Trotec PAGS 10-115 User manual
TRT-BA-PAGS10-115-TC-001-EN
PAGS 10-115
EN
OPERATING MANUAL
ANGLE GRINDER
1 EN
Operating manual – angle grinder PAGS 10-115
Table of contents
Notes regarding the operating manual.................................1
Safety .....................................................................................2
Information about the device................................................9
Transport and storage.........................................................11
Start-up................................................................................11
Operation .............................................................................15
Available accessories..........................................................16
Errors and faults..................................................................17
Maintenance ........................................................................18
Disposal ...............................................................................18
Notes regarding the operating manual
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning of hot surface
This symbol indicates dangers to the life and health of
persons due to hot surface.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Not permissible for wet grinding
Information marked with this symbol indicates that wet
grinding is prohibited.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
operating manual must be observed.
Wear head protection
Information marked with this symbol indicates that you
should wear protective headgear.
Wear hearing protection
Information marked with this symbol indicates that you
should wear hearing protection.
Wear safety glasses
Information marked with this symbol indicates that you
should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you
should wear a protective mask.
Wear protective clothing
Information marked with this symbol indicates that you
should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you
should wear protective gloves.
Wear foot protection
Information marked with this symbol indicates that you
should wear safety boots.
Do not use damaged discs
This symbol indicates that the device must not be
operated with faulty accessories.
Accessory suited for metallic materials
This symbol indicates that the supplied accessory is
only to be used for metal.
Accessory not suitable for roughing operations
This symbol indicates that the supplied accessory must
not to be used for roughing.
Accessory suited for cutting operations
This symbol indicates that the supplied accessory may
be used for cutting.
EN 2
Operating manual – angle grinder PAGS 10-115
You can download the current version of the operating manual
and the EU declaration of conformity via the following link:
PAGS 10-115
http://hub.trotec.com/?id=41881
Safety
Read this manual carefully before starting or using the
device. Always store the manual in the immediate vicinity
of the device or its site of use!
Warning
Observe all the safety warnings, instructions,
illustrations and technical data provided with this
power tool.
Failure to follow the instructions below may result in
electric shock, fire and/ or serious injury.
Save all warnings and instructions for future
reference.
The term power tool used in the safety warnings refers to both
mains-operated and battery-powered electric tools (with/
without power cable).
General Power Tool Safety Warnings – Work area
safety
•Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
•Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
•Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings – Electrical
safety
•Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
•Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep the cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings – Personal
safety
•Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
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Operating manual – angle grinder PAGS 10-115
Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
•Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. The use of a dust
extraction system may reduce dust-related hazards.
•Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
General Power Tool Safety Warnings – Power tool
use and care
•Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
•Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and / or
the battery pack, if detachable, from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
•Maintain power tools and accessories carefully. Check
for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
•Keep handles and gripping surfaces dry, clean and
free from oil and grease. Slippery handles and gripping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
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Operating manual – angle grinder PAGS 10-115
General Power Tool Safety Warnings – Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings Common for Grinding, Wire
Brushing or Abrasive Cutting-Off Operations
•This power tool is intended to function as a grinder,
wire brush or cut-off tool. Read all safety warnings,
instructions, illustrations and specifications provided
with this power tool. Failure to follow all instructions
listed below may result in electric shock, fire and/ or
serious injury.
•Operations such as polishing are not recommended to
be performed with this power tool. Operations for which
the power tool was not designed may create a hazard and
cause personal injury.
•Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power
tool, it does not assure safe operation.
•The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can
break and fly apart.
•The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
•Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by
flanges, the arbour hole of the accessory must fit the
locating diameter of the flange. Accessories that do not
match the mounting hardware of the power tool will run
out of balance, vibrate excessively and may cause loss of
control.
•Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires. If
power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position
yourself and bystanders away from the plane of the
rotating accessory and run the power tool at maximum
no-load speed for one minute. Damaged accessories will
normally break apart during this test time.
•Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying debris
generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
•Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond
immediate area of operation.
•Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Contacting a live wire might energize exposed metal parts
of the device and lead to an electric shock.
•Position the cord clear of the spinning accessory. If you
lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
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Operating manual – angle grinder PAGS 10-115
•Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your
control.
•Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.
•Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
•Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
•Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating
wheel, backing pad, brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating accessory which
in turn causes the uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by the
workpiece, the edge of the wheel that is entering into the pinch
point can dig into the surface of the material causing the wheel
to climb out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
•Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start-up. The operator can control torque reactions
or kickback forces, if proper precautions are taken.
•Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
•Do not position your body in the area where power tool
will move if kickback occurs. Kickback will propel the
tool in direction opposite to the wheel’s movement at the
point of snagging.
•Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to snag
the rotating accessory and cause loss of control or
kickback.
•Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent kickback
and loss of control.
Safety Warnings Specific for Grinding and Abrasive
Cutting-Off Operations
•Use only wheel types that are recommended for your
power tool and the specific guard designed for the
selected wheel. Wheels for which the power tool was not
designed cannot be adequately guarded and are unsafe.
•The grinding surface of centre depressed wheels must
be mounted below the plane of the guard lip. An
improperly mounted wheel that projects through the plane
of the guard lip cannot be adequately protected.
•The guard must be securely attached to the power tool
and positioned for maximum safety, so the least
amount of wheel is exposed towards the operator. The
guard helps to protect operator from broken wheel
fragments and accidental contact with wheel.
•Wheels must be used only for recommended
applications. For example: do not grind with the side of
cut-off wheel. Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these wheels
may cause them to shatter.
•Always use undamaged wheel flanges that are of
correct size and shape for your selected wheel. Proper
wheel flanges support the wheel thus reducing the
possibility of wheel breakage. Flanges for cut-off wheels
may be different from grinding wheel flanges.
•Do not use worn down wheels from larger power tools.
Wheel intended for larger power tool is not suitable for the
higher speed of a smaller tool and may burst.
EN 6
Operating manual – angle grinder PAGS 10-115
Additional Safety Warnings Specific for Abrasive
Cutting-Off Operations
•Do not "jam" the cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive depth
of cut. Overstressing the wheel increases the loading and
susceptibility to twisting or binding of the wheel in the cut
and the possibility of kickback or wheel breakage.
•Do not position your body in line with and behind the
rotating wheel. When the wheel, at the point of operation,
is moving away from your body, the possible kickback may
propel the spinning wheel and the power tool directly at
you.
•When wheel is binding or when interrupting a cut for
any reason, switch off the power tool and hold the
power tool motionless until the wheel comes to a
complete stop. Never attempt to remove the cut-off
wheel from the cut while the wheel is in motion
otherwise kickback may occur. Investigate and take
corrective action to eliminate the cause of wheel binding.
•Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
•Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight.
Supports must be placed under the workpiece near the line
of cut and near the edge of the workpiece on both sides of
the wheel.
•Use extra caution when making a "pocket cut" into
existing walls or other blind areas. The protruding wheel
may cut gas or water pipes, electrical wiring or objects
that can cause kickback.
Safety Warnings Specific for Wire Brushing
Operations
•Be aware that wire bristles are thrown by the brush
even during ordinary operation. Do not overstress the
wires by applying excessive load to the brush. The wire
bristles can easily penetrate light clothing and/or skin.
•If the use of a guard is recommended for wire
brushing, do not allow any interference of the wire
wheel or brush with the guard. Wire wheel or brush may
expand in diameter due to work load and centrifugal
forces.
Device-specific safety warnings for angle grinders
•Use suitable detectors to determine if utility lines are
hidden in the work area or call the local utility
company for assistance. Contact with electrical lines
may result in fire and electric shock. Damaging a gas line
may lead to an explosion. Penetrating a water line causes
property damage and may cause an electric shock.
•If the power supply is interrupted, e.g. due to a power
failure or because the mains plug has been pulled out,
unlock the on/off switch and set it to the off position.
This is done to prevent uncontrolled restart.
•Do not touch the abrasive wheels and cutting discs
until they have cooled down. The wheels and discs
become very hot during operation.
•Secure the workpiece. The grip of tensioning devices or a
vice is more secure than holding the workpiece only by
hand.
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Operating manual – angle grinder PAGS 10-115
Intended use
Only use the device PAGS 10-115:
• for cutting, grinding and brushing metal as well as stone
materials without the use of water.
• for cutting tiles and concrete blocks. When cutting stone,
an adequate dust extraction system must be provided.
We recommend using the power tool with original Trotec
accessories.
Improper use
• Do not use accessories that require liquid coolants.
Personnel qualifications
People who use this device must:
• have read and understood the operating manual, especially
the Safety chapter.
Personal protective equipment
Wear protective headgear.
With it you protect your head from splintering, falling
and flying pieces which could cause injuries.
Wear hearing protection.
Excessive noise can lead to hearing loss.
Wear eye protection.
With it you protect your eyes from splintering, falling
and flying pieces which could cause injuries.
Wear a protective mask.
It saves you from inhaling harmful dusts generated
when processing workpieces.
Wear protective gloves.
They protect your hands from burns, crushing injuries
and skin abrasions.
Wear tight-fitting protective clothing.
This protects you from the draw-in and entanglement
hazard posed by rotating parts.
Wear safety boots.
They protect your feet from splintering, falling and
flying pieces which could cause injuries.
Residual risks
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
Warning of hot surface
The insertion tool might still be hot after the
application. Burn hazard when touching the insertion
tool.
Do not touch the insertion tool bare-handed!
Wear protective gloves!
Warning
Toxic dusts!
The harmful / toxic dusts produced during operation
pose of risk to the health of the operator and persons
in the vicinity.
Wear eye protection and a dust mask!
Warning
Do not process materials containing asbestos.
Asbestos is considered carcinogenic.
Warning
Make sure not to hit power, gas or water lines when
working with a power tool.
If necessary, use a pipe detector to check the wall you
want to drill in or slit open.
Warning
Risk of injuries caused by flying parts or bursting tool
heads.
EN 8
Operating manual – angle grinder PAGS 10-115
Warning
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the
hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Warning
The tool holder must be firmly locked in place before
switching the device on, for an insufficiently or
incorrectly clamped accessory could be catapulted out
of the tool holder uncontrollably upon switch-on.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
Caution
Keep a sufficient distance from heat sources.
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Behaviour in the event of an emergency
1. Switch the device off.
2. In an emergency, disconnect the device from the mains
feed-in: Hold onto the mains plug while pulling the power
cable out of the mains socket.
3. Do not reconnect a defective device to the mains.
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Operating manual – angle grinder PAGS 10-115
Information about the device
Device description
The device PAGS 10-115 is suited for cutting, grinding and
brushing metal and stone materials without the use of water as
well as for cutting tiles and concrete blocks.
The device is equipped with a 500W motor. The on/off switch
has a locking function for continuous operation. Furthermore,
the device comes with a restart protection to prevent
unintentional start-up of the device after a power failure.
The constant rated speed of 12,000rpm ensures constantly
high performance even under load.
The spindle lock allows for a simple exchange of discs.
The additional handle can be variably mounted in 2positions
and, in combination with the low level of vibrations, ensures
comfortable working.
Device depiction
1
6
4
3
5
2
5
8
7
12
9
6
10
11
No. Designation
1 Spindle lock
2 On/off switch (with locking function for continuous
operation)
3 Device handle
4 Venting slots
5 Thread (2 x) for additional handle
6 Guard
7 Additional handle
8 Pin-type face wrench
9 Clamping screw
10 Mounting flange
11 Clamping nut
12 Cutting disc
Scope of delivery
• 1 x Angle grinder
• 1 x Cutting disc for metal,
cutting disc diameter: 115 mm
• 1 x Guard
• 1 x Additional handle
• 1x Pin-type face wrench
• 1 x Clamping nut
• 1 x Transport case
• 1x Manual
EN 10
Operating manual – angle grinder PAGS 10-115
Technical data
Parameter Value
Model PAGS10-115
Mains connection 1/N ~ 230-240 V / 50 Hz
Power consumption 0.5 kW
Rated speed 12,000rpm
Spindle thread M14
Maximum disc diameter 115 mm
Cable length 2.5 m
Protection class II /
Weight 1.5 kg
Cutting disc (scope of delivery)
Idle speed cutting disc 13,300rpm
Disc speed 80 m/s
Bore diameter 22.23 mm
Cutting disc thickness 3 mm
Vibration information according to EN60745
Vibration emission value main
handle ah
5.78 m/s²
Vibration emission value
additional handle ah
5.78 m/s²
Uncertainty K main handle /
additional handle
1.5 m/s²
Sound values according to EN60745
Sound pressure level LpA 90 dB(A)
Sound power LWA 101 dB(A)
Uncertainty K 3 dB
Wear hearing protection.
Excessive noise can lead to hearing loss.
Information on noise and vibration:
• The vibration level specified in these instructions was
determined by means of a measuring method standardized
in EN60745 and can be used for a device comparison. The
specified vibration emission value may also be used for a
preliminary assessment of the exposure.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
• The vibration level will change depending on the
application of the power tool and may in some cases differ
from the value specified in these instructions. The vibration
load may be underestimated if the power tool is used
regularly in such a way. For a precise estimation of the
vibration load during a certain work period, it is also
important to consider the periods during which the device
is switched off, or is running but not actually employed.
This can reduce the vibration load over the entire work
period significantly.
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Operating manual – angle grinder PAGS 10-115
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Transport
For transporting the device, use the transport case included in
the scope of delivery in order to protect the device from external
influences.
Before transporting the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• Remove the tool from the tool holder.
Storage
Before storing the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• Remove the tool from the tool holder.
• Clean the device as described in the Maintenance chapter.
• For storing the device, use the transport case included in
the scope of delivery in order to protect the device from
external influences.
When the device is not being used, observe the following
storage conditions:
• dry and protected from frost and heat
• ambient temperature below 40 °C
• protected from dust and direct sunlight inside the transport
case
Start-up
Unpacking the device
• Take the transport case out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
• Check the contents of the transport case for completeness
and look for damages.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
• Dispose of the packaging material according to the
national regulations.
Mounting the handle
Caution
Only use the device with the supplied additional
handle.
The additional handle(7) must be mounted before start-up.
To do so, please proceed as follows:
1. Screw the additional handle(7) clockwise into the
thread(5) either on the right or left side of the housing.
5
7
5
7
2. Check the additional handle(7) for tight fit.
3. For disassembly unscrew the additional handle(7)
counter-clockwise.
EN 12
Operating manual – angle grinder PAGS 10-115
Adjusting the guard
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Caution
If you detect damage at the guard, stop using the
device.
The guard is preassembled.
Only use the angle grinder with the guard mounted to protect
yourself and your environment from flying sparks, detached
parts and accidental contact with the cutting disc.
The guard must be adjusted in a way that sparks cannot ignite
combustible parts, including those present in the surroundings.
The guard must be adjusted in a way that flying sparks and
detached parts cannot hit the user.
To adjust the guard(6), please proceed as follows:
1. Loosen the clamping screw(9).
9
6
2. Turn the guard(6) into the working position. Make sure
that the open side of the guard points towards the
workpiece. The closed side of the guard must always point
to the user.
6
3. Retighten the clamping screw(9) and check whether the
guard(6) is properly locked in place. It must be impossible
to rotate the guard.
9
6
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Operating manual – angle grinder PAGS 10-115
Tool change
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of hot surface
The insertion tool might still be hot after the
application. Burn hazard when touching the insertion
tool.
Do not touch the insertion tool bare-handed!
Wear protective gloves!
To change the cutting disc, please proceed as follows:
üThe spindle is at a standstill and the cutting disc is no
longer rotating.
1. Press the spindle lock(1) to block the gears.
2. Slowly turn the clamping nut(11) to the locking point until
the lock is fixed. Press and hold the spindle lock(1).
3. Use the pin-type face wrench(8) to unscrew the clamping
nut(11) counter-clockwise. Then let go of the spindle
lock(1).
11
8
1
4. Remove the used cutting disc(12). Make sure that the
mounting flange(10) is firmly locked in place in the
designated recesses.
10
12
5. Put the new cutting disc(12) on the mounting flange(10).
The labelling must point to the device. Make sure that the
cutting disc hole fits the mounting flange without
clearance. Do not use any reducers or adapters.
10
12
EN 14
Operating manual – angle grinder PAGS 10-115
6. Screw the clamping nut(11) back on.
The flat side of the clamping nut must point to the device.
11
7. Press the spindle lock(1) to lock the gears.
8. Slowly turn the clamping nut(11) to the locking point until
the lock is fixed. Press and hold the spindle lock(1).
9. Retighten the clamping nut(11) by means of the pin-type
face wrench(8). Then let go of the spindle lock(1).
Pay attention not to damage the cutting disc.
11
8
1
10. Check the cutting disc(12) for tight fit.
11. Check whether the cutting disc can rotate freely. Make
sure that the disc does not touch the guard or any other
parts.
12. Carry out a test run of approx.1minute without load prior
to every disc change and every start-up in order to check
the cutting disc for correct fit.
Caution
If the disc is out-of-round, rotates unevenly, vibrates,
oscillates, or if unusual noises or sparks are generated,
the cutting disc must be exchanged immediately.
Otherwise, there is a risk of injury.
Connecting the power cable
1. Insert the mains plug into a properly secured mains
socket.
15 EN
Operating manual – angle grinder PAGS 10-115
Operation
Tips and notes on handling the angle grinder
General information:
• Carry out a test run of approx.1minute without load prior
to every disc change and every start-up in order to check
the cutting disc for correct fit.
• Only use tools which are approved for the device used.
• Before every application, make sure that you have selected
the correct tool for the intended use.
• Check the tool in the tool holder for proper fit before every
application. The tool must be firmly locked in place in the
designated holding fixtures on the tool holder.
• Check whether the cutting disc can rotate freely. Make
sure that the disc does not touch the guard or other parts.
• Only use discs with a speed imprinted that is at least as
high as the speed indicated on the device's nameplate.
• Clamp the workpiece unless it is firmly and safely
positioned by its own weight.
• Do not overload the device so that it comes to a standstill.
• After operation at high load, let the device run at idle for
several minutes to allow the tool to cool down.
• Do not touch the discs until they have cooled down.
• Keep the venting slots clear to prevent the motor from
overheating.
Cutting:
• Only use intact, flawless cutting discs. Bent, blunt or
otherwise damaged cutting discs could break.
• Never use the cutting disc for roughing!
• Only advance moderately during operation and make sure
that the cutting disc does not get jammed.
• Do not slow down the decelerating cutting disc by pressing
against the side of the disc.
• Always move the cutting disc through the workpiece in
reverse rotation.
Switching the device on and off
Wear your personal protective equipment when working with
the device.
1. Check whether the mounted cutting disc is suitable for the
intended application.
2. Check whether the workpiece is secured and the worktop
prepared correspondingly.
3. The device is equipped with an on/off switch with switch-
on protection preventing accidental start-up. For switch-
on, press and hold the rear part of the on/off switch(2),
and slide the switch to the front until it locks in place.
2
4. Carry out a test run of approx.1minute without load prior
to every disc change and every start-up in order to check
the cutting disc for correct fit.
5. After switch-on, wait until the device has reached its
maximum speed. Only then start working.
6. To switch the device off, press the rear part of the on/off
switch(2). The on/off switch(2) returns to its initial
position.
Caution
The disc keeps running after the device has been
switched off.
Risk of injury.
EN 16
Operating manual – angle grinder PAGS 10-115
2
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• If required, allow the device to cool down.
• Remove the tool from the device (see Start-up chapter).
• Clean the device according to the Maintenance chapter.
• Store the device according to the Storage chapter.
Available accessories
Warning
Only use accessories and additional equipment
specified in the operating manual.
Using insertion tools or accessories other than those
specified in the operating manual may cause a risk of
injury.
Designation Article number
4-piece set of diamond cutting discs
Ø110mm/ 115mm
6.225.001.121
17 EN
Operating manual – angle grinder PAGS 10-115
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
Troubleshooting tasks which require the housing to be opened
must only be carried out by an authorized specialist electrical
company or by Trotec.
Slight smoke or odour are emitted during first use:
• This is not a fault. These phenomena disappear after a
brief runtime.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.
• In case of a sudden drop in speed, e.g. caused by a
jammed disc while cutting, the power supply to the motor
is electrically interrupted. For restart, set the on/off
switch(2) to the off position and switch the power tool on
again.
Info
Wait for at least 10 minutes before switching the
device back on.
The cutting disc is loose:
• Check whether you are using a cutting disc that is suited
for this device.
• Make sure that the mounting flange(10) is firmly locked in
place in the designated recesses.
• Make sure that the cutting disc(12) sits flush on the
mounting flange(10) without clearance.
• Make sure that the flat side of the clamping nut(11) rests
on the cutting disc(12).
The guard is loose:
• Make sure that the clamping screw(9) is tightened. If
necessary, retighten the clamping screw(9).
The cutting disc does not move although the motor is
running:
• Make sure that the clamping nut(11) is firmly tightened,
see chapter Tool change.
• Make sure that there is no workpiece debris blocking the
drive. Remove the blockages, if any.
• Make sure that the cutting disc is not jammed in the
workpiece.
The motor slows down:
• Check whether the device is overloaded by the workpiece.
• Reduce the pressure applied on the workpiece.
• Check whether the workpiece is suitable for the tasks to
be carried out.
The cutting disc experiences difficulties penetrating the
material to be processed or the cutting performance is
insufficient:
• Check whether the chosen cutting disc is suitable for the
material to be processed.
• If the cutting disc is worn, replace it with a new one.
The device becomes hot:
• Check whether the cutting disc is suitable for the tasks to
be carried out.
• Make sure not to exert too much pressure on the device
during operation.
• Keep the venting slots clear to prevent the motor from
overheating.
• Wait for 10minutes before switching the device back on.
Note
Wait for at least 3 minutes after maintenance and
repair work. Only then switch the device back on.
Your device still does not operate correctly after these
checks?
Please contact the customer service. If necessary, bring the
device to an authorized specialist electrical company or to
Trotec for repair.
EN 18
Operating manual – angle grinder PAGS 10-115
Maintenance
Activities required before starting maintenance
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Maintenance tasks which require the housing to be
opened must only be carried out by authorised
specialist companies or by Trotec.
Notes on maintenance
Inside the device, there are no parts that need to be maintained
or lubricated by the user.
Cleaning
The device should be cleaned before and after each use.
Note
The device does not have to be lubricated after
cleaning.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
• Clean the device with a soft, damp and lint-free cloth.
Ensure that no moisture enters the housing. Protect
electrical components from moisture. Do not use any
aggressive cleaning agents such as cleaning sprays,
solvents, alcohol-based or abrasive cleaners to dampen
the cloth.
• Dry the device with a soft, lint-free cloth.
• Remove dust from inside the guard, from the mounting
flange and from the clamping nut.
• Keep the ventilation openings free from dust deposits to
prevent overheating of the motor.
• For maintenance of the cutting disc, see chapter Tool
change.
Disposal
The icon with the crossed-out waste bin on waste
electrical or electronic equipment stipulates that this equipment
must not be disposed of with the household waste at the end of
its life. You will find collection points for free return of waste
electrical and electronic equipment in your vicinity. The
addresses can be obtained from your municipality or local
administration. For further return options provided by us please
refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.
Trotec GmbH & Co. KG
Grebbener Str. 7
D-52525 Heinsberg
+49 2452 962-400
+49 2452 962-200
www.trotec.com
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