Trion MA600 Operation manual

1
TRION, Inc.
Mist Arrestor
3 Stage Mist Collector
MA600 and MA1200
•INSTALLATION
•OPERATION
•SERVICE
Please read these instructions carefully for
trouble free operation and to get the most of
your purchase. For further information
concerning this product, contact your local
Trion representative.
Media Air Cleaning Systems
for Commercial and Industrial Applications
101 McNeill Road •Sanford, NC 27330
[phone] •Fax: [phone] •[phone]
www.trioninc.com
MANUAL PART NO. 156334-101 •December 2002

2
TABLE OF CONTENTS
SPECIFICATIONS
AIR HANDLING CAPACITIES ............................................................................3
POWER REQUIREMENTS.................................................................................3
CONTROLS ........................................................................................................3
MODULE DIMENSIONS AND WEIGHTS...........................................................3
FILTERS .............................................................................................................3
PRINCIPLES OF OPERATION .....................................................................................3
NEW UNIT INSPECTION ..............................................................................................3
PREPARATION & INSTALLATION ...............................................................................3
SUSPENSION MOUNTING...........................................................................................4
WIRING .........................................................................................................................4
UNIT OPERATION ........................................................................................................4
MAINTENANCE.............................................................................................................4
FILTERS .............................................................................................................5
CLEANING & INSPECTION OF CABINET.........................................................5
TROUBLESHOOTING........................................................................................7
ORDERING REPLACEMENT PARTS................................................................5
TROUBLESHOOTING PROCEDURE & FLOWCHART .....................................6
MA600 UNIT OUTLINE DRAWING ........................................................................FIG 1
MA1200 UNIT OUTLINE DRAWING ......................................................................FIG 2
SPECIFICATIONS DATA TABLE ...........................................................................FIG 3
PERFORMANCE DATA-BLOWER CURVE ...........................................................FIG 4
WARRANTY ...........................................................................................................FIG 5

3
SPECIFICATIONS
Air Handling Capacities
•MA600 - 600 CFM @ 6.0” total static pressure
•MA1200 - 1200 CFM @ 6.0” total static pressure
Power Requirements
•MA600 - 208-230/60Hz/3 Ph – 7.2 Amps
- 460V/60Hz/ 3 Ph – 3.6 Amps
•MA1200 - 208-230/60Hz/3 Ph – 10.0 Amps
- 460V/60Hz/ 3 Ph – 5.0 Amps
Controls
Motor Starter is NOT provided by Trion.
Module Dimensions and Weights
See Figure 1 and Figure 2.
Prefilter:
Washable 12-Layer Coalescing Filter –
99% efficient @ 2+ micron size.
•12” x 12” x 4” (300 x 300 x 100mm)
1 each-MA600 (2 each for MA1200)
Secondary Filter:
Washable 7-layer Coalescing Filter – 99%
efficient @10+ micron size.
•12” x 24” x 5.5” (300 x 600 x 140mm)
1 each-MA600 (2 each for MA1200)
Final Filter:
Mini-Pleat Extended Surface Filter, 98%
ASHRAE, 194 sq.ft. media.
•12” x 24” x 12” (292 x 592 x 292mm)
1 each for MA600
•24” x 24” x 12” (592 x 592 x 292mm)
1 each for MA1200
PRINCIPLES OF OPERATION
The TRION Mist Arrestor, 3-Stage Mist Collector
consists of a combination of the following
components to comprise a high efficiency air filtration
system:
1. An Inlet Plenum
2. Prefilter agglomerator media to coalesce 2
micron size particles into 10+ micron size
particles.
3. Secondary filter agglomerator to coalesce 10
micron size particles and drain off to drain
connection
4. Final Extended Surface Filter to provide final
polishing of air-98% Ashrae Efficiency.
5. Direct Drive Centrifugal Blower compartment
6. Electrical wiring (to external junction box)
The air in any room or manufacturing facility contains
millions of particles of contaminants. The composition
of the contaminants will vary depending on the
environment. The contaminants may be in the form of
smoke, airborne dirt from outside, small particles of
grease, mist, or moisture. The size of the particles (or
particulate) will range from as little as 0.03 microns to
anything large enough to remain airborne in the air.
(A micron is one millionth of a meter.)
When the unit is powered, the blower begins moving
the air through the filter sections. The pre-filter
collects and agglomerates the contaminants that are
2 micron size and larger into particles larger than 10
microns. The air then enters the secondary filter
where the contaminants or mist is collected and
further agglomerated and drained to the cabinet drain
connection, thus extending the life of the primary
filter. The final filter is a 98% Ashrae Mini-Pleat filter
to perform final filtration. The cleaned air then passes
through the blower back into the room.
NEW UNIT INSPECTION
Immediately upon receiving the unit, carefully
examine the crate for damage during transit. If unit is
damaged, file a claim with the last carrier and contact
your local TRION representative.
The following are guidelines for installation.
However, alternate methods may be equally
adequate.
PREPARATION & INSTALLATION
This manual should be carefully read before starting
the preparation and installation of the air cleaner.
CAUTION:
ANY MOUNTING ARRANGEMENT MUST
BE ABLE TO SUPPORT THE WEIGHT OF
THE COMPLETE SYSTEM. FAILURE TO
DETERMINE IF MOUNTING IS
SUBSTANTIAL MAY RESULT IN DAMAGE
OR INJURY IN THE AREA.
The installation should conform to all local ordinances
associated with building codes and electrical codes
required for the unit. Authorities having jurisdiction

4
should be consulted before installation is complete. If
there are no local codes, the installation should
conform to the National Electrical Code.
For maximum air cleaning efficiency, your air cleaner
should be located as specified by your local TRION
representative.
The unit can be floor or deck mounted, or suspended
by chain or threaded rod and trapeze frame (BY
OTHERS).
SUSPENSION MOUNTING
Each Mist Arrestor System includes three horizontal
cabinet crossmember rails positioned at load bearing
planes and extending from front ot back of cabinet.
Refer to Figure 1 and 2 for the location of the cabinet
crossmember rails.
CAUTION:
REFER TO THE SPECIFICATIONS DATA
TABLE, FIGURE 3, TO ENSURE THAT
THE SUPPORTING STRUCTURE IS
ADEQUATELY RATED FOR THE WEIGHT
OF THE UNIT ASSEMBLY.
1. Remove the filter assemblies from the unit to
reduce the weight to be lifted.
2. Lift unit into position and support with appropriate
trapeze frame and hardware.
3. Adjust the unit as required so that it is in a near-
level position.
4. Secure the hardware.
5. Reinstall the pre-filter and primary filter
assemblies.
For alternate installation methods, contact your local
TRION representative.
CAUTION:
DO NOT TAKE CHANCES. IF YOU ARE
UNSURE ABOUT THE PRECEEDING
METHOD OR ANY OTHER METHOD.
STOP THE INSTALLATION UNTIL YOU
ARE SATISFIED THAT THE METHOD OR
PROCEDURE IS CORRECT.
WIRING
The Blower compartment is supplied with an
externally mounted junction box and is factory wired
for 460/60/3 input power. The motor voltage can be
changed to 208 0r 230/60/3 at the motor junction box.
The unit data label (supplied in literature package) is
to be marked for application voltage and affixed
adjacent to the unit junction box. Switches and
motor starters are not supplied with the unit
although motor starters are offered as an
accessory for field unit or remote mounting.All
wiring must meet local National Electrical Codes.
UNIT OPERATION
After all wiring has been completed, turn the unit on
at the motor starter. Note the rotation of the blower
wheel. Correct rotation can be confirmed by
comparing wheel rotation during coast down with
rotation direction label inside the final filter access
door. If the rotation is backward, it must be changed
to achieve proper airflow.
Three-phase power motor rotation can be changed
by switching any two legs of the input voltage.
MAINTENANCE
Precision equipment such as your TRION Air Cleaner
will require a minimum amount of maintenance to
keep it in good operating condition. You can perform
all normal preventative maintenance, or your local
TRION representative may offer maintenance and
cleaning contract at a nominal charge. Contact Trion
for details.
CAUTION:
ALWAYS DISCONNECT THE POWER
SOURCE BEFORE WORKING ON OR
NEAR THE MOTOR OR ITS WIRING
ASSEMBLY. IF THE POWER DIS-
CONNECT POINT IS OUT OF SIGHT,
LOCK IT IN THE PROPER POSITION AND
TAG TO PREVENT UNEXPECTED
APPLICATION OF POWER.
The pre-filters, secondary filters, and final filters are
accessible through side access doors allowing
simple, fast replacement. The blower compartment
also has side access doors and in addition have bolt
on panels on the end of the unit to allow full access to
the blower and motor.

5
Filters are changed according to the pressure across
the filter. Filter change gauges are supplied with the
unit as standard equipment.
The Mist Arrestor pre-filters and secondary filters are
washable media and can be reused for many years.
The primary filter is NOT washable and must be
replaced when it reaches the recommended final
static pressure reading. Failure to replace the filter at
the specified reading will result in a progressive loss
of airflow and reduced efficiency.
PRESSURE DROP
(INCHES OF WATER COLUMN)
Filters Recommended
Filter Clean Final
Pre & Secondary 3.15 5.25
Final 0.5 2.0
NOTE: These readings will vary slightly due to
altitude and temperature.
Upon installation of the unit, note the initial pressure
reading. Check daily and perform manual cleaning of
the pre-filter and secondary filter at the reading
shown in the Table. Cleaning can be accomplished
using a LOW pressure cleaning device with
detergents or soaking in a detergent bath and then
rinsing. Re-install the filters and the pressure should
return to near the initial pressure reading.
Once a filter cleaning pattern has been established,
the pre-filter can be cleaned on a calendar basis with
the final filter being replaced when the gauge reads
as “Recommended Final” in the Table. For example,
if the unit takes six weeks to go from 3.15 to 5.25, the
pre-filter & secondary filter would then be cleaned
every six weeks. The final filter would then be
replaced when it reaches the 2.0” wg reading.
NOTE: The final mini-pleat filter CANNOT be cleaned
and must be replaced when dirty. Contact your local
Trion representative for replacement filters.
CLEANING & INSPECTION OF CABINET
CAUTION:
TO CHECK INTERNAL COMPONENTS,
TURN UNIT POWER OFF.
After the dirty components have been removed, an
inspection of the cabinet should be made. Remove
all foreign debris and dirt accumulation inside the
cabinet. Check for dirt accumulation on the blower
wheel blades and clean if there is a buildup. Inspect
all wiring for loose connections and cracked
insulation.
Bearings on the blower motor should be checked for
sign of unusual wear.
Models having motors with oil cups require periodic
inspection. Use SAE-20 non-detergent motor oil
every six months. Motors with ball bearings do not
require lubrication. Rubber gasketing should be
checked twice a year. Aging occurs primarily due to
ozone present in ambient air and eventually hardens
the rubber and causes cracking and loss of seal.
Contact your local TRION representative for
replacement.
TROUBLESHOOTING
CAUTION:
TO CHECK INTERNAL COMPONENTS,
TURN UNIT POWER OFF.
All TRION Air Cleaners are manufactured to give the
user continued trouble-free service. However, as
with all mechanical equipment, breakdowns can
occur.
Refer to the Replacement Parts Tables for
replacement parts.
Before troubleshooting the unit, refer to the wiring
diagram, (located inside motor junction box) check for
proper wiring connections, input line voltage and
presence of input power.
ORDERING REPLACEMENT PARTS
The following pages contain views for the various
modules. Use these pages to determine the part
numbers of items that are needed.
To order repair parts, contact your local TRION
representative, or:
TRION, Inc.
101 McNeill Road
Sanford, NC 27330
800-884-0002

6
REPLACEMENT PARTS
Part Number Description
MA600 Unit
356329-001 Mist Arrestor Filter 12x12x4”
– Pre-Filter
356329-003 Mist Arrestor Filter 12x24x5.5”
–Secondary Filter
346618-025 Mini-Pleated Extended Final
Filter 12x24x12”
MA1200 Unit
356329-001 Mist Arrestor Filter 12x12x4”
– Pre-Filter (2 required)
356329-003 Mist Arrestor Filter 12x24x5.5”
– Secondary Filter
(2 required)
346618-005 Mini-Pleated Extended Final
Filter 24x24x12”
MA 1200 Unit Details

7
The following information will be required to ensure accuracy in supplying your repair parts:
Item Located
1. Unit Model Number Data label adjacent to Junction box on Blower Compartment
2. Part Number & Description Replacement Parts - Page 6
MA600 Outline - Fig. 1
MA1200 Outline – Fig. 2
TROUBLESHOOTING PROCEDURE
NO
YES YES
NO
YES
NO
YES
TURN UNIT ON
BLOWER OPERATES
PROPERLY
BLOWER DOES
NOT OPERATE;
SUPPLY VOLTAGE
A
T UNIT
BLOWER OPERATES
INTER-MITTENTLY; SUPPLY
VOLTAGE AT UNIT
BLOWER OPERATES WITH
INSUFFIECIENT AIRFLOW
FROM UNIT
CHECK FOR:
1. MOTOR WIRES
DISCONNECTED
2. MOTOR TURNS
FREELY
3. FAULTY MOTOR
4. INCORRECT
SUPPLY VOLTAGE
CHECK FOR:
1. AIR BYPASSING FILTERS
2. HOLES IN FILTERS
3. DIRT ON MOTOR, CAUS-
ING OVERHEATING
4. FILTERS MISSING
5. ACCESS DOORS NOT
FULLY CLOSED
6. IMPROPER OR LOOSE
WIRING
CHECK FOR:
1. DIRTY OR CLOGGED
FILTERS
2. BLOCKED DISCHARGE
3. BLOCKED INTAKE
4. BUILDUP OF DIRT ON
BLOWER WHEEL
5. BACKWARD ROTATION
OF BLOWER WHEEL
6. BLOWER WHEEL LOOSE
ON SHAFT
7. INCORRECT SUPPLY
VOLTAGE
8. MOTOR REQUIRES
LUBRICATION
UNIT OPERATES
PROPERLY
REPAIR COMPLETED
A
ND UNIT TURNED
ON
UNIT OPERATES
PROPERLY WITHIN
SPECS
CALL YOUR LOCAL
TRION REPRESENTATIVE
UNIT PERFORMANCE
WITHIN SPECS
1. AIR BYPASSING
FILTERS
2. HOLES IN FILTERS
3. FILTERS MISSING
4. ACCESS DOORS NOT
CLOSED
5. DIRTY OR CLOGGED
FILTER
6. BLOCKED DISCHARGE
7. BLOCKED INTAKE

TRION AIR BOSS Mist Arrestor 3-Stage Mist Collector
Specifications Data Table
MA 600 MA 1200
Dimensions: 74.2” L x 27.6 ” W x 333.1” H 70.3” L x 27.6 ” W x 35.8” H
1885mm x 700mm x 840mm 1785mm x 700mm 910mm
Weight: 331 lbs/ 150 kg 437 lbs/ 198 kg
Motor: 3 Hp / 2.2kw 4 Hp / 3.0kw
Amp Draw: 208V – 8.8 amps 208V – 11.9 amps
230V – 7.9 amps 230V – 10.7 amps
460V – 4.0 amps 460V - 5.4 amps
Air Inlet Single 6” Diameter Single 8” Diameter
Air Volume: 600 CFM @ 6.0” SP 1200 CFM @ 6.0” SP
Sound Rating: 72 dBa 72 dBa
Filters:
Prefilter Washable 12 Layer Coalescing Filter-99% @ 2 micron size +
Initial Resistance: 2.75” w.g. Final Resistance: 4.0” w.g.
12” x 12” x 4.0” 12” x 24” x 4.0”
295 x 295 x 80mm 295 x 595 x 80mm
Secondary Washable 7 Layer Coalescing Filter-99% @ 10 micron size +
Initial Resistance: 0.4” w.g. Final Resistance: 1.25” w.g.
12” x 24” x 5.5” 24” x 24” x 5.5”
295 x 595 x 150mm 595 x 595 x 150mm
Primary Mini-Pleat Extended Surface Filter, 98% Ashrae, 194 sq.ft. media
Initial Resistance: 0..56” w.g. Final Resistance: 2.0” w.g., Class 2
12” x 24” x 12” 24” x 24” x 12”
292 x 592 x 292mm 592 x 592 x 292mm
Common Specifications:
Cabinet: 16 gauge Galvanized Steel
Doors: Gasket sealed, Hinged Access doors on primary, secondary
and final filters and blower access compartment.
Drain: 3 / 4” NPT x 2” centered behind secondary filter
Finish: Textured Reverse Blue, Baked on Oil Resistant Paint
Installation: Ducted to Platform or Frame Mounted
Manometer Gage: Installed with 2 each Manometer Pressure Gage Kit, 0-6.4” wg
Electrical: 208-230/460V/60Hz/3 PH, junction box provided
Blower: Direct Drive centrifugal
Blower Access: Removable Rear Panel and side access door
Options:
Controls: Motor Starter provided by Customer
FIG. 3

FIG 5
Warranty
Trion Air Cleaner Limited Three-Year Warranty:
This limited warranty covers Trion Air Cleaners, excluding replacement filters, ductwork, wiring, and
installation.
Trion Inc. warrants that all new Trion Air Cleaners are free from defects in material and workmanship
under normal use and service. Trion will remedy any such defects if they appear within 36 months from
the manufacturing date code, subject to the terms and conditions of this Limited three-year Warranty
stated below:
1. This Limited Three-Year Warranty is granted by Trion Inc., 101 McNeill Road, Sanford, North
Carolina, 27330.
2. This warranty shall extend only to any owner who has purchased the air cleaner other than for
purposes of resale.
3. All components are covered by this limited warranty except expendable items such as prefilters, main
filters, HEPA filters, and adsorber (gas/odor) trays.
4. If within the warranty period any Trion air cleaner unit or component requires service, a distributor or
Trion service representative must perform the service. Trion Inc. will not pay shipping charges or
labor charges to remove or replace such defective parts or components. If the part of component is
found by inspection to contain such defective mater and workmanship, it will be either repaired or
exchanged free of charge at Trion’s option and returned freight collect.
5. In order to obtain the benefits of this limited three-year warranty, the owner must notify the distributor
or Trion in writing of any defect within 30 days of its discovery. If after reasonable time you have not
received an adequate response from the distributor or Trion, notify Trion, in writing, attention
Customer Service Department. Trion will receive, freight prepaid, only removable parts or
components of such defective air cleaners.
6. This limited warranty does not apply to any part or component that is damaged in transit; when
handling, has been subject to misuse, neglect or accident; has not been installed, operated, and
serviced according to Trion’s instruction; has been operated beyond the factory rated capacity, or
altered in any such way that its performance is affected. There is no warranty due to neglect,
alteration, or normal wear and tear. Trion’s liability is limited to replacement of defective parts or
components and does not include the payment of the cost of labor charges to remove or replace
such defective components or parts.
7. Trion will not be responsible for loss of use of any product, loss of time, inconvenience, or any other
indirect, incidental or consequential damages with respect to person or property, whether as a result
of breach or warranty, neglect, or otherwise. SOME STATES DO NOT ALLOW THE EXCLUSION
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE LIMITATION OR
EXCLUSION IN THE PRECEDING SENTENCE MAY NOT APPLY TO YOU.
8. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
THAT VARY FROM STATE TO STATE.
9. Any warranty work will be performed within a reasonable time, usually within 120 days after notice of
defect and delivery to the Trion factory, subject to delay beyond Trion’s control.
10. Any warranty by Trion of merchantability, fitness for use of any other warranty (express, implied, or
statutory), representation or guarantee other than those set forth herein, shall expire at the expiration
date of this express limited warranty. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG IMPLIED WARRANTY LASTS, SO THE LIMITATION IN THE PRECEDING SENTENCE MAY
NOT APPLY TO YOU.
11. Trion reserves the right to make changes in the design and material of its products without incurring
any obligation to incorporate such changes in units completed on the effective date of such change.