regularly,
both in and out of the heating season.
•Do not use aggressive or corrosive cleaning agents or
•
A check must be carried out on:
2 seal of the upper and lower pressure release hatches
3 operation of the pressure release hatches; that they
4 the operation of the gas valve and ignition of the burner
Measuring points
The appliance has 4 measuring points: 2 on the gas control
block, and 2 at the top of the appliance under the upper cover
Supply air
measurement point
Flue gas discharge
measurement point
Pressure release
hatch
Supply pressure measurement point
Burner pressure measurement point
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