Trotec AIROZON SUPERCRACKER User manual

TRT-BA-AIROZON®SUPERCRACKER-TC221026TTRT01-002-EN
AIROZON® SUPERCRACKER
EN
ORIGINAL INSTRUCTIONS
OZONE GENERATOR

2 EN
Ozone generator Airozon® Supercracker
Table of contents
Notes regarding the instructions ..........................................2
Safety .....................................................................................2
Information about the device................................................5
Transport and storage...........................................................6
Assembly and start-up..........................................................7
Operation ...............................................................................8
Available accessories..........................................................11
Errors and faults..................................................................11
Maintenance ........................................................................12
Technical annex...................................................................13
Disposal ...............................................................................16
Declaration of conformity ...................................................16
Notes regarding the instructions
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
instructions must be observed.
Wear a protective mask
Information marked with this symbol indicates that you
should wear breathing protection.
You can download the current version of these instructions via
the following link:
Airozon®
Supercracker
https://hub.trotec.com/?id=39949
Safety
Read this manual carefully before starting or using the
device. Always store the manual in the immediate vicinity
of the device or its site of use.
Warning
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
• Do not use the device in potentially explosive rooms or
areas and do not install it there.
• Do not use the device in aggressive atmosphere.
• Do not operate the device near open fire or gas appliances.
• Only put up the device in an upright, stable position on firm
ground.
• Let the device dry out after a wet clean. Do not operate it
when wet.
• Do not use the device with wet or damp hands.
• Do not expose the device to directly squirting water.
• Do not expose the device to liquids as it is not protected
against splash water.
• Never insert any objects or limbs into the device.
• Do not cover the device during operation.
• Do not sit on the device.
• This appliance is not a toy. Keep away from children and
animals.
• Check accessories and connection parts for possible
damage prior to every use of the device. Do not use any
defective devices or device parts.
• Ensure that all electric cables outside of the device are
protected from damage (e.g. caused by animals). Never
use the device if electric cables or the power connection
are damaged!

EN 3
Ozone generator Airozon® Supercracker
• The mains connection must correspond to the
specifications in the Technical annex.
• Insert the mains plug into a properly fused mains socket.
• Observe the technical data when selecting extensions to
the power cable. Completely unroll the extension cable.
Avoid electrical overload.
• Before carrying out maintenance, care or repair work on
the device, remove the mains plug from the mains socket.
Hold onto the mains plug while doing so.
• Switch the device off and disconnect the power cable from
the mains socket when the device is not in use.
• Do not under any circumstances use the device if you
detect damages on the mains plug or power cable.
If the power cable is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
Defective power cables pose a serious health risk!
• When positioning the device, observe the minimum
distances from walls and other objects as well as the
storage and operating conditions specified in the Technical
annex.
• Make sure that the air inlet and outlet are not obstructed.
• Make sure that there are no loose items or dirt located in
the immediate surroundings of air inlet and air outlet.
• Do not expose the device to heat or direct sunlight.
• Never put the device into operation whilst the cover is not
completely closed.
• Make sure that the suction side is kept free of dirt and
loose objects.
Specific safety warnings for the operation of ozone
generators
The device uses ozone for air purification. It is a gas that – due
to its oxidative characteristics – can cause severe health
damage if inhaled. Direct exposure to and intake of ozone is
toxic for humans, animals and plants. For this reason the
following safety measures must be observed by all means:
• Once the device has been started as well as during the
cleaning process there must be neither people nor animals
in the room to be cleaned. Also remove any plants.
• Leave the room immediately once the device has been
started.
• After completion of the cleaning process you must wait
until the ozone concentration has dropped below a value of
0.2mg/m³ before entering the room again. Check the
present concentration by means of an ozone meter
available for purchase from Trotec(OZ-ONE) or in a
specialist shop. Wear a respirator mask with ozone filter.
• Make sure to seal off all openings of the room to prevent
ozone from escaping to the environment.
• Clearly indicate a room's ozone treatment for others and
make sure that the room concerned cannot be accessed.
Suitable warning signs may be obtained from Trotec.
• Ensure a sufficient supply of fresh air and/or an
appropriate air exhaust in the treated rooms once the
process has been completed.
Intended use
Only use the device in closed rooms whilst adhering to the
technical data and safety instructions.
The device may only be used in the commercial sector and in
the industry, especially
• for the professional elimination of odours after fire or water
damages,
• for the sterilization of rooms (killing viruses, bacteria,
mould and other microorganisms).
The device may only be used by especially trained expert staff.
Foreseeable misuse
• Never immerse the device in water.
• Do not use the device in wet rooms (e.g. bathrooms or
laundry rooms).
• Do not use the device as private individual or at home/ in
a domestic environment.
• Do not place the device on wet or flooded ground.
• Do not place any objects, e.g. clothing, on the device.
• Do not use the device out of doors.
• Any use other than the intended use is regarded as a
reasonably foreseeable misuse.
• Any unauthorised modifications, alterations or structural
changes to the device are forbidden.

4 EN
Ozone generator Airozon® Supercracker
Personnel qualifications
People who use this device must:
• have been trained in handling the device and be aware of
the dangers that occur when working with the oxidising
agent ozone.
• have read and understood the instructions, especially the
Safety chapter.
Residual risks
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Do not touch the mains plug with wet or damp hands.
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
Risk of electric shock!
Risk of an electric shock if the device comes into
contact with water!
Warning
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the
hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Warning
Risk of injury caused by inhalation of ozone!
The following symptoms could be indicative of
poisoning or an irritation caused by ozone:
- eye irritations – conjunctivitis, stinging and watering
eyes
- strong urge to cough
- shortness of breath – chest tightness
- pain while inhaling
- dizziness, light-headedness
- headache
- feeling of faintness
Exit the room to be cleaned immediately after the
device has been switched on.
If there is a case of emergency and you have to enter
the room to be cleaned, always wear a respiratory
protective mask with an ozone filter and ensure
sufficient fresh air supply. Only enter the room to be
cleaned in cases of emergency whilst the air
purification is in progress.
Should you experience one or more of the above
symptoms relating to the use of the odour neutraliser,
seek medical treatment immediately!
Note
Do not operate the device without an air filter inserted
into the air inlet!
Without the air filter, the inside of the device will be
heavily contaminated. This could reduce the
performance and result in damage to the device.
Note
Do not use abrasive cleaners or solvents to clean the
device.
Behaviour in the event of an emergency
1. In an emergency, disconnect the device from the mains
feed-in: Hold onto the mains plug while pulling the power
cable out of the mains socket.
2. In an emergency only enter the room to be cleaned
wearing a respirator mask fitted with ozone filter and
ensure a sufficient supply of fresh air.
3. Do not reconnect a defective device to the mains.

EN 5
Ozone generator Airozon® Supercracker
Information about the device
Device description
Ozone is a very powerful oxidising agent with the ability to
eliminate bacteria, viruses, gases and toxins. The oxidising
agent ozone breaks down the existing molecules. The ozone is
generated by the device in an electrical discharge procedure
and emitted to the room air at a high concentration. You can use
the device to eliminate e.g. pathogens, but also cooking smells
or musty odours as well as burnt smell. The applied method is
similar to the natural air purification during a thunderstorm.
Operating principle
The ozone is generated through high-voltage discharge. The
high voltage creates extremely high electric field strengths in
the discharge unit. This leads to numerous brief barrier
discharges between the electrodes.
The integrated fan sucks in ambient air through the air filter at
the rear of the device, leads it past the double electrodes of the
ozone unit and then emits the now ozone-containing air back
into the room.
No chemicals are required for the ozone generation, hence this
process causes no damage to the environment. When the
device has been switched off and the cleaning process has
been completed, the remaining ozone in the room air will
decompose into normal divalent oxygen(O2).
Formation, perception and distribution of ozone
The word ozone has become an integral part of our vocabulary
and the colourless, toxic gas is part of our everyday life. The
irritant effect ozone can have on our eyes and airways has been
common knowledge for a few years now, especially since the
increasing ozone volume can be attributed to the so-called
summer smog. Ozone is further generated during certain
industrial processes.
Ozone (chemical symbol: O3) consists of three oxygen atoms.
Ozone is created wherever oxygen molecules(O2) in the air are
turned into atoms(O) due to electrical energy or UVradiation. It
is these atoms that can react with the oxygen molecules to form
ozone(O3).
In case of a high solar irradiation ozone forms involving other air
pollutants. The nitrogen oxides(NOx) from automobiles,
domestic heating systems, power plants and the industry play a
major role in this.
Depending on the concentration, ozone can have a very intense
smell similar to chlorine, hay or carnations, odours that can be
smelled in mountain areas. By nature, the human nose is
already vastly superior to most measuring devices: It detects the
gas with a concentration of as little as 0.01ml/m3. What this
means when compared to other irritant gases is that we
humans can already detect even minor quantities of ozone
which gives us the opportunity to take corresponding
precautions to avoid any hazard caused by the gas in due time.
However, our nose also has a crucial disadvantage compared
with measuring devices: the so-called habituation effect. After
only a brief period of time spent in an ozone-polluted
environment we become so acclimated to the smell that we go
noseblind.
The impact of ozone on human beings
The sensitivity to ozone depends on its concentration and varies
for each individual. Ozone is an oxidative irritant gas, affecting
eyes, nose, pharynx and lungs even at low concentrations. The
mucous membranes are unable to stop it seeing as ozone is
hardly soluble in water. As a result, the gas can be carried
deeper into the lungs than other irritant gases. Concentrations
of 200 µg/mm3 and higher can cause the following symptoms:
• irritations of the mucous membranes, eyes and the
respiratory tract
• hoarseness, coughs and headaches
• feeling of constriction behind the sternum
• reduced physical performance
The main damage is caused in the respiratory tract which can
lead to breathing difficulties and a reduced respiratory volume.
Late complications can include nosebleeds, a bronchitis (or
tracheitis) or a pulmonary oedema. But the transition from
irritations without lasting consequences to long-term changes
with pathological significance is very smooth.
Ozone threshold and target values
The information threshold for ozone concentrations amounts to
180μg/m3 (1-hour value) and the alert threshold is 240μg/m3
(1-hour value). From an ozone concentration of 180μg/m3 the
media starts to inform the public of the recommended
behaviour. Furthermore, a target value has been specified to
protect human health: Averaged over three years, the daily
maximum 8-hour value of 120μg/m3 must not be exceeded on
more than 25days per calendar year. In the long run, the
maximum average values determined over an 8-hour period are
not supposed to exceed 120μg/m3 altogether. To protect the
vegetation, a target value of 18,000μg/m3 applies for a 5-year
average. This is the summed up difference between the hourly
average values above 80μg/m3 measured during the daylight
hours (8a.m. to 8p.m.) in the main growing season between
May and July and 80µg/m3.

6 EN
Ozone generator Airozon® Supercracker
Device depiction
1
2
3
4
5
6
7
8
6
No. Designation
1 Control panel
2 Air outlet
3 Air/ozone outlet
4 Wheels
5 Transport handle
6 Air inlet with air filter
7 On/off switch
8 Power cable connection
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Note
Device may be damaged by vibration.
Excessive vibrations can result in electrode damage.
To prevent this, always protect the odour neutraliser
from vibrations or slipping during transport.
Transport
To make the device easier to transport, it is fitted with a
transport handle and wheels.
Before transporting the device, observe the following:
• Switch the device off.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• If the device was previously in use, wait until the end of
the calculated regeneration period (see Shutdown chapter)
before transporting the device.
• Do not use the power cable to drag the device.
• Only wheel the device on firm and level surfaces.
• During transport, protect the device against shifting and
vibrations to avoid electrode damage.
After transporting the device, proceed as follows:
• Set up the device in an upright position after transport.
Storage
When the device is not being used, observe the following
storage conditions:
• Store the device in a dry location and protected from frost
and heat.
• If required, use a cover to protect the device from invasive
dust.

EN 7
Ozone generator Airozon® Supercracker
Assembly and start-up
Scope of delivery
• 1x device
• 1 x Power cable
• 1x Transport handle
• 1x manual
Unpacking the device
1. Open the cardboard box and take the device out.
2. Completely remove the packaging.
3. Fully unwind the power cable. Make sure that the power
cable is not damaged and that you do not damage it during
unwinding.
Assembly
Use tools suitable for the intended task.
Mounting the transport handle
Prior to initial start-up, the transport handle must be attached to
the device. To do so, please proceed as follows:
1. Remove the two screws(9) on each side of the device.
2. Mount the transport handle(5) on both device sides using
the screws(9).
5
9
9
Start-up
When positioning the device, observe the minimum distance
from walls or other objects as described in the chapter
Technical annex.
A
B
C
C
D
• Before starting the device, check the condition of the
power cable. If there are doubts as to their sound
condition, contact the customer service.
• Only put up the device in an upright, stable position on firm
ground.
• Make sure the device is only placed on firm, dry and
vibration-free ground.
• Position the device as close as possible to the centre of the
room to ensure an optimum air circulation.
• When positioning the device, keep a sufficient distance to
heat sources.
• Make sure that no curtains or other objects interfere with
the air flow.
• Do not position the device near inflammable substances
and gases.
• Make sure that the air inlet and outlet are not obstructed.
• Make sure that the device is protected from spray water.
• Do not create tripping hazards when laying the power
cable or other electric cables, especially when positioning
the device in the middle of the room. Use cable bridges.
• Make sure that extension cables are completely unrolled.
• The room temperature should be approx. 5°C higher than
the usual room temperature.

8 EN
Ozone generator Airozon® Supercracker
Connecting the power cable
• Insert the mains plug into a properly secured mains socket
located outside of the room to be cleaned. This enables
you to switch the device off in case of an emergency
without having to access the room.
Operation
Note
Avoid open doors and windows.
Operating elements
10
12 11
No. Designation Meaning
10 Touchscreen Indication and carrying out settings in
programme sections
11 Fault indicator Illuminated in the event of a fault
12 Operation
indicator
Illuminated during ongoing operation.
Language settings
At initial start-up, the language of the user interface can be
selected.
German, English, Italian, French and Spanish are provided for
selection.
Note
The setting is saved for further operation, also after the
device has been switched on and off. It can be
changed via the flag icon in the main menu, though.
Switch-on/ switch-off
Warning
Risk of injury caused by ozone!
Exit the room as soon as you have switched the device
on so as to prevent contact with ozone.
1. Switch the device on by setting the on/off switch(7) to
positionI.
2. Set the desired operating mode (see the section on
“Setting the operating mode”).
ðThe process of ozone generation starts
approx.75seconds after the treatment has been
started.
3. To switch the device off, set the on/off switch(7) to0.
Setting the operating mode
The following operating modes can be set on the device:
• Disinfection
• Manual
• Service
This procedure allows you to use the following navigation
elements:
• Use the Back button to return to the previous menu item.
• Use the Next button to navigate to the subsequent menu
item.
• Use the Reset button to delete the settings carried out and
to reach the main menu.
The following applies when you select the “Service” operating
mode:
• Pressing the Main menu button deletes the settings carried
out and takes you to the main menu.
Disinfection
This operating mode is the standard programme for treating
rooms. You can select from different default values regarding
room size and treatment duration. This way, the room treatment
can be adapted to the respective conditions. Proceed as follows
to select or enter the parameters:
1. Press the Disinfection button to select the “Disinfection”
operating mode.
2. Press the Next button to reach the next menu item. Here
you can adjust the room size. The following options are
available:
- 0 to 30m³
- between 30 and 60m³
- between 60 and 100m³
- above 100m³
3. Press the Next button to call the Treatment duration menu
item. The following options are available:
- short
- medium
- long
4. Press the Next button to have a summary of you settings
displayed.
5. Press the Start button to start the treatment process.
ðThe process of ozone generation starts
approx.75seconds after the treatment has been
started.
6. Press the Stop button if you wish to abort the treatment
process.

EN 9
Ozone generator Airozon® Supercracker
The actual treatment duration depends on the adjusted room
size. This results in the following time values:
Treatment duration(min)
Room size Short Medium Long
<30m³ 15 40 180
30-60m³ 30 60 360
60-100m³ 60 180 720
>100m³ 240 480 720
Apart from these predefined settings based on the room size,
you can make individual time settings. To do so, please proceed
as follows:
1. Press the Manual setting button in the Treatment duration
menu, in this way calling the Manual time setting menu
item.
2. Enter the desired time in hours. The adjustable range is
between15minutes and12hours. Use the DEL button to
delete individual digits and CLR to delete the whole entry.
3. Press the Enter button.
ðThe Treatment duration menu is shown again.
4. Press the Next button to continue.
ðA summary of your settings is displayed.
5. Press the Start button to start the treatment process.
ðThe process of ozone generation starts
approx.75seconds after the treatment has been
started.
6. Press the Stop button if you wish to abort the treatment
process.
Manual
This operating mode includes different special functions, e.g. for
the operation in air ducts. This mode is not suitable for normal
room treatment.
This operating mode allows you to choose from three predefined
timespans or adjust an individual treatment duration instead.
After the room treatment has been completed there will be no
room air regeneration. This means that the ozone concentration
remains at a high level after the completion of the treatment
cycle. For this reason, the treated rooms (e.g. tunnels) must not
be accessed.
The manual mode can only be used with an activation code. If
you need this code, please contact the Trotec customer service.
The entry of the code can be corrected using CLR and DEL. By
pressing the Enter button, you confirm the entry. If an entry is
incorrect, the main menu will be displayed again.
Service
In this operating mode you can manage service intervals, call
information and carry out a device self-test. The following
functions are available:
• Indication of operating hours
• Indication of remaining time until changing the
regeneration filter
• Entering the password for deleting the maintenance
interval indication
• Description of the self-test sequence
Carrying out odour neutralisation/ air purification
Warning
Risk of injury caused by inhalation of ozone!
The following symptoms could be indicative of
poisoning or an irritation caused by ozone:
- eye irritations – conjunctivitis, stinging and watering
eyes
- strong urge to cough
- shortness of breath – chest tightness
- pain while inhaling
- dizziness, light-headedness
- headache
- feeling of faintness
Exit the room to be cleaned immediately after the
device has been switched on.
If there is a case of emergency and you have to enter
the room to be cleaned, always wear a respiratory
protective mask with an ozone filter and ensure
sufficient fresh air supply. Only enter the room to be
cleaned in cases of emergency whilst the air
purification is in progress.
Should you experience one or more of the above
symptoms relating to the use of the odour neutraliser,
seek medical treatment immediately!
Please proceed as follows to perform an air purification:
1. Seal off all openings of the room to be cleaned. It must be
accomplished in a way to prevent ozone from escaping to
the environment.
2. Attach warnings that indicate the presence of high ozone
concentrations and the related hazards.
3. Make sure that neither humans nor animals are situated in
the room to be cleaned.
4. Position the device in the centre of the room.
5. Connect the power cable and insert the mains plug into a
properly secured mains socket located outside of the room
to be cleaned.
6. Switch the device on by setting the on/off switch(7) to
positionI.
7. Using the menu control, adjust the respective parameters
as described before(room size, treatment duration).

10 EN
Ozone generator Airozon® Supercracker
8. Press the Start button on the display(10) to start the room
treatment. The green operating display lights up.
After75seconds have passed, the device starts with the
ozone generation. Use this time to exit the room as
quickly as possible!
ðThe ozone generator will then operate until the end of
the set cleaning period. During the last15seconds, an
alarm sound will be emitted. Afterwards, the device will
switch off automatically.
Operating parameters
The duration of the cleaning process can differ depending on
the conditions. Factors to be taken into consideration include:
• Type of exposure
• Intensity
• Room size and temperature
• Material composition of the object to be treated
• Exposure time and depth up to which the material has
been affected
If an odour elimination is carried out in an unheated room which
will later be used at higher temperatures, there is a risk of
subsequent evaporation. For this reason the room temperature
should always be approx. 5°C higher during the purification
process as compared to the later usage temperature.
The values below are to serve as a general reference for the
determination of the treatment duration:
Type of odour Treatment duration given
in min
Room size
<30m³
Room size
30– 60m³
Car treatment 40 80
Animal, cooking and waste smells 40 80
Smell of burning/ chemicals 80 120
Musty odour after water damage 80 120
Smell of burning and secondary
effects of organic substances
80 – 350 120 – 700
Amines/ amides (ureas), open-
chain hydrocarbon compounds
(e.g. butyric acid)
360 720
Amino acids/ proteins with
nitrogen and sulphur (vomit)
360 720
Please contact the Trotec customer service if you are using the
device for disinfection purposes.
Decommissioning of the “Disinfection” operating mode
If the room has been treated using the “Disinfection” operating
mode, the room air has been regenerated with a special
programme (regeneration cycle).
Upon completion of the treatment process, an alarm signal is
emitted and the green operating display disappears. The display
will show the message The cycle has been completed.
Upon completion of the treatment, the value for the ozone
concentration should be lower than the limit value of0.2mg/m³
so that accessing the room is possible. However, always
determine the present ozone concentration for reasons of safety
prior to accessing the room!
Decommissioning of the “Manual” operating mode
Warning
Risk of injury caused by ozone!
Have especially trained staff check the ozone
concentration before entering the room and permitting
others to access it.
The device was designed to switch off automatically once the
set time has elapsed. A corresponding function was integrated
by way of a timer.
A certain waiting period must be observed between the device
switch-off and accessing the treated room.
Within this safety period the remaining ozone decomposes
(naturally) into divalent oxygen(O2). Afterwards the ozone
concentration should have fallen to below the stipulated
MACvalue (maximum allowable concentration) of 0.2mg/m³.
Ozone has an average half-life of approx. 30min. You can use
the following empirical values as reference for the regeneration:
Operating time Regeneration period
0.5hours 0.5hours
1hour 0.5hours
5hours 2.5hours
At the end of the waiting period the room must be aired out
extensively. Open doors and windows. Take the corresponding
protective measures (see Safety chapter).
Emergency shut-off
If it is necessary to switch off the device whilst air purification is
in progress, you must not switch it off by actuating the on/
offswitch for reasons of safety. In that event, the mains plug
located outside of the treated room should be disconnected
from the power supply.

EN 11
Ozone generator Airozon® Supercracker
Available accessories
Warning
Only use accessories and additional equipment
specified in the instructions.
Using insertion tools or accessories other than those
specified in the instructions may cause a risk of injury.
Designation Article number
Ozone filter Airozon®
Supercracker
7.710.000.396
Airozon® Supercracker filter
mats
7.710.000.395
Ozone warning sign ZZ7000275
Professional extension cable
20m/ 230V/ 2.5mm²
7.333.000.376
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damage.
• Check the on-site fusing.
• Switch the fuse back on or have a defective fuse replaced
by a specialist company.
• Check the safety switch.
• Wait for 10minutes before restarting the device. If the
device is not starting, have the electrics checked by a
specialist company or by Trotec.
The device is very loud:
• Position the device on a dry, firm and level surface.
• Check whether the fan and its bearing for damage. If you
detect any damage, have the device checked by a certified
specialist workshop.
The odour nuisance persists after the completed
purification process with the same intensity:
• Have the device checked by a certified specialist
workshop.
The device still does not operate correctly after these
checks:
Please contact the customer service. If necessary, bring the
device to an authorised specialist electrical company or to
Trotec for repair.

12 EN
Ozone generator Airozon® Supercracker
Maintenance
Activities required before starting maintenance
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Make sure that the device is switched off.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
Warning
Risk of injury caused by inhalation of ozone!
After the device has stopped operating, wait until the
end of the calculated regeneration period (see
Shutdown chapter) to make sure that the ozone
concentration has fallen below the stipulated value
before performing maintenance and cleaning work.
Care and maintenance must be performed on a regular basis to
ensure the proper functioning and failure-free operation of the
device.
The type and frequency of the maintenance tasks fundamentally
depends on the operating environment as well as on the
duration and type of use.
In the course of using the device, dust and moisture can
accumulate in or on the components which may compromise
functionality and efficiency.
In rooms with a high volume of dust and dirt or after fire
damage restorations (high moisture level) you should already
check the need for maintenance after only a few applications.
In dry surroundings e.g. hotels or as part of car valeting one can
assume a maintenance rate of several months.
Criteria for determining the maintenance interval
Device operation takes place:
• frequently and several hours at a time
• on many days per month
• in excessively dirty surroundings
• in humid rooms
Regardless of the described operating conditions you should
perform maintenance work if one or more of the following signs
become apparent:
• increased noise level during operation of the fan
• heavily contaminated air filter
• dirty electrode (recognizable by: The hissing sound
produced during ozone generation dies away.)
Cleaning the housing
Clean the housing with a soft, damp and lint-free cloth. Make
sure that no moisture enters the housing. Protect electrical
components from moisture. Do not use any aggressive cleaning
agents such as cleaning sprays, solvents, alcohol-based or
abrasive cleaners to dampen the cloth.
Cleaning
In addition to the inspection of the device and its components
for proper condition you should also ensure thorough cleaning
as part of the regular maintenance activities. To do so, please
proceed as described below.
Cleaning the air filter
1. Remove the filter boxes at the rear of the device.
2. Remove the air filter.
3. Clean the air filter using soapsuds.
4. Allow the air filter to dry.
5. Reinsert the air filter when dry.
The air filter should be replaced after approx.2-3times in order
to prevent the device from contaminations.
Cleaning the interior
1. Remove the screws at the housing.
2. Carefully remove the rear wall.
3. Clean the device with compressed air or a damp cloth. Do
not use any solvent-containing or aggressive cleaning
agents. Make sure that no water can enter or remain
inside the housing.
4. Make sure that the safety switch(13) is in the closed
position, then mount the rear wall back on the device.
13

EN 13
Ozone generator Airozon® Supercracker
Cleaning the electrodes
Note
Device damage due to missing electrodes! Never
operate the odour neutraliser without inserted
electrodes.
The electrodes may be cleaned whilst built-in.
1. Prior to cleaning check the electrodes for cracks or
breakage. Damaged components must not be used!
2. Clean the electrodes using a (lint-free) dry or damp cloth.
Especially remove dust and other residues from the
intermediate spaces. Make sure that no fluff or fibres
remain after cleaning.
3. Do not use the device before the electrodes have dried
completely.
Maintaining the ozone recycling filter
In order to guarantee a proper functioning of the regeneration
function, replace the ozone recycling filter after
approx.300operating hours. At this point, we additionally
recommend a comprehensive inspection and maintenance of
the entire device.
Once the lifetime of the recycling filter(300hours) has expired,
a warning appears after switching the device on with the
instruction to replace the filter. This warning can be deleted by
entering a code after the filter has been replaced. Upon delivery
of a replacement filter, this code will be provided by Trotec.
It is possible to view the remaining useful life before the
timespan has expired:
1. Call the Service mode.
2. Press the Service button to call the submenu. In this menu,
the total runtime of the device can be viewed. The Reset
filter menu item indicates the remaining useful life of the
ozone recycling filter.
Info
You also have the option to have the ozone recycling
filter replaced and full maintenance of the device
carried out by the Trotec customer service.
Technical annex
Technical data
Parameter Value
Model Airozon® Supercracker
Electric connection 230V
Frequency 50Hz
Max. nominal current 1.5A
Recommended fusing 10A
Max. power input 300W
Type of protection IPX0
Ozone output approx. 10,000mg/h
Air flow rate approx. 500m³/h
Operating range (temperature) 10 to 40 °C
Sound pressure level (distance
of 3m)
<70dB(A)
Dimensions
(lengthx widthx height)
400 x 600x 890mm
Weight 20kg
Minimum distance to walls and
other objects:
top(A):
rear(B):
At the sides(C):
front(D):
50 cm
50 cm
50 cm
50 cm

14 EN
Ozone generator Airozon® Supercracker
Overview and list of spare parts Note: The position numbers of the spare parts differ from those
describing the positions of the components mentioned in these
instructions.
Item Designation Item Designation
1 Front panel 16 Operation indicator
2 Ozone exhaust pipe 17 Axial fans
3 Lid for ozone air outlet 18 Protection
4 Rubber foot, front 19 Transformer
5 Upper air filter elements 20 PLC controller
6 Lower air filter element 21 Safety switch
7 Mounting frame for ozone recycling filter 22 Electrodes
8 Ozone recycling filter 23 Power unit
9 Rear wall 24 Electrode holder
10 Handle 25 Condenser
11 Wheel 26 Fan
12 Wheel support 27 On/off switch
Mains connection
13 Handle 28 Air gauge
14 Operating element 29 Horn
15 Fault indicator 30 Mounting bracket for operating element

EN 15
Ozone generator Airozon® Supercracker
Circuit diagram

16 EN
Ozone generator Airozon® Supercracker
Disposal
Always dispose of packing materials in an environmentally
friendly manner and in accordance with the applicable local
disposal regulations.
The icon with the crossed-out waste bin on waste
electrical or electronic equipment is taken from Directive
2012/19/EU. It states that this device must not be disposed of
with the household waste at the end of its life. You will find
collection points for free return of waste electrical and electronic
equipment in your vicinity. The addresses can be obtained from
your municipality or local administration. You can also find out
about other return options that apply for many EU countries on
the website https://hub.trotec.com/?id=45090. Otherwise,
please contact an official recycling centre for electronic and
electrical equipment authorised for your country.
The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.
Declaration of conformity
Declaration of conformity in accordance with the ECMachinery
Directive 2006/42/EC, AnnexII, Part1, SectionA
We– Trotec GmbH– declare in sole responsibility that the
product designated below was developed, constructed and
produced in compliance with the requirements of the
ECMachinery Directive in the version 2006/42/EC.
Product model/ Product: Airozon® Supercracker
Product type: Ozone generator
Year of manufacture as of: 2021
Relevant EUdirectives:
• 2002/44/EC
• 2014/30/EU
• 92/58/EEC
Applied harmonised standards:
• ENISO 12100:2011
• ENISO 14123-1:2016
• ENISO 14123-1:2015
• EN 12198-1:2000+A1:2008
Applied national standards and technical specifications:
• EN ISO 11200:2014/A1:2010
• ZH1/262 issued by the BGChemie
Manufacturer and name of the authorised representative of
the technical documentation:
Trotec GmbH
Grebbener Straße 7, D-52525 Heinsberg
Phone: [phone]
E-mail: [email protected]
Place and date of issue:
Heinsberg, 27.10.2022
Joachim Ludwig, Managing Director

Trotec GmbH
Grebbener Str. 7
D-52525 Heinsberg
[phone]
[phone]
[email protected]
www.trotec.com