Trinity Highway VORTEQ Premium Lighting Installation and operating instructions

Revision D October 2017
VORTEQ® Trailer TMA
12/24 Premium Lighting Kit
Addendum
PN 115240

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www.trinityhighway.com 2 Revision D October 2017
Table of Contents
Customer Service Contacts..........................................................................................................3
Important Introductory Notes ........................................................................................................3
System Overview..........................................................................................................................4
Safety Rules for Assembly............................................................................................................4
Safety Symbols.............................................................................................................................5
Know Your Vorteq®Trailer Lighting Kit.........................................................................................6
Recommended Tools....................................................................................................................6
Lighting Assembly Check List.......................................................................................................7
Vorteq®Premium Lighting Overview...........................................................................................10
Wire Harness Plug Connections.................................................................................................13
Clearance/Marker Lamp Harness Identification..........................................................................14
Clearance/Marker Light Connections..........................................................................................15
Lighting Harness Assembly ........................................................................................................16
Tongue Wiring.............................................................................................................................17
Harness Routing on Tongue Assembly ......................................................................................18
Clip Locks ...................................................................................................................................20
Component Light Assembly and Hookup....................................................................................21
Final Checklist Before Connecting to Truck................................................................................26
Lighting Assembly, LED, 12V, SAE, Vorteq............................................................................27
Lighting Assembly, LED, 24V, SAE, Vorteq............................................................................30

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x 2
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M
BER
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JUNCTION B
115481B
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E
115621B
REAR SILL
H
118167B
CLEARANC
E
115622B
CLEARANC
E
115057B
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st
OX
E
ROUND AM
B
H
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E
ROUND RE
D
E
RECT GASK
E
M
A
x 1 11
8
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x 2 11
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T
A
x 1 11
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11
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x 2 11
6
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8
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A
IN HARNES
S
8
165B
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EARANCE R
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5
076B
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ILLIGHT RED
5
617B 12V
5
629B 24V
E
FLECTOR R
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6
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D
x 6
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2017
M
ET
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-24V
S

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CLEARA
N
(LONG)
118162B
LICENSE
115612B
115613B
CLEARA
N
115626B
3/8” STR
A
117521G
5/8” STR
A
117522G
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m
N
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12V
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P
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x 2
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x 3
x 4
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E
118161B
LICENSE LA
M
113758B
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T
605497G
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X
1
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114102B
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C
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056B
C
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3
757B
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AR LIGHT B
R
5
503G
R
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2
5
079B
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, NYLON,3/1
6
7
784B
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r
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T
x 1
E
BRACKET
x 1
R
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x 2
2
X 1 3/4
x 4
6
X8
x 1
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2017
6

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HEX,1/4,
G
115946G
NUT,HX,
N
116019B
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115631B
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q
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Trailer f
o
u
tilize or ot
ms are ot
h
tested, n
o
e
nance, or
b
ited.
WASHER, L
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118085G
WASHER FL
A
117985B
CLIP LOCK
118974B*
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s
or acces
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5
x 8
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HD, #10-32X
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WITH RE
A
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SS (11816
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t
rations hav
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use. Asse
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ories is s
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r
. Do
t
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mbly,
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V
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q
1.
F
Note:
F
supports
W
ire Harness
w
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p
in conn
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Li
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q
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m
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or Arrowbo
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e
Note Belo
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ht
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F
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systems,
r
s (A).
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p
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n
Hard
w
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rd
m
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arance
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ht
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ting
w
are

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2.
F
W
i
Rear Sil
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F
ull syste
m
W
M
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re Harness
l
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118167B
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Rear
S
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L
m
m
illustrati
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Rear Sill
(
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S
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118167B
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P
F
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18165B
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(
118167B
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s
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k
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g
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ting
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are
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e
ss (118164
B
a
nce (Short)
B
)

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t
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Orient t
h
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ness attach
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G
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Tail Light
l
earance Lig
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t
G
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B
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License Pl
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Wire
H
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m
Detail F
H
arnes
s
Main Har
n
Clearanc
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a. Pull
o
b. Inser
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fema
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cap i
n
Rear Sill H
PN 11816
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s
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Lights
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male con
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l
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Main H
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Lig
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t
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e. Use onl
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Harness Cl
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n
ess Socket
H
arness Plu
g
Revisi
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Detail G
h
ould snap
y
one. Lea
v
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mp PN 114
1
after conne
c
g
o
n D Octobe
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into place.
v
e the prot
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1
02B to Mai
n
c
tion to Rea
r
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2017
Two
e
ctor
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r

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Clear
a
Forwar
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provide
d
The rea
r
harness
The fen
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harness
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yhighway.co
m
a
nce/M
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d
clearanc
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to conne
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clearanc
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and route
d
m
a
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lights ha
v
c
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lights ha
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ce lights
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forward t
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n
v
e the lon
g
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s
Rear Cl
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harness t
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Lights
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m
p.
Revisi
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s
with rin
g
1
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h
at plugs i
connect fr
o
o
n D Octobe
r
g
terminal
nto the en
d
om the en
d
118162B
r
2017
ends
d
sill
d
sill

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Clear
a
t
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m
a
nce/M
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Imp
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mark
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mark
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Caut
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Light Plu
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Plug
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o
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plug is con
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Plug
15
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L
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ntation wit
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plug into
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L
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and negati
v
the lamp
e
ntation, the
11816
2
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2017
o
the
v
e (-)
with
lamp
2
B

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Light
i
Main Ha
r
(
118
1
Rear Sill
H
(
118167B
)
t
yhighway.co
m
i
ng Har
n
Figu
r
r
ness
1
65B
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Rear Sill
H
(
118167B
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H
arness
m
n
ess As
s
e 5
H
arness
)
W
(
1
s
embly
F
F
W
ire Tie
17784B
)
Main Har
n
(
118165B
)
16
F
igure 3
F
igure 4
Grommet
(
115079B
)
n
ess
)
Fi
g
Main
H
(
1181
6
Revisi
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g
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Gr
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11
5
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fe
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th
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H
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6
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Harne
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1141
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o
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5
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ough tube.
ss Clamp
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Clamp to M
a
Harness So
after conne
c
Rear Sill Ha
Plug
r
2017
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e
ss
s
s
a
in
cket
c
tion to
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rness

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Tong
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
A
u

A

L
s

T
Gro
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(
1150
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m
u
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n
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M
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t
A
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L
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rap. Pilot
h
T
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5/8” Stra
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117522G
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Main Harne
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(
118165
B
met
7
9B
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n
g
M
ain Harn
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t
ube and t
h
g
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17
F
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o
top frame
r
t
Harness
s
d
along the
l
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r
(
116891G
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f tongue
a
r
ail.
s
ystem sim
i
inside of
only.
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3/8” Strap
(
117521G
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Revisi
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the squar
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Front
H
(
11816
3
o
n D Octobe
r
a
bove. Con
t
e
tube with
H
arness
3
B
)
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2017
t
inue
5/8”

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t
Harn
e
3/8”
S
t
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m
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ss Rou
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Figur
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Figur
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S
trap (11752
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T
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18
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Revisi
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Figure 9
Figure 11
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rap (117522
G
o
n D Octobe
r
G
)
r
2017

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Insert
G
See De
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Rear Rig
(11
5
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m
G
rommets
Imp
o
t
ail B
ht Taillights
5
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Det
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6
(117
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M
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F
s
h all wiring
6
” Tie
784B)
19
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ss throu
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F
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and routing
g
h to End
S
before atta
c
Gromm
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(115079
B
R
Revisi
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S
ill Harne
s
c
hing lights
See De
t
e
t
B
)
R
ear Left Tail
(115617
B
Detail A
Yellow
o
n D Octobe
r
s
s.
and hardwa
t
ail A
lights
B
)
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2017
re.