Trotec PBSS 10-20V User manual
TRT-BA-PBSS10-20V-TC220111TTRT02-001-EN
PBSS 10-20V
EN
ORIGINAL INSTRUCTIONS
CORDLESS BELT SANDER
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cordless belt sander PBSS 10-20V
Table of contents
Notes regarding the instructions ..........................................2
Safety .....................................................................................3
Information about the device................................................8
Transport and storage.........................................................10
Start-up................................................................................11
Operation .............................................................................16
Available accessories..........................................................18
Errors and faults..................................................................18
Maintenance ........................................................................19
Disposal ...............................................................................20
Declaration of conformity ...................................................20
Notes regarding the instructions
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning of explosive substances
This symbol indicates dangers to the life and health of
persons due to potentially explosive substances.
Warning of hot surface
This symbol indicates dangers to the life and health of
persons due to hot surface.
Warning of sharp object
This symbol indicates dangers to the life and health of
persons due to pointed objects.
Warning of hand injuries
This symbol indicates dangers to the health of persons
due to hand injuries.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Not permissible for wet grinding
Information marked with this symbol indicates that wet
grinding is prohibited.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
instructions must be observed.
Wear hearing protection
Information marked with this symbol indicates that you
should wear hearing protection.
Wear safety glasses
Information marked with this symbol indicates that you
should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you
should wear a protective mask.
Wear protective clothing
Information marked with this symbol indicates that you
should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you
should wear protective gloves.
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cordless belt sander PBSS 10-20V
You can download the current version of the instructions via the
following link:
PBSS 10-20V
https://hub.trotec.com/?id=45867
Safety
General Power Tool Safety Warnings
Warning
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term power tool in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
General Power Tool Safety Warnings– Work area
safety
•Keep work area clean and well lit. Clutter or dark areas
invite accidents.
•Do not operate power tools in explosive atmosphere,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
•Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings– Electrical
safety
•Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
•Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings– Personal
safety
•Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
•Use personal protective equipment. Always wear eye
protection. Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing protection used
for appropriate conditions will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
•Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
•Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
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cordless belt sander PBSS 10-20V
General Power Tool Safety Warnings– Power tool
use and care
•Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
•Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the power
tool before making any adjustments, changing
accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
•Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the
power tool's operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
•Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
General Power Tool Safety Warnings– Battery tool
use and care
•Recharge only with charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with
another battery pack.
•Use power tools only with specifically designed battery
packs. Use of any other battery packs may create a risk of
injury and fire.
•When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails,
screws or other small metal objects, that can make a
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
•Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
•Do not use a battery pack or tool that is damaged or
modified. Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion or risk
of injury.
•Do not expose a battery pack or tool to fire or
excessive temperature. Exposure to fire or temperature
above 130°C may cause explosion.
•Follow all charging instructions and do not charge the
battery pack or tool outside the temperature range
specified in the instructions. Charging improperly or at
temperatures outsides the specified range may damage
the battery and increase the risk of fire.
General Power Tool Safety Warnings– Charger use
and care
•This charger can be used by children aged
from8years and above and persons with reduced
physical, sensory or mental capabilities or lack of
experience and knowledge if they have been given
supervision or instruction concerning use of the
appliance in a safe way and understand the hazards
involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by
children without supervision.
•Never insert non-rechargeable batteries into the
charger. A charger that is suitable for one type of battery
pack may create a risk of fire and explosion, when used
with another battery pack or non-rechargeable batteries.
• Only charge the Li-Ion battery "Multiflex20– 4.0DC"
(capacity of 4.0 Ah= 10 battery cells) with the charger
"Multiflex 20– 4.0 AC". The battery voltage must match
the battery charging voltage of the charger.
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cordless belt sander PBSS 10-20V
General Power Tool Safety Warnings– Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
•Never service damaged battery pack. Service of battery
packs should only be performed by the manufacturer or
authorized service providers.
Additional safety warnings for belt sanders
•This power tool is intended to function as a grinder.
Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure to
follow all instructions listed below may result in electric
shock, fire and/ or serious injury.
•Only use the power tool for dry sanding. Water entering
an electrical appliance increases the risk of electric shock.
•Make sure that nobody's safety is jeopardized by
flying sparks. Remove combustible materials from the
working environment. Grinding metal causes sparks to
fly.
•Attention, fire hazard! Avoid overheating of the
material to be sanded and the sander. Before taking
work breaks always empty the dust container.
Unfavourable conditions such as flying sparks when
sanding metal render abrasive dust in the dust bag, micro
filter, paper bag (or in the filter bag or filter of the vacuum
cleaner) prone to self-ignition. The risk is particularly high
when the abrasive dust is mixed with residues of paint,
polyurethane or other chemical substances and the
sanding material is hot after a longer period of work.
•Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
•During operation hold onto the power tool with both
hands. Make sure that you stand firmly on the ground. It is
safer to handle the power tool with two hands.
•Never touch the abrasive belt while it is in motion. Risk
of injury.
•Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your
control.
•Secure the workpiece. The grip of tensioning devices or a
vice is more secure than holding the workpiece only by
hand.
•Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power
tool, it does not assure safe operation.
•Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses wear dust mask, hearing protectors, gloves or
workshop apron capable of stopping small abrasive or
workpiece fragments. The eye protection must be
capable of stopping flying debris generated by various
operations. The dust mask or respirator must be capable of
filtrating particles generated by your operation. Prolonged
exposure to high intensity noise may cause hearing loss.
•Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond
immediate area of operation.
•Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.
•Hold the power tool by the insulated gripping surfaces,
as the grinding surface could hit the connecting cable.
Damaging a live wire might energize metal parts of the
power tool and lead to an electric shock.
•Never support your hands next to or in front of the
device and the surface to be processed. There is a risk
of injury if the tool slips.
Additional Safety Warnings for Sanding Operations
•Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
•Do not use worn, torn or heavily contaminated
abrasive belts. Damaged abrasive belts can be torn apart,
catapulted away and so lead to personal injury.
•For processing wood, or in particular materials that
produce harmful dusts when sanded, connect the
power tool to an appropriate external exhaust system.
•Only hold the power tool against the workpiece when
the tool is switched on and running. If you are finished
with processing the workpiece, lift the power tool off
the workpiece before you switch it off.
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cordless belt sander PBSS 10-20V
•Using a power tool that comes equipped with a dust
bag or can be connected to the vacuum cleaner by
means of a dust extraction device involves a fire
hazard. In unfavourable conditions – e.g. in case of flying
sparks caused by grinding metal or metal remainders in
wood – the wood dust inside the dust bag (or in the
vacuum cleaner's dust collection bag) might self-ignite.
The risk is particularly high when the wood dust is mixed
with paint residues or other chemical substances and the
sanding material is hot after a longer period of work.
Therefore, avoid overheating of the workpiece and of the
power tool at all times and empty the dust collector or the
vacuum cleaner's dust bag before taking work breaks.
•Do not use the dust extraction system when grinding
metals.
•Ensure sufficient ventilation.
Intended use
Only use the device PBSS 10-20V for the dry surface-grinding of
wood, plastic, metal, spackle and painted surfaces whilst
adhering to the technical data.
The device must only be used for dry sanding.
We recommend using the power tool with original Trotec
accessories.
Foreseeable misuse
The device is not intended for processing damp materials.
Any other use than the one described in the chapter "Intended
use" is regarded as reasonably foreseeable misuse.
Personnel qualifications
People who use this device must:
• have read and understood the instructions, especially the
Safety chapter.
Safety signs and labels on the battery and the charger
Note
Do not remove any safety signs, stickers or labels from
the device. Keep all safety signs, stickers and labels in
legible condition.
The following safety signs and labels are attached to the
battery:
Warning of explosion risk!
These symbols indicate the following:
Do not expose the battery pack or tool to fire or
excessive temperature! Do not let the battery come into
contact with water or fire! Avoid direct sunlight and
moisture. There is a risk of explosion!
Never charge the battery at ambient temperatures
below10°C or above45 °C. Charging improperly or at
temperatures outsides the specified range may damage
the battery and increase the risk of fire.
Observe the correct disposal of the battery!
This symbol indicates the following:
Ensure that the battery is disposed of correctly and
never dispose of it in waste water or public waters.
The battery contains irritating, caustic and toxic
substances that pose significant risks to people and the
environment.
The following safety signs and labels are attached to the
charger:
This symbol indicates the following:
Read the instructions or operating manual before
charging the battery.
This symbol indicates the following:
Only use the charger for charging the battery in dry
interior spaces. Do not charge the device outdoors.
Personal protective equipment
Wear hearing protection.
Excessive noise can lead to hearing loss.
Wear eye protection.
With it you protect your eyes from splintering, falling
and flying pieces which could cause injuries.
Wear a protective mask.
It saves you from inhaling harmful dusts generated
when processing workpieces.
Wear protective gloves.
They protect your hands from burns, crushing injuries
and skin abrasions.
Wear tight-fitting protective clothing.
This protects you from the draw-in and entanglement
hazard posed by rotating parts.
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cordless belt sander PBSS 10-20V
Residual risks
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket and the battery from the device!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
Warning of explosive substances
Do not expose the battery to temperatures above
45°C! Do not let the battery come into contact with
water or fire! Avoid direct sunlight and moisture. There
is a risk of explosion!
Warning of explosive substances
Fine dust produced during grinding is highly
flammable. Risk of fire and explosion!
Use a dust or chip bag or a dust extraction system for
collecting the produced dusts.
Before taking work breaks always empty the dust bag.
Warning of explosive substances
Wood dust can self-ignite in case of flying sparks. Do
not use the dust extraction system or the dust bag
when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust bag or the vacuum cleaner's dust
collection bag at regular intervals.
Warning of hot surface
The insertion tool might still be hot after the
application. Burn hazard when touching the insertion
tool.
Do not touch the insertion tool bare-handed!
Wear protective gloves!
Warning
Toxic dusts!
The harmful / toxic dusts produced during operation
pose of risk to the health of the operator and persons
in the vicinity.
Wear eye protection and a dust mask!
Warning
Do not process materials containing asbestos.
Asbestos is considered carcinogenic.
Warning
Risk of injuries caused by flying parts.
Use a dust or chip bag or a dust extraction system.
Warning
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the
hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
Caution
Keep a sufficient distance from heat sources.
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Behaviour in the event of an emergency/ emergency
stop function
Emergency stop:
Removing the battery results in the function of the device
stopping immediately. Leave the battery out in order to secure
the device against accidental switch-on.
Behaviour in the event of an emergency:
1. Switch the device off.
2. In the event of an emergency, remove the battery from the
device: Hold the release button of the battery and pull the
battery off the device as described in chapter "Removing
the battery".
3. Do not insert the battery if the device is defective.
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cordless belt sander PBSS 10-20V
Information about the device
Device description
The device PBSS 10-20V is a cordless belt sander for dry
sanding.
Possible applications comprise sanding, smoothing, stripping,
deburring and derusting of wooden surfaces, plastic, metal and
steel.
For material-compatible working, the belt speed can be
steplessly adjusted within a range of 120m/min to 350m/min
by means of the setting wheel.
The on/off switch of the device is fitted with a locking switch
enabling for continuous operation and convenient and fatigue-
free working.
The tool-free clamping system permits a simple abrasive belt
change.
A clean working environment can be accomplished by use of
the dust bag or the option to connect an external dust extraction
system.
The battery comes with its own battery level indication. As a
result you can check the current charging status without having
to connect it to the device.
Device depiction
1
17
18
2
15
5
16
4
3
6
14
13
7
8
12
9
11
10
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cordless belt sander PBSS 10-20V
No. Designation
1Front handle
2Locking switch for on/off switch
3Main handle
4Battery holder
5Dust extraction connection
6Battery
7Quick charger
8Red battery LED (battery charging)
9Dust bag
10 Abrasive belt
11 Adapter for dust extraction
12 Green battery LED (quick charger ready for operation)
13 Battery level indication
14 Release button
15 Adjusting screw for belt run
16 Setting wheel for belt speed selection
17 Locking lever for the abrasive belt
18 On/off switch
Scope of delivery
• 1x Device PBSS 10-20V
• 1 x Rechargeable battery
• 1x Quick charger
• 1x Dust bag
• 1 x Adapter for dust extraction
• 1 x Abrasive belt for wood, grain size:80,
dimensions:75x457mm
• 1 x Transport case
• 1x Manual
Technical data
Parameter Value
Model PBSS 10-20V
Belt speed 120–350m/min
Idle speed 1,030– 3,020min-1
Dimensions of the abrasive belt
(width x length)
76x457mm
Grinding surface 76x120mm
Weight 0.4 kg
Battery Multiflex 20–4.0DC
Type Li-ion
Nominal voltage 20V
Nominal capacity 4Ah
Rechargeable cells 10
Capacity 80Wh
Quick charger Multiflex 20–4.0AC
Input
Nominal voltage 230– 240V/ 50Hz
Power input 94W
Output
Nominal voltage 21.5V
Charging current 3.5A
Fusing 3.15A (slow-blowing)
Charging time 1.5h
Protection class II(double insulation) /
Vibration information according to EN62841-2-4
Vibration emission value main
handle ah
3.03m/s²
Vibration emission value front
handle ah
3.03m/s²
Uncertainty K 1.5m/s²
Sound values according to EN62841-2-4
Sound pressure level LpA 80dB(A)
Sound power LWA 91dB(A)
Uncertainty K 3dB
Wear hearing protection.
Excessive noise can lead to hearing loss.
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cordless belt sander PBSS 10-20V
Information on noise and vibration:
• The specified total vibration and noise emission values
were measured by means of a test procedure standardized
in EN62841 and can be consulted for the comparison of
one power tool with another.
• The specified total vibration and noise emission values
can also be used for preliminary load assessment.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
• The actual vibration and noise emission may differ from
the stated values during operation of the power tool. This
depends on how the power tool is used and especially on
the type of workpiece being processed. Try to keep the
vibration load to a minimum. Exemplary measures for
reducing the vibration load include wearing gloves during
operation of the tool and the limitation of working hours.
All parts of an operating cycle must be considered for this
(e.g. times at which the power tool is switched off and
times when it is switched on but runs without load).
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Transport
For transporting the device, use the transport case included in
the scope of delivery in order to protect the device from external
influences.
Before transporting the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable of
the charger out of the mains socket.
• Allow the device to cool down.
• Remove the battery from the device.
• If attached, disconnect the dust extraction system from the
device.
• If attached, disconnect the dust bag from the device.
The supplied Li-ion batteries are subjects to the requirements of
dangerous goods legislation.
Observe the following when transporting or shipping Li-ion
batteries:
• The user may transport the batteries by road without any
additional requirements.
• If transport is carried out by third parties (e.g. air transport
or forwarding company), special requirements as to
packaging and labelling must be observed. This includes
consulting a dangerous goods specialist when preparing
the package.
– Only ship batteries if their housing is undamaged.
– Mask open terminals with tape and pack the battery in
a way that it cannot move inside the packaging.
– Please also observe any other national regulations.
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cordless belt sander PBSS 10-20V
Storage
Before storing the device, proceed as follows:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable of
the charger out of the mains socket.
• Allow the device to cool down.
• Remove the battery from the device.
• If attached, disconnect the dust extraction system from the
device.
• Clean the device as described in the Maintenance chapter.
• For storing the device, use the transport case included in
the scope of delivery in order to protect the device from
external influences.
• Do not store Li-ion batteries which are completely
discharged. Storing discharged batteries can lead to a
deep discharge and thus damage the battery.
When the device is not being used, observe the following
storage conditions:
• Dry and protected from frost and heat
• Ambient temperature below 45°C
• Protected from dust and direct sunlight inside the transport
case
Start-up
Unpacking the device
• Take the transport case out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
• Check the contents of the transport case for completeness
and look for damages.
• Check the scope of delivery for completeness and look for
damages.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
• Dispose of the packaging material according to the
national regulations.
Charging the battery
Note
The battery can be damaged in case of improper
charging.
Remove the charger's mains plug before inserting or
removing the battery.
Never charge the battery at ambient temperatures
below 10°C or above 40°C.
The battery is partially charged upon delivery to avoid damage
to the battery caused by a deep discharge.
Prior to initial start-up and when the battery is low (only the red
LED in the battery level indication(13) is illuminated), the
battery should be charged. To do so, please proceed as follows:
1. Slide the battery(6) onto the quick charger(7) as depicted
until the battery locks in place.
1,5 h
6
7
12
8
13
2. Insert the mains plug of the quick charger(7) into a
properly fused mains socket.
ðThe red battery LED(8) lights up.
ðCharging requires approx. one and a half hours.
3. Wait until the red battery LED(8) goes off and the green
battery LED(12) lights up.
ðThe battery(6) is fully charged.
4. Hold onto the mains plug while pulling the power cable of
the quick charger(7) out of the mains socket.
ðThe battery(6) and the quick charger(7) may have
become warm during charging.
Allow the battery(6) to cool down to room temperature.
5. Take the battery(6) out of the quick charger(7) by
pressing and holding the release button(14) and pulling
the battery(6) off the quick charger(7).
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cordless belt sander PBSS 10-20V
Inserting the battery
1. Slide the battery(6) into the holder until it locks in place.
14
6
Removing the battery
1. Detach the battery(6) from the device by pressing and
holding the unlocking button(14, I.) and pulling the battery
off the device(II.).
I.
II.
2. If required, charge the battery(6) as described in the
section Charging the battery.
Checking the battery charging status
The battery comes with an integrated battery level indication.
The battery status is displayed as follows by the three LEDs of
the battery level indication(13):
LED colour Meaning
Green – Orange – Red maximum charge/ power
Orange – Red medium charge/ power
Red weak charge – recharge the
battery
1. Press on the battery icon(19) on the battery(6).
ðYou can read the battery status from the battery level
indication(13).
19
13
Changing the abrasive belt
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket and the battery from the device!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Note
Observe the abrasive belt's movement direction.
Make sure to exchange the abrasive belt in due time.
Otherwise the abrasive belt might tear and cause
damage to the workpiece.
Note
The abrasive belt must not be kinked.
The abrasive belt is preassembled.
The abrasive belt can be exchanged for processing different
materials. Moreover available are different grain sizes for coarse
to fine sanding. It might be necessary to adjust the speed of
rotation/ belt speed according to the new abrasive belt.
EN 13
cordless belt sander PBSS 10-20V
1. Open the locking lever(17) for the abrasive belt.
ðThe abrasive belt is now loosened.
17
2. Remove the old abrasive belt(10) from the device.
10
3. Slide on a new abrasive belt(10). Be sure to match the
direction of the arrow indicated inside the abrasive
belt(20) and at the device(21).
21
10
20
4. Close the locking lever(17).
17
5. Switch the device on. Upon switch-on the belt run is
automatically centred. If not, the belt run may have to be
adjusted manually using the adjusting screw(15).
14 EN
cordless belt sander PBSS 10-20V
Adjusting the belt run
Note
Make sure that the abrasive belt does not grind into the
housing.
Regular check the belt run for its proper positioning
and, if necessary, adjust it by means of the adjusting
screw.
If the belt run is not centred after switch-on, the belt run may
have to be adjusted manually.
Use tools suitable for the intended task.
Please proceed as follows:
1. Keep turning the adjusting screw(15) located at the front
roller until the abrasive belt(10) runs centrally.
10
15
ðIf the belt run is still not centred after the adjustment, the
abrasive belt(10) needs to be replaced.
Inserting the dust bag
Warning of explosive substances
Wood dust can self-ignite in case of flying sparks. Do
not use the dust extraction system or the dust bag
when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust bag or the vacuum cleaner's dust
collection bag at regular intervals.
Wear a protective mask
Wear an appropriate protective mask when working
with the device.
Info
If you want to use a dust bag for smaller scale work,
make sure to empty it on a regular basis so that a
sufficient amount of dust can be taken in.
1. Place the adapter for dust extraction(11) on the dust
bag(9).
2. Insert the dust bag(9) firmly into the dust extraction
connection(5).
3. Empty the dust bag(9) in due time to maintain an optimum
absorption of dust.
59
11
EN 15
cordless belt sander PBSS 10-20V
Mounting the external dust extraction system
Alternatively, you can also connect the dust extraction system to
the device.
Warning of explosive substances
Wood dust can self-ignite in case of flying sparks. Do
not use the dust extraction system or the dust bag
when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust bag or the vacuum cleaner's dust
collection bag at regular intervals.
Caution
Use a special vacuum cleaner to suck off harmful or
toxic materials.
1. Connect a suitable vacuum cleaner (e.g. industrial vacuum
cleaner) to the dust extraction connection(5). If required,
you can connect the adapter for dust extraction(11) to the
dust extraction connection(5) first. If anything is unclear or
if you have questions, please contact the manufacturer of
your vacuum cleaner.
511
Adjusting the belt speed
By use of the setting wheel for belt speed selection you can
change the speed of rotation at any time – even during the
operation of the device. The required belt speed depends on the
material and the operating conditions and can be determined by
way of field-testing. For sanding harder materials such as wood
or metal we recommend a higher belt speed, for softer
materials e.g. non-ferrous metals and varnishes a low belt
speed is sufficient.
The setting range covers level1– 6 (120– 350m/min).
1. Turn the setting wheel(16) to the desired level for belt
speed.
16
16 EN
cordless belt sander PBSS 10-20V
Operation
Tips and notes on handling the belt sander
General information:
• Only use abrasive belts which are approved for the device
used.
• Before every application, make sure that you have selected
the correct abrasive belt for the intended use. A coarse grit
is suited for rough grinding, a fine grain size, on the other
hand, is more appropriate for fine and finish grinding.
• Do not process wood and metal using the same abrasive
belt.
• Only use intact, flawless abrasive belts. Damaged abrasive
belts could tear and cause damage to the workpiece.
Exchange abrasive belts in due time.
• Make sure that the abrasive belt does not grind into the
housing.
• Clamp the workpiece unless it is firmly and safely
positioned by its own weight.
• Do not overload the device so that it comes to a standstill.
• Keep the venting slots clear to prevent the motor from
overheating.
• Only store abrasive belts in a suspended position, as they
are damaged by kinks and the likes.
Sanding:
• Belt speed and grain size of the abrasive belt define the
removal rate and the surface finish.
• For grinding off untreated wooden surfaces move the
device in a straight line along with the grain. That way you
can prevent transverse sanding marks. For sanding other
surfaces move the device in ovals. Always sand in parallel
to the grinding path ensuring an appropriate overlap.
• Do not apply excessive contact pressure. The device's own
weight achieves a sufficient grinding performance
resulting in smoother workpieces surfaces. Increased
contact pressure leads to a greater wear of the device and
the abrasive belt.
• If the material's surface is untreated, start grinding with
coarse or medium grain size and finish off with a fine grit.
• Best use a coarse grain size (40 or 60 grit) for removing
paint and for rough grinding particularly raw wood. For
surface-grinding undressed or sawn timber use abrasive
belts of medium grit (grain size 80, 100 or 120). Use a fine
grit (grain size 180, 240 or 320) to smoothen and fine-
grind timber and surfaces coated with old paint as well as
for dry sanding untreated wooden surfaces.
• Use a dust extraction system when grinding off residual
paint. Paint residues might smelt and then smudge both
workpiece and abrasive belt.
• Switch the device on before applying it to the workpiece.
Once the grinding process is concluded, lift the device off
the workpiece before you switch it off.
• Do not attempt to slow down the petering out abrasive belt
by pressing against it.
The non-binding values listed in the table below shall serve as a
point of reference for selecting the right abrasive belt and the
proper setting for the task at hand:
Material/ field of work Softwood
coarse sanding grain size: 60
fine sanding grain size: 240
belt speed selection high (5 – 6)
Material/ field of work Hardwood
coarse sanding grain size: 60
fine sanding grain size: 180
belt speed selection high (5 – 6)
Material/ field of work Chipboards
coarse sanding grain size: 60
fine sanding grain size: 150
belt speed selection high (5 – 6)
Material/ field of work Removing paint/ varnish
coarse sanding grain size: 60
belt speed selection high (5 – 6)
Material/ field of work Sanding down varnishes
coarse sanding grain size: 150
fine sanding grain size: 320
belt speed selection low (1 – 2)
Material/ field of work Derusting steel
coarse sanding grain size: 40
fine sanding grain size: 120
belt speed selection medium/ high (3 – 4)
Material/ field of work Plastics
coarse sanding grain size: 120
fine sanding grain size: 240
belt speed selection low/ medium (2 – 3)
Material/ field of work Non-ferrous metals (e.g.
aluminium)
coarse sanding grain size: 80
fine sanding grain size: 150
belt speed selection medium/ high (3 – 4)
EN 17
cordless belt sander PBSS 10-20V
Switching the device on and off
Wear your personal protective equipment when working with
the device.
1. Press the On/off switch(18).
18
2. Position the device on the workpiece.
3. Lift the device off the workpiece before you switch it off.
4. To switch the device off, release the on/off switch(18).
Switching continuous operation on and off
Continuous operation permits more convenient working
conditions.
During continuous operation you do not have to hold onto the
on/off switch the entire time.
1. Press the On/off switch(18).
2. Press the locking switch(2) until it clicks into place.
I. II.
18
2
3. Take your finger off the on/off switch(18).
ðThe on/off switch is locked in place.
ðThe device keeps running and continuous operation is
activated.
4. Position the device on the workpiece.
5. Lift the device off the workpiece before you switch it off.
6. Press the on/off switch(18) to stop continuous operation.
ðThe locking switch(2) automatically returns to its initial
position.
I. II.
18
18 EN
cordless belt sander PBSS 10-20V
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable of
the charger out of the mains socket.
• If required, allow the device to cool down.
• Remove the battery from the device (see Start-up chapter).
• Remove the tool from the device (see Start-up chapter).
• If attached, disconnect the dust extraction system from the
device.
• If attached, disconnect the dust bag from the device.
• Clean the device according to the Maintenance chapter.
• Store the device according to the Transport and storage
chapter.
Available accessories
Warning
Only use accessories and additional equipment
specified in the instructions.
Using insertion tools or accessories other than those
specified in the instructions may cause a risk of injury.
Designation Article number
Multiflex 20V 2.0Ah spare battery 6.200.000.303
Multiflex 20V 4.0Ah spare battery 6.200.000.320
Belt sanding paper set, 10-piece 6.235.001.101
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
Troubleshooting tasks which require the housing to be opened
must only be carried out by an authorized specialist electrical
company or by Trotec.
Light smoke or odour is emitted during the first use:
• This is not a fault. These phenomena disappear after a
brief runtime.
The battery does not charge:
• Check whether the battery is correctly connected to the
quick charger.
Slide the battery into the quick charger in a way that the
battery terminals engage in the quick charger. The battery
must lock in place in the quick charger.
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the fuse (home).
• Check the quick charger for damages. Should the quick
charger be damaged, stop using it. Contact the Trotec
customer service.
• Check the battery terminals for dirt. Remove any dirt.
• The battery might be defective and have to be replaced.
Only use batteries of the same type.
The device does not start:
• The battery power might be too low. Recharge the battery.
• Check whether the battery is correctly connected to the
device.
Slide the battery onto the device in a way that the battery
terminals engage. The battery must lock in place in the
device.
• Check the battery terminals for dirt. Remove any dirt.
Info
Wait for at least 10 minutes before switching the
device back on.
The abrasive belt does not move although the motor is
running:
• Make sure that the abrasive belt does not grind into the
housing. Adjust the belt run if required, see chapter
Adjusting the belt run.
• Make sure that there is no workpiece debris blocking the
drive. Remove the blockages, if any.
• Check whether you are using an abrasive belt that is
suitable for this device.
The motor slows down:
• Check whether the device is overloaded by the workpiece.
EN 19
cordless belt sander PBSS 10-20V
• Reduce the pressure applied on the workpiece.
• Check whether the workpiece is suitable for the tasks to
be carried out.
The surface of the workpiece is not smooth or the grinding
performance is insufficient:
• Check whether the selected abrasive belt is suitable for the
material to be processed.
• If the abrasive belt is worn, replace it with a new one, see
chapter Changing the abrasive belt.
• Check the belt speed setting. It must be suitable for both
the abrasive belt and the material.
• Select a higher speed level by turning the setting wheel for
the belt speed selection to the desired level.
The device becomes hot:
• Check whether the selected abrasive belt is suitable for the
tasks to be carried out.
• Make sure not to exert too much pressure on the device
during grinding.
• Keep the venting slots clear to prevent the motor from
overheating.
• Wait for at least 10 minutes before switching the device
back on.
The device still does not operate correctly after these
checks:
Please contact the customer service. If necessary, bring the
device to an authorised specialist electrical company or to
Trotec for repair.
Maintenance
Activities required before starting maintenance
Warning of electrical voltage
Do not touch the mains plug or the battery with wet or
damp hands.
• Switch the device off.
• Allow the device to cool down completely.
• Remove the battery from the device.
Warning of electrical voltage
Maintenance tasks which require the housing to be
opened must only be carried out by authorised
specialist companies or by Trotec.
Notes on maintenance
Inside the device, there are no parts that need to be maintained
or lubricated by the user.
Safety signs on the battery and the charger
Check the safety signs attached to the battery and the charger
at regular intervals. Replace illegible safety signs!
Cleaning
The device should be cleaned before and after each use.
Note
The device does not have to be lubricated after
cleaning.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
• Clean the device with a soft, damp and lint-free cloth.
Make sure that no moisture enters the housing. Protect
electrical components from moisture. Do not use any
aggressive cleaning agents such as cleaning sprays,
solvents, alcohol-based or abrasive cleaners to dampen
the cloth.
• Dry the device with a soft, lint-free cloth.
• Keep the connecting terminals on the device and charger
clean.
• Keep the ventilation openings free from dust deposits to
prevent overheating of the motor.
• Remove dust and chips from the chip ejector. If the chip
ejector is blocked, clean it with suitable means (e.g.
compressed air).
Emptying the dust bag
The device accomplishes a high removal rate. For optimum
working conditions regularly empty and clean the dust bag.
1. Remove the dust bag(9) from the dust extraction
connection(5).
2. Open the zip fastener(22) at the dust bag(9).
3. Completely empty the dust bag(9).
22
4. Close the zip fastener(22) at the dust bag(9), and, if
required, remount the dust bag9) to the dust extraction
connection(5) of the device.
20 EN
cordless belt sander PBSS 10-20V
Disposal
The icon with the crossed-out waste bin on waste
electrical or electronic equipment stipulates that this equipment
must not be disposed of with the household waste at the end of
its life. You will find collection points for free return of waste
electrical and electronic equipment in your vicinity. The
addresses can be obtained from your municipality or local
administration. You can also find out about other return options
that apply for many EU countries on the website https://
hub.trotec.com/?id=45090. Otherwise, please contact an
official recycling centre for electronic and electrical equipment
authorised for your country.
The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.
Li-Ion
In the European Union, batteries and accumulators must
not be treated as domestic waste, but must be disposed of
professionally in accordance with Directive 2006/66/EC of the
European Parliament and of the Council of 6September2006
on batteries and accumulators. Please dispose of batteries and
accumulators according to the relevant legal requirements.
Declaration of conformity
Declaration of conformity in accordance with the ECMachinery
Directive 2006/42/EC, AnnexII, Part1, SectionA
We– Trotec GmbH– declare in sole responsibility that the
product designated below was developed, constructed and
produced in compliance with the requirements of the
ECMachinery Directive in the version 2006/42/EC.
Product model/ Product: PBSS 10-20V
Product type: cordless belt sander
Year of manufacture as of: 2022
Relevant EUdirectives:
• 2011/65/EU: 01/07/2011
• 2012/19/EU: 24/07/2012
• 2014/30/EU: 29/03/2014
• 2015/863/EU: 31/03/2015
Applied harmonised standards:
• EN 62841-1:2015/AC:2015
• EN 62841-2-4:2014/AC:2015
Applied national standards and technical specifications:
• EN IEC 55014-1:2021
• EN IEC 55014-2:2021
Manufacturer and name of the authorised representative of
the technical documentation:
Trotec GmbH
Grebbener Straße 7, D-52525 Heinsberg
Phone: +49 2452 962-400
E-mail: [email protected]
Place and date of issue:
Heinsberg, 09.03.2022
Detlef von der Lieck, Managing Director
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