Trolex XD One User manual

USER
MANUAL
D
O
NE
ONE LIFE
PROTECT IT
TX8060

XD One User Manual
www.trolex.com
P5644.1600 Rev A 2
Contents
General Description.................................................................................................................................................................. 4
Main features............................................................................................................................................................................. 5
2.1 Intended Use....................................................................................................................................................................................................6
2.2 Limits of Use.....................................................................................................................................................................................................6
Product Safety........................................................................................................................................................................... 7
Danger from Process................................................................................................................................................................ 8
Safety Procedures..................................................................................................................................................................... 8
5.1 Laser Safety Precautions ..................................................................................................................................................................................9
Device Components................................................................................................................................................................ 10
6.1 Particulate Flow Path .....................................................................................................................................................................................11
Certification and Conformity.................................................................................................................................................. 12
7.1 Compliance.....................................................................................................................................................................................................12
7.2 Product Label .................................................................................................................................................................................................12
Technical information............................................................................................................................................................. 13
8.1 Product Specification .....................................................................................................................................................................................13
8.2 Product Dimensions .......................................................................................................................................................................................15
8.3 Mounting Details............................................................................................................................................................................................15
Device Configuration.............................................................................................................................................................. 18
9.1 Default Settings..............................................................................................................................................................................................18
First Power On......................................................................................................................................................................... 18
Device Functionality ............................................................................................................................................................... 19
11.1 User Interface Icons and Indicators................................................................................................................................................................20
11.2 Operational Sequences ..................................................................................................................................................................................21
11.3 Power On Sequence .......................................................................................................................................................................................22
11.4 Power Off Sequence.......................................................................................................................................................................................24
11.5 Instrument Self-Test Routine .........................................................................................................................................................................25
11.6 User Initiated Self-Test Routine .....................................................................................................................................................................25
11.7 Accidental Activation of Power / Function Switch .........................................................................................................................................27
11.8 Power Management.......................................................................................................................................................................................27
11.9 Low Power Shut Down ...................................................................................................................................................................................28
11.10 Detailed Battery Indication ............................................................................................................................................................................28
11.11 Battery Calibration .........................................................................................................................................................................................28
Operating Modes..................................................................................................................................................................... 29
12.1 Normal (Default) ............................................................................................................................................................................................29
12.2 In Cab Mode...................................................................................................................................................................................................30
12.3 Data Log Mode...............................................................................................................................................................................................30
12.4 Live Readout Mode ........................................................................................................................................................................................30
Alarm Warnings and Calculations......................................................................................................................................... 31
13.1 Alarm Calculations..........................................................................................................................................................................................32
13.2 Alarm Acknowledgement...............................................................................................................................................................................32
Connectivity............................................................................................................................................................................. 33
14.1 Charging .........................................................................................................................................................................................................33
14.2 Trolex BreatheLITE Application Software.......................................................................................................................................................34
14.3 Configuration .................................................................................................................................................................................................35
14.4 Data Download...............................................................................................................................................................................................36
14.5 Firmware Update ...........................................................................................................................................................................................37
Maintenance ............................................................................................................................................................................ 38
15.1 Visual Checks..................................................................................................................................................................................................38

www.trolex.com
3 P5644.1600 Rev A
15.2 Device Cleaning..............................................................................................................................................................................................38
15.3 Cleaning Labels...............................................................................................................................................................................................39
15.4 Particulate Entry / Exit Apertures...................................................................................................................................................................39
15.5 Compliance Audit Check.................................................................................................................................................................................39
15.6 Compliance Audit Check –Results .................................................................................................................................................................41
15.7 Preventative Maintenance.............................................................................................................................................................................42
15.8 Atomised Particulate Suppression and Mist Spray.........................................................................................................................................42
Troubleshooting...................................................................................................................................................................... 43
16.1 Recoverable Errors.........................................................................................................................................................................................43
16.2 Non-recoverable Fatal Errors .........................................................................................................................................................................43
16.3 Device Fault Codes .........................................................................................................................................................................................44
Glossary and Definitions........................................................................................................................................................ 45
Disposal................................................................................................................................................................................... 45
Technical Support................................................................................................................................................................... 45
Disclaimers.............................................................................................................................................................................. 46
Revisions................................................................................................................................................................................. 46
Feedback.................................................................................................................................................................................. 47
Trademarks.............................................................................................................................................................................. 47

XD One User Manual
www.trolex.com
P5644.1600 Rev A 4
The Trolex XD One personal particulate monitor is designed to provide detailed, accurate, real-time data
on airborne particulates so that users can take appropriate actions to stay safe and ensure personnel
are fully protected from particulate-related health hazards.
The XD One allows users to specifically monitor respirable particulate matter (PM) to indicate and warn
of personal exposure in working and operating environments. The device can be configured to measure
and warn users based on selectable particulate matter sizes (PM1.0, PM2.5, PM4.25 and PM10) and
report on all environmental Total Suspended Particulates (TSP).
The XD One uses an innovative light scattering photometer that combines adaptive flowrate with
advanced sensing technology to ensure a high level of measurement accuracy. The size of each particle
is instantaneously measured and classified at up to 10,000 samples a second to allow detailed real-time
reporting in high dust environments.
Precise data is collected for all measurable particulates, enabling detailed concentration profiling and
analysis using the Trolex BreatheLITE application software. As the XD One records data on all
particulates between 0.35μm and 40μm, users can easily access and view detailed information about a
wide range of particulate sizes.
Measurement information is displayed on device in the form of custom Short Term Exposure Limit (STEL)
or Long Term Exposure Limit / Time Weighted Average (TWA) audio visual alarms, or directly connected
to the Trolex BreatheLITE application for Live particulate readings.
TX8060 XD One

www.trolex.com
5 P5644.1600 Rev A
• Personal, portable, mountable and moveable
• Designed to provide early warning of personal exposure to airborne particulates
• On device early warning alerts for increased particulate levels
• PM1, 2.5, 4.25 and 10 and TSP measurement ranges
• 0.35µm - 40µm particle sizing range
• Low-end sensor resolution, measuring down to 0.35µm with 99% capture
• Custom particle density for increased characterisation
• Operational stability in varying atmospheric and environmental conditions
• Custom Logging Intervals from 10s –60s
• On-device audio/visual alarms
• Custom alarm set points
• Custom STEL and TWA period alarm thresholds
• On-device self-check routine
• Battery operated, rechargeable (16hrs+)
• On-device data logging
• Live data readout via BreatheLITE application
• Data analytics functions via BreatheLITE application
• Range of personal, industrial and cabin mounting options
• Low maintenance

XD One User Manual
www.trolex.com
P5644.1600 Rev A 6
The XD One is a personal monitor designed for use in a range of applications and environments. The
product alerts users to the change in particulate levels relative to predefined thresholds and limits, to
ensure appropriate action is taken.
It is intended for the XD One to be personally mounted, located next to workers or operations and
statically mounted within an environment as required to provide particulate data in real-time. Suitable
for monitoring in either indoor or outdoor ambient air conditions, the XD One can cope with both high
and low particulate concentration levels.
The XD One is designed to be low maintenance and does not use pumps or filters in operation as found
in other particulate sampling devices. The particulate sensing element is an open path design to ensure
sample flow is unrestricted and has an adaptive flowrate to optimise accuracy in environments with
varying airflows.
To ensure the optimum performance and safe operation, the XD One must be operated as per the limits
and instruction detailed in the technical data section of this user manual. Operation outside these limits
may result in damage to the equipment or failure to achieve the performance specification.
Trolex will not be liable for any injury or damage caused by incorrect installation, setup, operation, or
maintenance resulting in a failure to follow the procedures and safety instructions provided in this user
manual.
Note: Operating the XD One at extremes of the specified temperature limits may reduce the operating
lifetime of the product.

www.trolex.com
7 P5644.1600 Rev A
The following symbols are used in this manual or on the equipment to indicate procedures that, if not
followed correctly, may result in personal injury or damage to equipment.
WARNING!
Alerts the user to a potentially hazardous procedure or practice
which, if not followed correctly can result in serious personal injury
or injury of others.
CAUTION!
Alerts the user to a procedure or practice which, if not followed
correctly, can result in damage to the system or ancillary equipment.
In addition, the following symbols are used on the product:
WARNING! –LASER RADIATION
The use of controls, adjustments, or procedures other than those
specified in this user manual may result in exposure to hazardous
optical radiation.

XD One User Manual
www.trolex.com
P5644.1600 Rev A 8
It is possible that the XD One could be installed or operated in environments that contain process
particulates which can be hazardous to health.
Unless process conditions are known to be entirely safe, suitable precautions such as the use of
breathing apparatus or environmental purging/detoxifying should be employed before entry is made
into the installation or maintenance environment.
Note: This product variant is not designed for use with Flammable or Explosive dust in combustible
concentrations. In the event of potential combustible concentrations becoming present in a non-
hazardous location, this variant of the XD One must be powered down.
It is the responsibility of the installer to risk assess the suitability of the instrument for installation and
use in the intended application.
Always observe the safety precautions detailed in this user manual. Personnel installing, operating or
maintaining the equipment are responsible for their personal safety and correct handling of the
equipment in accordance with all safety instructions detailed or those outlined in local guidelines.
The XD One has been designed to be as simple to install and commission as possible. Nevertheless,
installation in working environments can be challenging and correct set up is critical to the function of
the instrument.
It is important that you carefully read the entire product User Manual before using and installing the XD
One for the first time and keep it in a safe place for future reference.
Refer to the Certification and Conformity section of this User Manual and to the relevant certificates for
any installation parameters and special conditions of safe use. The installation or use of the XD One
must only be carried out by competent personnel. Observe the national safety regulations issued, for
example, by the employers’ liability insurance association, social security institutions, occupational safety
and health authorities or other safety organisations.
The XD One is a personal safety device and it is the operator’s responsibility to respond accordingly to
any warnings, alarms or alerts in accordance with site regulations and instructions. Follow all warnings
and instructions marked on the instrument. Warning labels are situated on the instrument, indicating a
hazard at or near the location of the warning label.
Retain these instructions in a safe and known place for future use.

www.trolex.com
9 P5644.1600 Rev A
The XD One is rated via the Class 1 Laser safety guideline under all conditions of normal use.
Class 1 laser products may contain laser systems of a higher class but there are adequate engineering
control measures to ensure that access to the beam is not permitted during normal use.
WARNING - Class 3B laser radiation when the laser housing is open,
do not open the laser housing. Eye damage may result from the
direct viewing of the laser beam.
The XD One complies with:
- IEC 60825-1 2014
- 21 CFR-1040.10 and 1040.11
Sensor Housing
WARNING: There are no user serviceable parts inside the XD One sensor housing.
Servicing should only be carried out by Trolex or an approved service technician.

XD One User Manual
www.trolex.com
P5644.1600 Rev A 10
The XD One is designed with end users in mind and allows for quick, robust, and instant installation to
suit all applications. The product uses a sensor that is located inside the main housing that provides
isolation and ingress protection between the particle flow path and control circuits.
The following details highlight the main features of XD One Personal Dust Monitor.
1. Main Housing
10. Alligator Clip
2. Particle Inlet
11. Product Label
3. Product Function Membrane
12. USB Port
4. Sounder Outlet
5. LED User Interface
6. On / Off Function Switch
7. Particle Outlet
8. Mounting Loop
9. Threaded Mounting Fixings
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

www.trolex.com
11 P5644.1600 Rev A
The XD One has been designed to allow for the free sampling of particulate concentrations using an
unrestricted, vertical flow path as highlighted below. It is recommended that routine inspection and
visual checks of the particle inlet is carried out to ensure it is free from any restrictive materials or ingress.
WARNING: There are no user serviceable parts inside the XD One sensor housing.
Servicing should only be carried out by Trolex or an approved service technician.
Care should be taken during normal operation to ensure that the device is not
subject to unnecessary shock or impact levels.

XD One User Manual
www.trolex.com
P5644.1600 Rev A 12
The XD One complies with the following European Union Directives
and United Kingdom Regulations:
Electromagnetic Compatibility (EMC) Directive 2014/30/EU
Electromagnetic Compatibility (EMC) Regulations 2016 S.I.
2016/1091
-EN 61326-1:2013
-EN 61000-6-2:2019
-EN 61000-6-3:2007+A1:2011
Restriction of Hazardous Substances (RoHS) Directive 2011/65/EU
Restriction of Hazardous Substances (RoHS) Regulations 2012 S.I.
2012/3032
The following information is highlighted on the product label, accessible on the rear of the XD One as
highlighted in section 6.

www.trolex.com
13 P5644.1600 Rev A
Particulate Sensing Parameters
Sensing Technology
OPC Light Scatter Photometer
Particulate Measurements
0.35µm - 40µm (PM1.0, PM2.5, PM4.25, PM10 and TSP)
TSP range
Up to 40µm logged in µg/m³
PM measurement capability*
Up to 1500 mg/m³
PM continuous operating range**
Up to 25 mg/m³
PM density
0.8 g/ml –8.0 g/ml (default: 1.65 g/ml)
Custom Particle Density Profiling
PM measurement units
µg/m³ - Logged On-Device
mg/m³ or µg/m³ - BreatheLITE application
Sampling interval
1s
Particle count
Up to 10,000 (particles/second)
Flow rate
Dynamic (1.2 L/min nominal)
Total flow rate
5.5 l/min (typical)
Accuracy
+/- 5%
*The XD One can define particulate measurement peak trends up to the quantity specified.
**During sustained high dust loading periods, the XD One will report on PM data up to the quantity
specified.
Note: Sustained exposure to PM quantities above 25 mg/m3 will be logged, however, may affect the
operating life of the particulate sensor.

XD One User Manual
www.trolex.com
P5644.1600 Rev A 14
Technical Specification
Ambient temperature limits
-10°C to +45°C
Humidity
0 - 95% RH (non-condensing)
Housing material
PC/ABS –Stainless Steel
Protection classification
Main Enclosure: IP54
Particle Flow Path: IP22
Weight
445g
Data Connections
1 x Mini USB (Max Cable Length 2m)
Connectivity
BreatheLITE Application
User Options
Particulate Measurements
STEL and TWA Alarm Set Points
Latching Alarms
User Interface / Alarms
Visual Icon Illumination (STEL, TWA, Battery Indication)
Audible (85 dB)
Self Test
Sensor Hardware, Circuitry and Battery Test on Activation
Manual Self Test During Use
Battery Capacity
18.72 Wh
Battery Run Time
16hrs (Full Health at Ambient)
Charging Temperature Limits
0°C to +45°C
Max Charge Current
1.2 A
Product Fixing / Mounting
Personal Mounting Clip, Klick Fast Stud, Pole Mount or Custom
Bracket
Certification
CE
UKCA
On Device Data storage
8GB up to 10 years (Log Rate Dependent)
Stored device data can be cleared as required

www.trolex.com
15 P5644.1600 Rev A
The XD One is supplied with an alligator mounting clip as standard. Where applicable, a KlickFast stud
is available to allow the XD One to be compatible with a range of additional body, wall and pole fixing
kits. (see product data sheet for additional fixing kit details).
74mm
(2.95 in)
114.5mm
(4.5 in)
88mm
(3.4 in)
XD One Alligator Clip
XD One KlickFast Stud

XD One User Manual
www.trolex.com
P5644.1600 Rev A 16
The XD One is supplied with four M3 threaded mounting features as standard to allow for custom
positioning, aligning and mounting of the device. The following dimensions are given as a mounting
guide.
The XD One is supplied with a stability bracket and strap to support the fit of the product when body
mounting. Fit the bracket using the bottom two threaded M3 mounting features and the fixing screws
provided.
35mm
93.5mm
XD One Stability Bracket

www.trolex.com
17 P5644.1600 Rev A
The XD One is compatible with a Pole Mounting kit, where required. The kit is supplied with the
componentry to allow the mounting of the XD One unit on to pole sizes ranging from 50mm –150mm.
Fit the bracket using the four threaded M3 mounting features and the fixing screws provided.
The XD One is designed to be operated in a range of mounting applications and can be configured to
suit situational needs. Position the XD One device as required, via personal or body mount fixings, wall
and pole adapters or In Cab vehicle mounting.
XD One Pole Mount Bracket

XD One User Manual
www.trolex.com
P5644.1600 Rev A 18
The XD One has been programmed with factory default settings prior to delivery which have been
detailed in the table below.
Default device settings can be manually changed as required using the Trolex BreatheLITE application.
Serial Number:
ABCDEFG123 (Trolex Custom S/N)
Name:
Blank
Operating Mode:
Normal
Alarm PM size:
PM4.25
TWA Period (mins/hrs):
8hrs
TWA Threshold (µg/m3):
1000
STEL Period (mins/hrs):
15mins
STEL Threshold (µg/m3):
1000
Log Rate (seconds):
10s
Particle Density (g/ml)
1.65
Please note, the XD One is shipped with a Lithium Ion battery cell that has been factory charged to no
more than 30% of operating capacity for transport safety requirements. Before use, ensure that the XD
One is fully charged using supplied wall charger and USB cable.
See section 14 for further details on charging and device connectivity.

www.trolex.com
19 P5644.1600 Rev A
The following information details the operational functionality of the XD One device. With simplicity in
mind, the XD One has been designed around the use of a single press switch and three illumination
icons to indicate on-device warnings, battery levels and operating modes.
Press
Hold
Release
User Interface Icon Display
The XD One has a simple tri-icon
graphical interface which is used to
communicate on device warnings,
sampling modes, battery indication
and a device heartbeat.
A single power and function button is
used on the XD One for device power
on / off, alarm acknowledgement and
device self-test.
Power / Function Button
The built-in alarm sounder provides
audio warnings at 85db in
conjunction with the illuminated icon
interface to alert users to on-device
alarm threshold breaches.
Audio Alarm