Triumph Adler CLP3316 User manual

Service
Manual
Color Printer
CLP 3316
CLP 3520
X
First Edition
Date: 24-10-2006
2HKSM060

Service
Manual
Color Printer
CLP 4316
CLP 4520
X
First Edition
Date: 24-10-2006
2HKSM060

CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-5
(1) Overall...............................................................................................................................................1-1-5
(2) Operation panel.................................................................................................................................1-1-6
1-1-3 Cross section view..................................................................................................................................1-1-7
1-2 Installation
1-2-1 Drum unit ................................................................................................................................................1-2-1
1-2-2 Developer unit and toner container.........................................................................................................1-2-1
1-2-3 Installation environment..........................................................................................................................1-2-1
1-2-4 Unpacking and installation......................................................................................................................1-2-2
(1) Installation procedure........................................................................................................................1-2-2
1-2-5 Installing expansion memory (optional) ..................................................................................................1-2-8
1-2-6 Installing a memory card (optional).........................................................................................................1-2-9
1-2-7 Installing the network interface card (optional) .....................................................................................1-2-10
1-2-8 Installing the hard disk unit (optional) ...................................................................................................1-2-11
1-3 Maintenance Mode
1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Executing a maintenance item..........................................................................................................1-3-1
1-3-2 Maintenance .........................................................................................................................................1-3-18
(1) Method of removing the toner soiling which comes in contact with heat roller and press roller/
press belt.........................................................................................................................................1-3-18
1-4 Troubleshooting
1-4-1 Paper misfeed detection.........................................................................................................................1-4-1
(1) Paper misfeed indication...................................................................................................................1-4-1
(2) Paper misfeed detection....................................................................................................................1-4-1
1-4-2 Self-diagnosis .........................................................................................................................................1-4-2
(1) Self-diagnostic function.....................................................................................................................1-4-2
(2) Self diagnostic codes ........................................................................................................................1-4-3
1-4-3 Image formation problems....................................................................................................................1-4-23
(1) No image appears (entirely white)...................................................................................................1-4-24
(2) No image appears (entirely black)...................................................................................................1-4-24
(3) A specific color is printed solid........................................................................................................1-4-24
(4) The back side gets dirty. .................................................................................................................1-4-25
(5) Image is too light.............................................................................................................................1-4-25
(6) The background is colored..............................................................................................................1-4-26
(7) White streaks are printed vertically. ................................................................................................1-4-26
(8) Black streaks are printed vertically..................................................................................................1-4-27
(9) Streaks are printed horizontally.......................................................................................................1-4-27
(10) Spots are printed.............................................................................................................................1-4-27
(11) The leading edge of image begins to print too early or too late. .....................................................1-4-27
(12) Paper is wrinkled.............................................................................................................................1-4-28
(13) Offset occurs...................................................................................................................................1-4-28
(14) Part of image is missing..................................................................................................................1-4-28
(15) Fusing is loose. ...............................................................................................................................1-4-28
(16) Colors are printed offset to each other............................................................................................1-4-28
1-4-4 Electric problems ..................................................................................................................................1-4-29
(1) "Close top cover" display is not cancelled to closing the top cover.................................................1-4-29
(2) "Close side cover" display is not cancelled to closing the top cover...............................................1-4-29
(3) "Close paper transfer unit" display is not cancelled to closing the paper feed unit.........................1-4-30
(4) "Cassette 1 not loaded" display is not cancelled to closing the paper cassette..............................1-4-30
(5) "Check waste toner box" display is not cancelled to replacing the waste toner box.......................1-4-30
(6) The paper size is not recognized as the size set with the paper size dial.......................................1-4-31
(7) Paper misfeed display is not cancelled...........................................................................................1-4-31
1-4-5 Mechanical problems............................................................................................................................1-4-32
(1) No primary paper feed.....................................................................................................................1-4-32
(2) No secondary paper feed................................................................................................................1-4-32
(3) Skewed paper feed. ........................................................................................................................1-4-32
(4) Multiple sheets of paper are fed at one time...................................................................................1-4-32
(5) Paper jams......................................................................................................................................1-4-32
(6) Toner drops on the paper conveying path.......................................................................................1-4-32
(7) Abnormal noise is heard..................................................................................................................1-4-32

1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
1-5-2 Outer covers ...........................................................................................................................................1-5-2
(1) Detaching and refitting the top cover.................................................................................................1-5-2
(2) Detaching and refitting the rear cover...............................................................................................1-5-3
(3) Detaching and refitting the right cover...............................................................................................1-5-4
(4) Detaching and refitting the left cover.................................................................................................1-5-5
1-5-3 Paper feed unit........................................................................................................................................1-5-6
(1) Detaching and refitting the paper feed unit .......................................................................................1-5-6
(2) Detaching and refitting the paper feed roller.....................................................................................1-5-7
(3) Detaching and refitting the retard roller.............................................................................................1-5-8
(4) Detaching and refitting the secondary transfer roller.........................................................................1-5-9
1-5-4 MP tray feed unit...................................................................................................................................1-5-10
(1) Detaching and refitting the MP tray feed unit..................................................................................1-5-10
(2) Detaching and refitting the MP tray feed roller................................................................................1-5-11
1-5-5 Developing section................................................................................................................................1-5-12
(1) Detaching and refitting the developer unit.......................................................................................1-5-12
1-5-6 Drum section.........................................................................................................................................1-5-13
(1) Detaching and refitting the drum unit ..............................................................................................1-5-13
(2) Replacing the LED print head and drum unit ..................................................................................1-5-15
1-5-7 Primary transfer section........................................................................................................................1-5-22
(1) Detaching and refitting the primary transfer unit .............................................................................1-5-22
(2) Detaching and refitting the primary transfer belt .............................................................................1-5-23
(3) Detaching and refitting the primary transfer cleaning unit...............................................................1-5-24
1-5-8 Fuser unit (16 ppm printer) ...................................................................................................................1-5-25
(1) Detaching and refitting the fuser unit...............................................................................................1-5-25
(2) Detaching and refitting the fuser thermistor 1 and 2, fuser thermostat 1 and 2, fuser heater
lamp 1 and 2, heat roller, and press roller.......................................................................................1-5-26
1-5-9 Fuser unit (20 ppm printer) ...................................................................................................................1-5-32
(1) Detaching and refitting the fuser unit...............................................................................................1-5-32
(2) Detaching and refitting the fuser thermistor 1, fuser thermostat 1, fuser heater lamp, heat
roller, and press belt........................................................................................................................1-5-33
1-5-10 PWBs....................................................................................................................................................1-5-40
(1) Detaching and refitting the main controller PWB.............................................................................1-5-40
(2) Detaching and refitting the engine controller PWB and power supply PWB...................................1-5-41
(3) Detaching and refitting the LED print heads relay PWB..................................................................1-5-44
(4) Detaching and refitting the main high voltage PWB........................................................................1-5-45
(5) Detaching and refitting the bias high voltage PWB.........................................................................1-5-46
1-5-11 1 Others................................................................................................................................................1-5-47
(1) Detaching and refitting the main drive unit......................................................................................1-5-47
(2) Detaching and refitting the paper feed drive unit.............................................................................1-5-48
(3) Detaching and refitting the fuser drive unit......................................................................................1-5-49
(4) Detaching and refitting the toner motor 1, 2, 3 and 4......................................................................1-5-50
(5) Detaching and refitting the ozone filters..........................................................................................1-5-51
(6) Detaching and refitting the waste toner duct...................................................................................1-5-52
1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Downloading the firmware from the memory card.............................................................................1-6-2
2-1 Mechanical construction
2-1-1 Paper feed section..................................................................................................................................2-1-1
(1) Paper feeding from paper cassette...................................................................................................2-1-1
2-1-2 Developing section..................................................................................................................................2-1-7
(1) Developer unit...................................................................................................................................2-1-7
(2) Touch down developing method .......................................................................................................2-1-9
(3) Developer drive stop mechanism....................................................................................................2-1-10
2-1-3 Drum section.........................................................................................................................................2-1-11
(1) Drum unit.........................................................................................................................................2-1-11
(2) Waste toner ejecting mechanism....................................................................................................2-1-14
(3) LED print head ................................................................................................................................2-1-15
(4) Main charger unit.............................................................................................................................2-1-17
2-1-4 Primary transfer section........................................................................................................................2-1-19
(1) Primary transfer unit........................................................................................................................2-1-19
(2) Primary transfer cleaning unit..........................................................................................................2-1-21
2-1-5 Secondary transfer and separation section ..........................................................................................2-1-24

2-1-6 Fuser section ........................................................................................................................................2-1-26
(1) Fuser unit (16 ppm printer)..............................................................................................................2-1-26
(2) Fuser unit (20 ppm printer)..............................................................................................................2-1-28
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) Main frame and controller box...........................................................................................................2-2-1
(2) Drum unit, developer unit and fuser unit ...........................................................................................2-2-3
2-3-1 Operation of the PWBs...........................................................................................................................2-3-1
(1) Power supply PWB............................................................................................................................2-3-1
2-3-2 Engine controller PWB............................................................................................................................2-3-3
2-3-3 Main controller PWB.............................................................................................................................2-3-10
2-4 Appendixes
2-4-1 Appendixes.............................................................................................................................................2-4-1
(1) Wiring diagram (16 ppm printer)........................................................................................................2-4-1
(2) Wiring diagram (20 ppm printer)........................................................................................................2-4-3
(3) Repetitive defects gauge...................................................................................................................2-4-5

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Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.

Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.

1.Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
• Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
• Always handle the machine by the correct locations when moving it. ...............................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is acciden-
tally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immedi-
ately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .....................................................................................................................

2.Precautions for Maintenance
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ...............
• Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
• Always use parts having the correct specifications. ..........................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related bro-
chure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. .............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
• Remove toner completely from electronic components. ...................................................................
• Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
• Handle greases and solvents with care by following the instructions below: .....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-
diately. ............................................................................................................................................
3.Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................

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2HJ/2HK
1-1-1
1-1 Specifications
1-1-1 Specifications
16 ppm printer
Type................................................Desktop
Printing system...............................Electrophotographic four color (CMYK) printing using Advanced Beam Array
Paper type ......................................Cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes.....................................Cassette:
A4, B5, A5, Folio, 8 1/2" ×14" (Legal), 8 1/2" ×11" (Letter), Oficio II, Executive,
ISO B5, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" ×14" (Legal), 8 1/2" ×11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku-Hagaki, Youkei 2,
Youkei 4, and Custom
Print speeds....................................Cassette:
A4: 16 pages/minutes
B5: 17 pages/minutes
A5: 17 pages/minutes
Letter-R: 17 pages/minutes
Legal: 14 pages/minutes
MP tray:
A4: 15 pages/minutes
B5: 16 pages/minutes
A5: 16 pages/minutes
Letter: 16 pages/minutes
Legal: 13 pages/minutes
First print time.................................Standby mode: 16 seconds or less (A4)
Sleep mode: 96 seconds or less (A4)
Warm-up time .................................Sleep mode: 80 seconds or less (room temperature 22 °C/71.6 °F, 60%RH)
Power on: 80 seconds or less (room temperature 22 °C/71.6 °F, 60%RH)
Paper feed system..........................One universal cassette and one MP tray
Paper loading capacity ...................Cassette: 500 sheets (80 g/m2, 0.11 µm)
MP tray: 100 sheets (80 g/m2, 0.11 µm)
Paper eject system.........................Face down: 250 sheets (80 g/m2, 0.11 µm), equipped with a face-down paper full sen-
sor
Face up: 250 sheets, Optional face-up tray PT-300 must be installed (100 sheets
when the optional duplexer is installed
Photoconductor...............................OPC drum (diameter 30 mm)
Charging system.............................Scorotron (positive charging)
Light source....................................LED
Developing system .........................Touch down development method
Developer: Two-component
Toner replenishing: Automatic from the toner container
Transfer system..............................Primary transfer: Transfer belt (negative-charged)
Secondary transfer: Transfer roller (negative-charged)
Separation system..........................Small radius curvature separation
Fixing system..................................Heat roller system (Oil-less)
Heat roller (diameter 36 mm, 500 W halogen heater lamp)
Pressure roller (diameter 36 mm, 350 W halogen heater lamp)
Charge erasing system...................Exposure by eraser lamp (LED)
Cleaning system.............................Drum: Counter blade
Primary transfer belt: Fur brush

2HJ/2HK
1-1-2
Controller hardware........................CPU: Power PC750CXr (400 MHz)
System ROM: 8 MB (32 Mbit ×2)
Font ROM: 2 MB (16 Mbit ×1)
Main RAM: 128 MB standard (DIMM); expanding up to 640 MB (512 MB ×1) at the
maximum by adding optional expansion memory
Optional expansion RAM (DIMM): 1 slot
100-pin DIMM (64, 128, 256 or 512 MB)
Interface..........................................USB: Hi-Speed USB
Optional interface (KUIO-LV) ×1: Network interface card IB-21E/IB-23 (10 Base-TX/
100 Base-TX) must be installed.
Controller software..........................a) Emulation
PCL6 (PCL5c/PJL/PCL XL protocol class 2.1)
KPDL3 (PostScript 3 compatible)
b) Fonts:
Bitmap font: 1 Line Printer bitmap font
Outline fonts: 80 PCL fonts
c) Graphic:
(1) Raster graphic: 75, 100, 150, 200*, 300, 600* dpi
(*200 dpi is supported when the resolution is 600 dpi.)
(2) Vector graphic: Line, Box, Circle, Arc, Fill pattern etc.
(3) Bar code:
One-dimensional bar code: 45 types
Two-dimensional bar code: 1 type (PDF-417)
d) Connectivity:
plug & play, Windows 95/98/ME/NT4.0/2000/XP
SNMP (KM-NET viewer)
Resolution.......................................600 dpi
Dimensions.....................................Main unit: 345 ×470 ×385 mm/13 5/8 ×18 1/2" ×15 1/4" (W ×D ×H)
Weight.............................................Main unit: 24 kg/52 15/16 lbs (not including toner containers)
Power source..................................220 - 240 V AC, 50/60 Hz (European countries)
120 V AC, 60 Hz (U.S.A./Canada)
Power consumption........................Maximum:
1001 W (220 - 240 V model)
1003 W (120 V model)
Normal operating:
452 W (220 - 240 V model)
450 W (120 V model)
Ready:
173 W (220 - 240 V model)
170 W (120 V model)
EcoPower:
16 W (220 - 240 V model)
16 W (120 V model)
Current............................................4.7 A (220 - 240 V model)
9.2 A (120 V model)
Noise...............................................Printing: 52 dB (A)
Ready: 36 dB (A)
Options ...........................................Expansion memory (64/128/256/512 MB 100-pin DIMM),
memory card (CompactFlash),
hard disk unit HD-5,
network interface card IB-21E/IB-23 (10BASE-T/100BASE-TX),
paper feeder PF-60 (500 sheets [60 to 105 g/m2] ×1 cassette, A4, A5, B5, legal, letter,
custom),
duplexer DU-301,
face-up output tray PT-300 (250 sheets)

2HJ/2HK
1-1-3
20 ppm printer
Type................................................Desktop
Printing system...............................Electrophotographic four color (CMYK) printing using Advanced Beam Array
Paper type ......................................Cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes.....................................Cassette:
A4, B5, A5, Folio, 8 1/2" ×14" (Legal), 8 1/2" ×11" (Letter), Oficio II, Executive,
ISO B5, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" ×14" (Legal), 8 1/2" ×11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku-Hagaki, Youkei 2,
Youkei 4, and Custom
Print speeds....................................Cassette:
A4: 16 pages/minutes
B5: 17 pages/minutes
A5: 17 pages/minutes
Letter-R: 17 pages/minutes
Legal: 14 pages/minutes
MP tray:
A4: 15 pages/minutes
B5: 16 pages/minutes
A5: 16 pages/minutes
Letter: 16 pages/minutes
Legal: 13 pages/minutes
First print time.................................Standby mode: 13 seconds or less (A4)
Sleep mode: 81 seconds or less (A4)
Warm-up time .................................Sleep mode: 68 seconds or less (room temperature 22 °C/71.6 °F, 60%RH)
Power on: 68 seconds or less (room temperature 22 °C/71.6 °F, 60%RH)
Paper feed system..........................One universal cassette and one MP tray
Paper loading capacity ...................Cassette: 500 sheets (80 g/m2, 0.11 µm)
MP tray: 100 sheets (80 g/m2, 0.11 µm)
Paper eject system.........................Face down: 250 sheets (80 g/m2, 0.11 µm), equipped with a face-down paper full sen-
sor
Face up: 100 sheets (optional face-up tray PT-301 must be installed)
Photoconductor...............................OPC drum (diameter 30 mm)
Charging system.............................Scorotron (positive charging)
Light source....................................LED
Developing system .........................Touch down development method
Developer: Two-component
Toner replenishing: Automatic from the toner container
Transfer system..............................Primary transfer: Transfer belt (negative-charged)
Secondary transfer: Transfer roller (negative-charged)
Separation system..........................Small radius curvature separation
Fixing system..................................Heat roller (diameter 36.5 mm, 850 W halogen heater lamp) [Oil-less]
Press belt
Charge erasing system...................Exposure by eraser lamp (LED)
Cleaning system.............................Drum: Counter blade
Primary transfer belt: Fur brush

2HJ/2HK
1-1-4
Controller hardware........................CPU: Power PC750CXr (500 MHz)
System ROM: 8 MB (32 Mbit ×2)
Font ROM: 2 MB (16 Mbit ×1)
Main RAM: 128 MB standard (DIMM); expanding up to 640 MB (512 MB ×1) at the
maximum by adding optional expansion memory
Optional expansion RAM (DIMM): 1 slot
100-pin DIMM (64, 128, 256 or 512 MB)
Interface..........................................USB: Hi-Speed USB
Optional interface (KUIO-LV) ×1: Network interface card IB-21E/IB-23 (10 Base-TX/
100 Base-TX)
Controller software..........................a) Emulation
PCL6 (PCL5c/PJL/PCL XL protocol class 2.1)
KPDL3 (PostScript 3 compatible)
b) Fonts:
Bitmap font: 1 Line Printer bitmap font
Outline fonts: 80 PCL fonts
c) Graphic:
(1) Raster graphic: 75, 100, 150, 200*, 300, 600* dpi
(*200 dpi is supported when the resolution is 600 dpi.)
(2) Vector graphic: Line, Box, Circle, Arc, Fill pattern etc.
(3) Bar code:
One-dimensional bar code: 45 types
Two-dimensional bar code: 1 type (PDF-417)
d) Connectivity:
plug & play, Windows 95/98/ME/NT4.0/2000/XP
SNMP (KM-NET viewer)
Resolution.......................................600 dpi
Dimensions.....................................Main unit: 345 ×470 ×385 mm/13 5/8 ×18 1/2" ×15 1/4" (W ×D ×H)
Weigh..............................................Main unit: 25 kg/55 1/8 lbs (not including toner containers)
Power source..................................220 - 240 V AC, 50/60 Hz (European countries)
120 V AC, 60 Hz (U.S.A./Canada)
Power consumption........................Maximum:
1037 W (220 - 240 V model)
1032 W (120 V model)
Normal operating:
443 W (220 - 240 V model)
455 W (120 V model)
Ready:
117 W (220 - 240 V model)
116 W (120 V model)
EcoPower:
19 W (220 - 240 V model)
15 W (120 V model)
Current............................................4.9 A (220 - 240 V model)
9.2 A (120 V model)
Noise...............................................Printing: 52 dB (A)
Ready: 36 dB (A)
Options ...........................................Expansion memory (64/128/256/512 MB 100-pin DIMM),
memory card (CompactFlash),
hard disk unit HD-5,
network interface card IB-21E/IB-23 (10BASE-T/100BASE-TX),
paper feeder PF-60 (500 sheets [60 to 105 g/m2] ×3 cassettes, A4, A5, B5, legal, let-
ter, custom),
duplexer DU-301,
face-up output tray PT-301 (100 sheets),
envelope feeder EF-310

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1-1-5
1-1-2 Parts names
(1) Overall
Figure 1-1-1Figure 1-1-1

















 
 



 



1. Top cover
2. Magenta toner container
3. Cyan toner container
4. Yellow toner container
5. Black toner container
6. Paper feed unit
7. MP tray
8. Paper cassette
9. Paper size window
10. Paper size dial
11. Paper gauge
12. Left side cover
13. Waste toner box
14. Power switch
15. Magenta main charger unit
16. Cyan main charger unit
17. Yellow main charger unit
18. Black main charger unit
19. Main charger wire cleaner
20. Lens cleaner
21. Rear cover
22. Fuser cover
23. Paper feed unit release lever
24. Memory card slot
25. AC inlet
26. Optional interface slot
27. USB interface connector
28. Network interface connector

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1-1-6
(2) Operation panel
Figure 1-1-2Figure 1-1-2
READY
DATA
ATTENTION
SIZE TYPEINTERFACE
      
 


1. Message display
2. Interface indicator (INTERFACE)
3. Paper size indicator (SIZE)
4. Paper type indicator (TYPE)
5. Ready indicator (READY)
6. Data indicator (DATA)
7. Attention indicator (ATTENTION)
8. Wkey (Left)
9. X[?] key (Right)
10. Skey (Up)
11. Tkey (Down)
12. MENU key
13. OK key
14. CANCEL key
15. GO key

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1-1-3 Cross section view
Figure 1-1-3Figure 1-1-3
Optional
duplexer
20 ppm printe
r
optional
paper feeders
16 ppm printer
optional
paper feeder


             




Paper path
(Optional unit)
Paper path
(Main unit)
20 ppm printer

1. Black drum unit
2. Yellow drum unit
3. Cyan drum unit
4. Magenta drum unit
5. Black developer unit
6. Yellow developer unit
7. Cyan developer unit
8. Magenta developer unit
9. Black toner container
10. Yellow toner container
11. Cyan toner container
12. Magenta toner container
13. Primary transfer unit
14. Primary transfer cleaning unit
15. MP tray
16. MP tray feed unit
17. Feed unit
18. Fuser unit
19. Controller box
20. Face-down tray unit (vertical path)
21. Paper cassette

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