Trophy 1802 Configuration guide



Port (or only) Engine Serial Number: _________________________________
Starboard Engine Serial Number: ____________________________________
Hull Identification Number:__________________________________________
Hull Identification Number
•The Hull Identification
Number (HIN) is located
on the starboard side of
the transom.
•Be sure to record the
HIN (and the engine
serial numbers) in the
space provided above.
•Please refer to the HIN
for any correspondence
or orders.
© 2003 Trophy Technical Publications. All rights reserved.
No part of this publication may be reproduced, stored in any retrieval system, or transmitted in any form by any means, electronic, mechanical, photocopying,
recording or otherwise, without prior written permission of Trophy.
Printed in the United States of America.
General Notes
The material in this document is for information only and is subject to change without notice. While reasonable efforts have been made in the preparation of this
document to assure its accuracy, Trophy assumes no liability resulting from errors or omissions in this document, or from the use of information contained herein.
Due to our commitment to product improvement, Trophy reserves the right to make changes in the product design, specifications, and equipment at any time with-
out notice or obligation. Illustrations and/or photos may show optional equipment.
All Trophy products meet or exceed USCG (Unites States Coast Guard) and/or NMMA (National Marine Manufacturer’s Association) construction standards.
Manufactured with 1,1,1 Trichloroethane, a substance which harms public health and environment during the manufacturing process by destroying ozone in the
upper atmosphere.
Proprietary Rights
This document discloses subject matter in which Trophy has proprietary rights. The information and design disclosed herein were originated by and are the prop-
erty of Trophy. Neither receipt nor possession thereof confers or transfers any right to reproduce, copy, alter or disclose the document or any part thereof, any infor-
mation contained therein, or to construct boats or any item from it, except by written permission from or written agreement with Trophy. This document is to be
returned upon request to Trophy.
TYPICAL
HIN LOCATION
TYPICAL
HIN LOCATION

CONTENTS
1 Chapter 1: Welcome Aboard!
1 Dealer Service
1 Warranty Information
1 Boating Experience
2 Safety Standards
2 Engine & Accessories Guidelines
3 Engine & Accessories Literature
3 Qualified Maintenance
3 Special Care For Moored Boats
4 Carbon Monoxide (CO)
4 Facts About CO
5 Where and How CO Can Accumulate
5 How to Protect Yourself and Others From CO
6 Trip Checklist
6 Monthly Checklist
6 Annual Checklist
6 Carbon Monoxide Alarm System
7 More Information
8 Chapter 2: Product Specifications
8 1802
8 2002
9 2052
9 2302
10 2352
10 2502
11 Chapter 3: Locations
11 Exterior Views
11 Hull Views
17 Deck Views
23 Hard Top (If Equipped)
23 Extended Hard Top (If Equipped)
24 Helm Views
27 Component Locations
32 Chapter 4: Propulsion &
Related Systems
32 Engine
32 Engine Room Ventilation System (2052 &
2352 Only)
33 Fuel System
33 Fuel Fill and Vent
33 Fuel Filters
34 Fuel System Views
37 Quick Oil Drain System (2052 & 2352 Only)
38 Chapter 5: Controls
38 Steering Systems
38 Rotary Steering or Rack and Pinion Steering
38 Manual Hydraulic Steering
38 Shift/Throttle
38 Power Trim and Tilt
39 Trim Tabs (If Equipped)
40 Chapter 6: Navigation &
Communication Equipment
40 VHF Radio (If Equipped)
40 Compass

41 Chapter 7: Plumbing
41 Bilge Pump(s)
41 Bilge Pump System Views
45 Autofloat Switches
46 Freshwater System (If Equipped)
46 2302/2352 Freshwater System
46 2502 Freshwater System
47 Freshwater System Winterization
48 Portable Toilet (If Equipped)
48 2002, 2052, 2302, & 2352
48 2502
49 Marine Head with Holding Tank (If Equipped)
49 2302/2352 Marine Head System
49 2502 Marine Head System
50 Using The Marine Head
50 Winterizing The Marine Head
51 Seawater Systems
51 Seacocks
52 Baitwell & Seawater Washdown Systems
(If Equipped)
52 2002 Baitwell System
54 2052 Baitwell System
56 2302 Baitwell System
58 2352 Baitwell System
60 2502 Baitwell System
62 Raw Water Washdown (If Equipped)
63 Drain Systems
63 Deck Drains
63 Fish Well Drain Systems
67 Chapter 8: Deck Equipment
67 Cleats and Tow Eyes
68 Canvas (If Equipped)
68 Installing the Canvas
69 Chapter 9: Appliances &
Entertainment Systems
69 Alcohol Stove
69 Audio Equipment
70 Chapter 10: Convertible Seats,
Beds, & Tables
70 Dinette/V-Berth
70 2002/2052 Conversion
71 2302/2352 Conversion
72 2502 Conversion
73 Chapter 11: Lights
73 Care and Maintenance
73 Navigation Lights
73 Lights
74 Chapter 12: Electrical System
75 12-Volt DC System
75 Batteries
75 Fuses and Circuit Breakers
75 Battery Switches
76 Alternator
76 Battery Charger (If Equipped)
76 12-Volt Accessory Outlet
77 Alternating Current (AC) System (2502 Only)
78 Shore Power (2502 Only)
79 Connecting To Shore Power
80 Electrical Routings
80 Deck Electrical Harness Views
86 Hull Electrical Harness Views
89 2502 Alternating Current Harness
90 Battery System Views
93 Wiring Diagrams
93 1802 Electrical System
94 2002 Electrical System
95 2052 Electrical System
96 2302 Electrical System
97 2352 Electrical System
98 2502 Electrical System
99 2502 Alternating Current (AC) System
100 Important Records
101 Float Plan

Hazard Boxes & Symbols
The hazard boxes and symbols shown below are used throughout this Supplement to call attention to potentially dan-
gerous situations which could lead to either personal injury or product damage. Read ALL warnings carefully and
follow all safety instructions.
This box alerts you to immediate hazards which WILL cause severe personal injury or death if
the warning is ignored.
DANGER!
!
This box alerts you to hazards or unsafe practices which COULD result in severe personal
injury or death if the warning is ignored.
WARNING!
!
This box alerts you to hazards or unsafe practices which COULD result in minor personal
injury or cause product or property damage if the warning is ignored.
CAUTION
!
This box calls attention to installation, operation or maintenance information, which is impor-
tant to proper operation but is not hazard related.
NOTICE
EXPLOSION
HAZARD! NO OPEN
FLAME! HOT
HAZARD!
ROTATING
PROPELLER HAZARD!
FALLING
HAZARD!
ELECTRICAL
HAZARD!
CO POISONING
HAZARD!
FIRE
HAZARD!
RUN BILGE BLOWERS
FOR 4 MINUTES!

1
Walkaround Models •Owner’s Manual Supplement
Chapter 1: Welcome Aboard!
This Owner’s Manual Supplement provides specific information about your boat that is not covered in the Sport Boat
Owner’s Manual. Please study the Sport Boat Owner’s Manual and this Supplement carefully. Keep the Sport Boat
Owner’s Manual and this Supplement on your boat in a secure, yet readily available place.
Dealer Service
•Your dealer is your key to service.
•Ask your dealer to explain all systems before taking delivery of your boat.
•Contact your dealer if you have any problems with your new boat.
•If your dealer cannot help, call our customer service hotline: 360-435-8957 or send us a FAX: 360-403-4235.
•Buy replacement parts from any authorized Trophy dealer.
Warranty Information
•Trophy offers a Limited Warranty on each new Trophy purchased through an authorized Trophy dealer.
•A copy of the Limited Warranty was included in your owner’s packet.
•If you did not receive a copy of the Limited Warranty, please contact your dealer or call 360-435-8957 for a copy.
Boating Experience
If this is your first boat or if you are changing to a type of boat you are not familiar with, for your own comfort and
safety, obtain handling and operating experience before assuming command of the boat.
Take one of the boating safety classes offered by the U.S. Power Squadrons or the U.S. Coast Guard Auxiliary. For
more course information, including dates and locations of upcoming classes, contact the organizations directly:
•U.S. Power Squadrons: 1-888-FOR-USPS (1-888-367-8777) or on the Internet at: http://www.usps.org
•U.S. Coast Guard Auxiliary: 1-800-368-5647 or on the Internet at: http://www.cgaux.org
Outside the United States, your selling dealer, national sailing federation or local boat club can advise you of local
sea schools or competent instructors.
CONTROL HAZARD!
A qualified operator must be in control of the boat at all times. DO NOT operate your boat
while under the influence of alcohol or drugs.
WARNING!
!

2
Chapter 1: Welcome Aboard! Walkaround Models •Owner’s Manual Supplement
Safety Standards
•Your boat’s mechanical and electrical systems were designed to meet safety standards in effect at the time it
was built.
•Some of these standards were mandated by law, all of them were designed to insure your safety, and the safety of
other people, vessels and property.
In addition to this Owner’s Manual Supplement,read the Sport Boat Owner’s Manual and all accessory instructions
for important safety standards and hazard information.
Engine & Accessories Guidelines
•Your boat’s engine and accessories were selected to provide optimum performance and service.
•Installing a different engine or other accessories may cause unwanted handling characteristics.
•Should you choose to install a different engine or to add accessories that will affect the boat’s running trim, have
an experienced marine technician perform a safety inspection and handling test before operating your boat again.
Certain modifications to your boat can result in cancellation of your warranty protection. Always check with
your dealer before making any modifications to your boat.
FALLING and ROTATING PROPELLER HAZARD!
NEVER allow anyone to ride on parts of the boat not designed for
such use.
•Sitting on seat backs, lounging on the forward deck, bow riding, gunwale riding or occupy-
ing the transom platform while underway is especially hazardous and will cause personal
injury or death.
DANGER!
!
ROTATING PROPELLER and CARBON MONOXIDE
POISONING HAZARD!
•NEVER allow anyone to occupy, or hang from, the
back deck or swim platform while the engine(s)
are running.
•Teak surfing, dragging, or water skiing within 20 feet
of a moving watercraft can be fatal.
DANGER!
!
PERSONAL SAFETY HAZARD!
ALWAYS secure the anchor and other loose objects before getting underway. The anchor and
other items that are not properly secured can come loose when the boat is moving and cause
personal injury or death.
DANGER!
!
When storing your boat please refer to your engine’s operation and maintenance manuals.
NOTICE

3
Walkaround Models •Owner’s Manual Supplement Chapter 1: Welcome Aboard!
Engine & Accessories Literature
•The engine and accessories installed on your boat come with their own operation and maintenance manuals.
•Read and understand these manuals before using the engine and accessories.
•Unless noted otherwise, all engine and accessory literature referred to in this supplement is included in your
owner’s packet.
Qualified Maintenance
•Failure to maintain your boat’s systems (listed in the warning above) as designed could violate the laws in your
jurisdiction and could expose you and other people to the danger of bodily injury or accidental death.
•Follow the instructions provided in the Sport Boat Owner’s Manual, this Owner’s Manual Supplement, the engine
owner’s manual and all accessory instruction sheets and manuals.
Special Care For Moored Boats
•Whether moored in saltwater or freshwater, your boat will collect marine growth on its hull bottom.
•This will detract from the boat’s beauty, greatly affect its performance and may damage the gelcoat.
•Periodically haul the boat out of the water and scrub the hull bottom with a bristle brush and a solution of soap
and water.
To maintain the integrity and safety of your boat, allow only qualified personnel to perform
maintenance on, or in any way modify: The steering system, propulsion system, engine control
system, fuel system, environmental control system, electrical system or navigational system.
WARNING!
!
•To help seal thehull bottom and reduce the possibility ofgelcoat blistering on moored boats,
apply an epoxy barrier coating. The barrier coating should be covered with several coats of
anti-fouling paint.
•Many states regulate the chemical content of bottom paints in order to meet environmental
standards. Check with your local dealer about recommended bottom paints, and about the
laws in effect in your area.
NOTICE

4
Chapter 1: Welcome Aboard! Walkaround Models •Owner’s Manual Supplement
Carbon Monoxide (CO)
Facts About CO
•CO poisoning causes a significant number of boating deaths each year.
•Called the "silent killer", CO is an extremely toxic, colorless, odorless and tasteless gas.
•CO can harm or even kill you inside or outside your boat.
•CO can affect you whether you’re underway, moored, or anchored.
•CO symptoms are similar to seasickness or alcohol intoxication.
•CO can make you sick in seconds. In high enough concentrations, even a few breaths can be fatal.
•Breathing CO blocks the ability of your blood to carry oxygen.
•The effects are cumulative, even low levels of exposure can result in injury or death.
Factors That Increase the Effects of CO Poisoning
•Age
•Smokers or people exposed to high concentrations of cigarette smoke
•Consumption of alcohol
•Lung disorders
•Heart problems
•Pregnancy
•Carbon monoxide gas (CO) is colorless, odorless, tasteless, and
extremely dangerous.
•All engines, generators, and fuel burning appliances produce CO
as exhaust.
•Prolonged exposure to low concentrations or very quick exposure to high
concentrations will cause BRAIN DAMAGE or DEATH.
•Teak surfing, dragging, or water skiing within 20 feet of a moving water-
craft can be fatal.
DANGER!
!

5
Walkaround Models •Owner’s Manual Supplement Chapter 1: Welcome Aboard!
Where and How CO Can Accumulate
Stationary Conditions That Increase CO Accumulations Include:
To correct stationary situations A and/or B:
•Close all windows, portlights and hatches.
•If possible, move your boat away from source of CO.
Running Conditions That Increase CO Accumulations Include:
To correct running situations C and/or D:
•Trim bow down.
•Open windows and canvas.
•When possible, run boat so that prevailing winds help dissipate exhaust.
How to Protect Yourself and Others From CO
•Know where and how CO may accumulate in and around your boat (see above).
•Maintain fresh air circulation throughout the boat at all times.
•Know where your engine and generator exhaust outlets are located and keep everyone away from these areas.
•Never sit on, or hang onto, the back deck or swim platform while the engine(s) are running.
•Never enter the areas under swim platforms where exhaust outlets are located.
•Although CO can be present without the smell of exhaust fumes, if exhaust fumes are detected on the boat, take
immediate action to dissipate these fumes.
•Treat symptoms of seasickness as possible CO poisoning. Get the person into fresh air immediately. Seek medical
attention—unless you’re sure it’s not CO.
•Install and maintain CO alarms inside your boat. Do not ignore any alarm. Replace alarms as recommended by the
alarm manufacturer.
•Follow the checklists provided on the next page.
•Get a Vessel Safety Check.
For information on how to get a free VESSEL SAFETY CHECK, visit www.vesselsafetycheck.org or contact your
local U.S. Coast Guard Auxiliary or United States Power Squadrons®.
•U.S. Coast Guard Auxiliary: 1-800-368-5647 or on the Internet at: http://www.cgaux.org
•U.S. Power Squadrons: 1-888-FOR-USPS (1-888-367-8777) or on the Internet at: http://www.usps.org
A. Using engine, generator, or other fuel burn-
ing device when boat is moored in a con-
fined space.
B. Mooring too close to another boat that is
using its engine, generator, or other fuel
burning device.
C. Running boat with trim angle of bow too high. D. Running boat without through ventilation (sta-
tion wagon effect).

6
Chapter 1: Welcome Aboard! Walkaround Models •Owner’s Manual Supplement
Trip Checklist
❏Make sure you know where the exhaust outlets are located on your boat.
❏Educate all passengers about the symptoms of CO poisoning and where CO may accumulate.
❏When docked, or rafted with another boat, be aware of exhaust emissions from the other boat.
❏Confirm that water flows from the exhaust outlet when the engines and generator are started.
❏Listen for any change in exhaust sound, which could indicate an exhaust component failure.
❏Test the operation of each CO alarm by pressing the test button.
Monthly Checklist
❏Make sure all exhaust clamps are in place and secure.
❏Look for exhaust leaking from exhaust system components. Signs include rust and/or black streaking, water
leaks, or corroded or cracked fittings.
❏Inspect rubber exhaust hoses for burned, cracked, or deteriorated sections. All rubber hoses should be pliable and
free of kinks.
Annual Checklist
Have a Qualified Marine Technician:
❏Replace exhaust hoses if cracking, charring, or deterioration is found.
❏Ensure that your engines and generators are properly tuned, and well maintained.
❏Inspect each water pump impeller and the water pump housing. Replace if worn. Make sure cooling systems are
in working condition.
❏Inspect all metal exhaust parts for cracking, rusting, leaking, or loosening and check the cylinder head gasket,
exhaust manifold, water injection elbow, and the threaded adapter nipple between the manifold and the elbow.
❏Clean, inspect, and confirm proper operation of the generator cooling water anti-siphon valve (if equipped).
Carbon Monoxide Alarm System
•Do not disconnect the alarm system.
•Read and understand the manufacturer’s instructions for your CO alarm system. If you did not receive an instruc-
tion manual, call (800) 383-0269 and one will be mailed to you.
If your boat is not equipped with a carbon monoxide alarm, consider purchasing one from your dealer or marine
supply store.
CARBON MONOXIDE POISONING HAZARD!
•The house battery switch must be in the On position for the CO Monitors
to work.
DANGER!
!
The stereo memory and CO monitor(s) place a small, but constant drain on the battery. If your
boat will be unattended for an extended amount of time, plug into shore power with the battery
charger turned On, or disconnect the battery if shore power is not an option.
NOTICE

7
Walkaround Models •Owner’s Manual Supplement Chapter 1: Welcome Aboard!
More Information
For more information about how you can prevent carbon monoxide poisoning on recreational boats and other ways to
boat more safely, contact:
For information on how to get a free VESSEL SAFETY CHECK, visit www.vesselsafetycheck.org or contact your
local U.S. Coast Guard Auxiliary or United States Power Squadrons®.
•U.S. Coast Guard Auxiliary: 1-800-368-5647 or on the Internet at: http://www.cgaux.org
•U.S. Power Squadrons: 1-888-FOR-USPS (1-888-367-8777) or on the Internet at: http://www.usps.org
United States Coast Guard
Office of Boating Safety (G-OPB-3)
2100 Second Street SW
Washington, DC 20593
www.uscgboating.org
1-800-368-5647
National Marine Manufacturers
Association (NMMA)
200 East Randolph Drive
Suite 5100
Chicago, IL 60601-9301
www.nmma.org
312-946-6200
American Boat & Yacht Council,
Inc. (ABYC)
3069 Solomon’s Island Road
Edgewater, MD 21037-1416
www.abycinc.org
410-956-1050

8
Walkaround Models •Owner’s Manual Supplement
Chapter 2: Product Specifications
1802
2002
Overall
Length Beam Bridge
Clearance Draft
(Drive Up) Draft (Drive
Down) Fuel Capacity
(gallons)
18' 0" 7' 6" 5' 2" 1' 2" 2' 7" 52
Overall
Length Beam Bridge
Clearance Draft
(Drive Up) Draft (Drive
Down) Fuel Capacity
(gallons)
21' 7" 8' 1" 7' 4" 1' 4" 2' 9" 85

9
Walkaround Models •Owner’s Manual Supplement Chapter 2: Product Specifications
2052
2302
Overall
Length Beam Bridge
Clearance Draft
(Drive Up) Draft (Drive
Down) Fuel Capacity
(gallons)
21' 7" 8' 1" 7' 3" 1' 5" 2' 9" 85
Overall
Length Bridge
Clearance Beam Draft
(Down) Draft
(Drive Up) Fuel Capacity
(gal.) Freshwater
Capacity (gal.) Waste Holding Tank
Capacity (gal.)
23' 5 7' 11"" 8' 5" 3' 1" 1' 7" 101 8 15

10
Chapter 2: Product Specifications Walkaround Models •Owner’s Manual Supplement
2352
2502
Overall
Length Bridge
Clearance Beam Draft
(Down) Draft
(Drive Up) Fuel Capacity
(gal.) Freshwater
Capacity (gal.) Waste Holding Tank
Capacity (gal.)
23' 5 7' 10"" 8' 5" 3' 1" 1' 8" 101 8 15
Overall
Length Bridge
Clearance Beam Draft
(Down) Draft
(Drive Up) Fuel Capacity
(gal.) Freshwater
Capacity (gal.) Waste Holding Tank
Capacity (gal.)
25' 0" 8' 7" 8' 6" 3' 2" 1' 9" 163 20 15

11
Walkaround Models •Owner’s Manual Supplement
Chapter 3: Locations
Exterior Views
Hull Views
1802
STARBOARD HULLSIDE
FISH WELL
TRANSOM
STERN
DRAIN
BILGE PUMP
DRAIN
EYE
GARBOARD
DRAIN
STERN
EYE
BOW
EYE
FORWARD BILGE
PUMP DRAIN

12
Chapter 3: Locations Walkaround Models •Owner’s Manual Supplement
2002
TRANSOM
STARBOARD HULLSIDE
PORT HULLSIDE
FISH WELL
DRAIN
BOW
EYE
AFT BILGE
PUMP DRAIN
BAITWELL
DRAIN
FUEL TANK
VENT
FORWARD BILGE
PUMP DRAIN
ROPE LOCKER
DRAIN
FISH WELL
DRAIN
GARBOARD
DRAIN DECK
DRAINS
STERN
EYE TRIM
TAB
STERN
EYE
DECK
DRAINS
TRIM
TAB

13
Walkaround Models •Owner’s Manual Supplement Chapter 3: Locations
2052
STARBOARD HULLSIDE
PORT HULLSIDE
TRANSOM
FISH WELL
DRAIN
BILGE
PUMP DRAIN BAITWELL
DRAIN
FUEL TANK
VENT
ROPE LOCKER
DRAIN
BOW
EYE
FISH WELL
DRAIN
GARBOARD
DRAIN STERN
EYE TRIM
TAB
STERN
EYE
DECK
DRAINS
TRIM
TAB
DECK
DRAINS
FORWARD BILGE
PUMP DRAIN

14
Chapter 3: Locations Walkaround Models •Owner’s Manual Supplement
2302
TRANSOM
STARBOARD HULLSIDE
PORT HULLSIDE
GARBOARD
DRAIN STERN
EYE TRIM
TAB
STERN
EYE
DECK
DRAINS
TRIM
TAB
DECK
DRAINS
FISH WELL
DRAIN
BAITWELL
DRAIN
ROPE LOCKER
DRAIN
SINK
DRAIN
FORWARD BILGE
PUMP DRAIN
WATER TANK
VENT
WASTE TANK VENT
(IF EQUIPPED)
BOW
EYE
AFT BILGE
PUMP DRAIN
FISH WELL
DRAIN
DECK
DRAIN
FUEL TANK
VENT
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