Trotec PBSS 10-800 User manual

TRT-BA-PBSS10-800-PBSS10-900-TC210812TTRT01-002-EN
PBSS 10-800 / PBSS 10-900
EN
ORIGINAL INSTRUCTIONS
BELT SANDER

2 EN
belt sander PBSS 10-800 / PBSS 10-900
Table of contents
Notes regarding the instructions ..........................................2
Safety .....................................................................................3
Information about the device................................................7
Transport and storage.........................................................10
Start-up................................................................................10
Operation .............................................................................14
Available accessories..........................................................16
Errors and faults..................................................................17
Maintenance ........................................................................18
Disposal ...............................................................................18
Declaration of conformity ...................................................19
Notes regarding the instructions
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning of explosive substances
This symbol indicates dangers to the life and health of
persons due to potentially explosive substances.
Warning of hot surface
This symbol indicates dangers to the life and health of
persons due to hot surface.
Warning of sharp object
This symbol indicates dangers to the life and health of
persons due to pointed objects.
Warning of hand injuries
This symbol indicates dangers to the health of persons
due to hand injuries.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Not permissible for wet grinding
Information marked with this symbol indicates that wet
grinding is prohibited.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
instructions must be observed.
Wear hearing protection
Information marked with this symbol indicates that you
should wear hearing protection.
Wear safety glasses
Information marked with this symbol indicates that you
should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you
should wear a protective mask.
Wear protective clothing
Information marked with this symbol indicates that you
should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you
should wear protective gloves.
You can download the current version of the instructions via the
following link:
PBSS 10-800
https://hub.trotec.com/?id=45731
PBSS 10-900
https://hub.trotec.com/?id=45859

EN 3
belt sander PBSS 10-800 / PBSS 10-900
Safety
General Power Tool Safety Warnings
Warning
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term power tool in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
General Power Tool Safety Warnings– Work area
safety
•Keep work area clean and well lit. Clutter or dark areas
invite accidents.
•Do not operate power tools in explosive atmosphere,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
•Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings– Electrical
safety
•Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
•Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings– Personal
safety
•Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
•Use personal protective equipment. Always wear eye
protection. Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing protection used
for appropriate conditions will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
•Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
•Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
General Power Tool Safety Warnings– Power tool
use and care
•Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
•Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.

4 EN
belt sander PBSS 10-800 / PBSS 10-900
•Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the power
tool before making any adjustments, changing
accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
•Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the
power tool's operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
•Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
General Power Tool Safety Warnings– Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings for Grinding
•This power tool is intended to function as a grinder.
Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure to
follow all instructions listed below may result in electric
shock, fire and/ or serious injury.
•Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power
tool, it does not assure safe operation.
•The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can
break and fly apart.
•The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
•Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, backing pads and abrasive belts for
cracks, tear or excess wear, wire brushes for loose or
cracked wires. If power tool or accessory is dropped,
inspect for damage or install an undamaged
accessory. After inspecting and installing an
accessory, position yourself and bystanders away
from the plane of the rotating accessory and run the
power tool at maximum no-load speed for one minute.
Damaged accessories will normally break apart during this
test time.
•Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying debris
generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
•Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond
immediate area of operation.
•Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Contacting a live wire might energize exposed metal parts
of the device and lead to an electric shock.
•Position the cord clear of the spinning accessory. If you
lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
•Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your
control.
•Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.
•Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.

EN 5
belt sander PBSS 10-800 / PBSS 10-900
•Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
•Only use the power tool for dry sanding. Water entering
an electrical appliance increases the risk of electric shock.
•Hold the power tool by the insulated gripping surfaces,
as the grinding surface could hit the connecting cable.
Damaging a live wire might energize metal parts of the
power tool and lead to an electric shock.
•Secure the workpiece. The grip of tensioning devices or a
vice is more secure than holding the workpiece only by
hand.
• During operation hold onto the power tool with both
hands. Make sure that you stand firmly on the ground. It is
safer to handle the power tool with two hands.
•Never touch the abrasive belt while it is in motion. Risk
of injury.
• Do not use worn, torn or heavily contaminated
abrasive belts. Damaged abrasive belts can be torn apart,
catapulted away and so lead to personal injury.
•For processing wood, or in particular materials that
produce harmful dusts when sanded, connect the
power tool to an appropriate external exhaust system.
• Only hold the power tool against the workpiece when
the tool is switched on and running. If you are finished
with processing the workpiece, lift the power tool off
the workpiece before you switch it off.
•Make sure that nobody's safety is jeopardized by
flying sparks. Remove combustible materials from the
working environment. Grinding metal causes sparks to
fly.
•Using a power tool that comes equipped with a dust
collector or can be connected to the vacuum cleaner
by means of a dust extraction device involves a fire
hazard. In unfavourable conditions – e.g. in case of flying
sparks caused by grinding metal or metal remainders in
wood – the wood dust inside the dust collector (or in the
vacuum cleaner's dust collection bag) might self-ignite.
The risk is particularly high when the wood dust is mixed
with paint residues or other chemical substances and the
sanding material is hot after a longer period of work.
Therefore, avoid overheating of the workpiece and of the
power tool at all times and empty the dust collector or the
vacuum cleaner's dust bag before taking work breaks.
•Do not use the dust extraction system when grinding
metals.
•Ensure sufficient ventilation.
Intended use
Only use the devicePBSS 10-800/ PBSS 10-900 for the dry
surface-grinding of wood, plastic, metal, spackle and painted
surfaces whilst adhering to the technical data.
The device must only be used for dry sanding.
We recommend using the power tool with original Trotec
accessories.
Foreseeable misuse
The device is not intended for processing damp materials.
Any other use than the one described in the chapter "Intended
use" is regarded as reasonably foreseeable misuse.
Personnel qualifications
People who use this device must:
• have read and understood the instructions, especially the
Safety chapter.
Personal protective equipment
Wear hearing protection.
Excessive noise can lead to hearing loss.
Wear eye protection.
With it you protect your eyes from splintering, falling
and flying pieces which could cause injuries.
Wear a protective mask.
It saves you from inhaling harmful dusts generated
when processing workpieces.
Wear protective gloves.
They protect your hands from burns, crushing injuries
and skin abrasions.
Wear tight-fitting protective clothing.
This protects you from the draw-in and entanglement
hazard posed by rotating parts.
Residual risks
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!

6 EN
belt sander PBSS 10-800 / PBSS 10-900
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Do not touch the mains plug with wet or damp hands.
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
Warning of explosive substances
Fine dust produced during grinding is highly
flammable. Risk of fire and explosion!
Use a dust or chip bag or a dust extraction system for
collecting the produced dusts.
Before taking work breaks always empty the dust bag.
Warning of explosive substances
Wood dust can self-ignite in case of flying sparks. Do
not use the dust extraction system or the dust bag
when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust bag or the vacuum cleaner's dust
collection bag at regular intervals.
Warning of hot surface
The insertion tool might still be hot after the
application. Burn hazard when touching the insertion
tool.
Do not touch the insertion tool bare-handed!
Wear protective gloves!
Warning
Toxic dusts!
The harmful / toxic dusts produced during operation
pose of risk to the health of the operator and persons
in the vicinity.
Wear eye protection and a dust mask!
Warning
Do not process materials containing asbestos.
Asbestos is considered carcinogenic.
Warning
Risk of injuries caused by flying parts.
Use a dust or chip bag or a dust extraction system.
Warning
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the
hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
Caution
Keep a sufficient distance from heat sources.
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Behaviour in the event of an emergency/ emergency
stop function
Emergency stop:
Removing the mains plug from the mains socket results in the
function of the device immediately stopping. In order to secure
the device against accidental switch-on, leave the mains plug
disconnected.
Behaviour in the event of an emergency:
1. Switch the device off.
2. In an emergency, disconnect the device from the mains
feed-in: Hold onto the mains plug while pulling the power
cable out of the mains socket.
3. Do not reconnect a defective device to the mains.

EN 7
belt sander PBSS 10-800 / PBSS 10-900
Information about the device
Device description
The devicePBSS 10-800/ PBSS 10-900 is a belt sander for dry
sanding.
Possible applications comprise sanding, sharpening, smoothing,
stripping, deburring and derusting of wooden surfaces, plastic,
metal and steel.
The devicePBSS 10-800 is equipped with a800W motor, the
devicePBSS 10-900 is equipped with a900W motor. Both
devices are provided with a locking switch for continuous
operation.
For material-compatible working, the belt speed can be
steplessly preselected within a range of 120m/min to380m/
min by means of the setting wheel.
The device is suitable for both mobile and stationary operation.
For stationary operation use the retaining brackets included in
the scope of delivery. For stationary operation, the device is
provided with a locking switch that allows for continuous
operation.
The tool-free clamping system permits a simple abrasive belt
change.
A clean working environment can be accomplished by use of
the dust bag or the option to connect an external dust extraction
system.
Info
The illustrations in these instructions feature the device
PBSS 10-800 by way of example. The represented
operating steps and explanations also apply to device
PBSS 10-900 unless otherwise mentioned.
Device depiction
PBSS 10-800
1
11
12
13
2
4
10
3
5

8 EN
belt sander PBSS 10-800 / PBSS 10-900
PBSS 10-900
1
11
12
13
2
4
10
3
5
Accessories
9
6
7
8
No. Designation
1Setting wheel for belt speed selection
2Front handle
3Locking switch for on/off switch
4Main handle
5Dust extraction connection
6Dust bag
7Adapter for dust extraction
8Abrasive belt
9Retaining bracket
10 Adjusting screw for belt run
11 Locking lever for the abrasive belt
12 Fixture for retaining brackets
13 On/off switch
Scope of delivery
• 1x Device
• 1x Dust bag
• 1 x Adapter for dust extraction
• 2x Retaining bracket
• 1 x Abrasive belt for wood, grain size:80,
dimensions:76x457mm (PBSS 10-800)
• 1 x Abrasive belt for wood, grain size:80,
dimensions:76x533mm (PBSS 10-900)
• 1x Manual

EN 9
belt sander PBSS 10-800 / PBSS 10-900
Technical data
Parameter Value Value
Model PBSS10-800 PBSS10-900
Mains connection 230V/ 50Hz 220 – 240V / 50–
60Hz
Power input 800 W 900 W
Belt speed 120–380m/min 120–380m/min
Idle speed 1030–3280rpm 1030–3270rpm
Dimensions of the
abrasive belt (width x
length)
76x457mm 76x533mm
Grinding surface 76x120mm 76x154mm
Cable length 2 m 4 m
Protection class II (double
insulation) /
II (double
insulation) /
Weight 3.5kg 4kg
Vibration information according to EN62841-2-4
Vibration emission
value main handle ah
5.5 m/s² 3.41 m/s²
Vibration emission
value front handle ah
5.5 m/s²  -
Uncertainty K 1.5 m/s² 1.5 m/s²
Sound values according to EN62841-2-4
Sound pressure level
LpA
90.2 dB(A) 89 dB(A)
Sound power LWA 101.2dB(A) 100 dB(A)
Uncertainty K 3 dB 3 dB
Wear hearing protection.
Excessive noise can lead to hearing loss.
Information on noise and vibration:
• The specified total vibration and noise emission values
were measured by means of a test procedure standardized
in EN62841 and can be consulted for the comparison of
one power tool with another.
• The specified total vibration and noise emission values
can also be used for preliminary load assessment.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
• The actual vibration and noise emission may differ from
the stated values during operation of the power tool. This
depends on how the power tool is used and especially on
the type of workpiece being processed. Try to keep the
vibration load to a minimum. Exemplary measures for
reducing the vibration load include wearing gloves during
operation of the tool and the limitation of working hours.
All parts of an operating cycle must be considered for this
(e.g. times at which the power tool is switched off and
times when it is switched on but runs without load).

10 EN
belt sander PBSS 10-800 / PBSS 10-900
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Transport
Before transporting the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• If attached, disconnect the dust extraction system from the
device.
• If attached, disconnect the dust bag from the device.
Storage
Before storing the device, proceed as follows:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• If attached, disconnect the dust extraction system from the
device.
• Clean the device as described in the Maintenance chapter.
When the device is not being used, observe the following
storage conditions:
• dry and protected from frost and heat
• Ambient temperature below 45°C
• Protected from dust and direct sunlight
Start-up
Unpacking the device
• Take the device and the accessories out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
• Dispose of the packaging material according to the
national regulations.
Changing the abrasive belt
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Do not touch the mains plug with wet or damp hands.
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Note
Observe the abrasive belt's movement direction.
Make sure to exchange the abrasive belt in due time.
Otherwise the abrasive belt might tear and cause
damage to the workpiece.
Note
The abrasive belt must not be kinked.
The abrasive belt is preassembled.
The abrasive belt can be exchanged for processing different
materials. Moreover available are different grain sizes for coarse
to fine sanding. It might be necessary to adjust the speed of
rotation/ belt speed according to the new abrasive belt.

EN 11
belt sander PBSS 10-800 / PBSS 10-900
1. Open the locking lever(11) for the abrasive belt.
ðThe abrasive belt is now loosened.
11
2. Remove the old abrasive belt(8) from the device.
8
3. Slide on a new abrasive belt(8). Be sure to match the
direction of the arrow indicated inside the abrasive
belt(14) and at the device(15).
15
8
14
4. Close the locking lever(11).
11
5. Switch the device on. Upon switch-on the belt run is
automatically centred. If not, the belt run may have to be
adjusted manually using the adjusting screw(10).

12 EN
belt sander PBSS 10-800 / PBSS 10-900
Adjusting the belt run
Note
Make sure that the abrasive belt does not grind into the
housing.
Regular check the belt run for its proper positioning
and, if necessary, adjust it by means of the adjusting
screw.
If the belt run is not centred after switch-on, the belt run may
have to be adjusted manually.
Use tools suitable for the intended task.
Please proceed as follows:
1. Keep turning the adjusting screw(10) located at the front
roller until the abrasive belt(8) runs centrally.
8
10
ðIf the belt run is still not centred after the adjustment, the
abrasive belt(8) needs to be replaced.
Inserting the dust bag
Warning of explosive substances
Wood dust can self-ignite in case of flying sparks. Do
not use the dust extraction system or the dust bag
when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust bag or the vacuum cleaner's dust
collection bag at regular intervals.
Wear a protective mask
Wear an appropriate protective mask when working
with the device.
Info
If you want to use a dust bag for smaller scale work,
make sure to empty it on a regular basis so that a
sufficient amount of dust can be taken in.
1. Place the adapter for dust extraction(7) on the dust
bag(6).
2. Insert the dust bag(6) firmly into the dust extraction
connection(5).
3. Empty the dust bag(6) in due time to maintain an optimum
absorption of dust.
76
5

EN 13
belt sander PBSS 10-800 / PBSS 10-900
Mounting the external dust extraction system
Alternatively, you can also connect the dust extraction system to
the device.
Warning of explosive substances
Wood dust can self-ignite in case of flying sparks. Do
not use the dust extraction system or the dust bag
when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust bag or the vacuum cleaner's dust
collection bag at regular intervals.
Caution
Use a special vacuum cleaner to suck off harmful or
toxic materials.
1. Connect a suitable vacuum cleaner (e.g. industrial vacuum
cleaner) to the dust extraction connection(5). If required,
you can connect the adapter for dust extraction(7) to the
dust extraction connection(5) first. If anything is unclear or
if you have questions, please contact the manufacturer of
your vacuum cleaner.
5
7
Adjusting the belt speed
By use of the setting wheel for belt speed selection you can
change the speed of rotation at any time – even during the
operation of the device. The required belt speed depends on the
material and the operating conditions and can be determined by
way of field-testing. For sanding harder materials such as wood
or metal we recommend a higher belt speed, for softer
materials e.g. non-ferrous metals and varnishes a low belt
speed is sufficient. The belt speed can be steplessly adjusted
from120–380m/min.
1. Turn the setting wheel(1) to the desired level for belt
speed.
1
1
Connecting the power cable
1. Insert the mains plug into a properly secured mains
socket.

14 EN
belt sander PBSS 10-800 / PBSS 10-900
Operation
Tips and notes on handling the belt sander
General information:
• Only use abrasive belts which are approved for the device
used.
• Before every application, make sure that you have selected
the correct abrasive belt for the intended use. A coarse grit
is suited for rough grinding, a fine grain size, on the other
hand, is more appropriate for fine and finish grinding.
• Do not process wood and metal using the same abrasive
belt.
• Only use intact, flawless abrasive belts. Damaged abrasive
belts could tear and cause damage to the workpiece.
Exchange abrasive belts in due time.
• Make sure that the abrasive belt does not grind into the
housing.
• Clamp the workpiece unless it is firmly and safely
positioned by its own weight.
• Do not overload the device so that it comes to a standstill.
• Keep the venting slots clear to prevent the motor from
overheating.
• Only store abrasive belts in a suspended position, as they
are damaged by kinks and the likes.
Sanding:
• Belt speed and grain size of the abrasive belt define the
removal rate and the surface finish.
• For grinding off untreated wooden surfaces move the
device in a straight line along with the grain. That way you
can prevent transverse sanding marks. For sanding other
surfaces move the device in ovals. Always sand in parallel
to the grinding path ensuring an appropriate overlap.
• Do not apply excessive contact pressure. The device's own
weight achieves a sufficient grinding performance
resulting in smoother workpieces surfaces. Increased
contact pressure leads to a greater wear of the device and
the abrasive belt.
• If the material's surface is untreated, start grinding with
coarse or medium grain size and finish off with a fine grit.
• Best use a coarse grain size (40 or 60 grit) for removing
paint and for rough grinding particularly raw wood. For
surface-grinding undressed or sawn timber use abrasive
belts of medium grit (grain size 80, 100 or 120). Use a fine
grit (grain size 180, 240 or 320) to smoothen and fine-
grind timber and surfaces coated with old paint as well as
for dry sanding untreated wooden surfaces.
• Use a dust extraction system when grinding off residual
paint. Paint residues might smelt and then smudge both
workpiece and abrasive belt.
• Switch the device on before applying it to the workpiece.
Once the grinding process is concluded, lift the device off
the workpiece before you switch it off.
• Do not attempt to slow down the petering out abrasive belt
by pressing against it.
The non-binding values listed in the table below shall serve as a
point of reference for selecting the right abrasive belt and the
proper setting for the task at hand:
Material/ field of work Softwood
coarse sanding grain size: 60
fine sanding grain size: 240
belt speed selection high (5 – 6)
Material/ field of work Hardwood
coarse sanding grain size: 60
fine sanding grain size: 180
belt speed selection high (5 – 6)
Material/ field of work Chipboards
coarse sanding grain size: 60
fine sanding grain size: 150
belt speed selection high (5 – 6)
Material/ field of work Removing paint/ varnish
coarse sanding grain size: 60
belt speed selection high (5 – 6)
Material/ field of work Sanding down varnishes
coarse sanding grain size: 150
fine sanding grain size: 320
belt speed selection low (1 – 2)
Material/ field of work Derusting steel
coarse sanding grain size: 40
fine sanding grain size: 120
belt speed selection medium/ high (3 – 4)
Material/ field of work Plastics
coarse sanding grain size: 120
fine sanding grain size: 240
belt speed selection low/ medium (2 – 3)
Material/ field of work Non-ferrous metals (e.g.
aluminium)
coarse sanding grain size: 80
fine sanding grain size: 150
belt speed selection medium/ high (3 – 4)

EN 15
belt sander PBSS 10-800 / PBSS 10-900
Switching the device on and off
Wear your personal protective equipment when working with
the device.
1. Press the On/off switch(13).
13
2. Position the device on the workpiece.
3. Lift the device off the workpiece before you switch it off.
4. To switch the device off, release the on/off switch(13).
13
Switching continuous operation on and off
Warning
The event of a temporary power failure can lead to
the device accidentally switching on.
Even if there is no voltage present, always switch the
device off using the on/off switch.
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Continuous operation permits more convenient working
conditions.
During continuous operation you do not have to hold onto the
on/off switch the entire time.
1. Press the On/off switch(13).
2. Press the locking switch(3) until it clicks into place.
I. II.
13
3
3. Take your finger off the on/off switch(13).
ðThe on/off switch is locked in place.
ðThe device keeps running and continuous operation is
activated.
4. Position the device on the workpiece.
5. Lift the device off the workpiece before you switch it off.

16 EN
belt sander PBSS 10-800 / PBSS 10-900
6. Press the on/off switch(13) to stop continuous operation.
ðThe locking switch(3) automatically returns to its initial
position.
I. II.
13
3
Stationary operation
For the stationary application you can further switch on
continuous operation to create more convenient working
conditions.
1. Turn the device over and place it on a stable working
surface.
2. Insert two retaining brackets(9) into the provided
fixtures(12).
3. Screw the retaining brackets(9) down by turning
clockwise.
12
9
4. Check the retaining brackets(9) for tight fit.
5. For the disassembly unscrew the retaining brackets(9)
counter-clockwise.
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• If required, allow the device to cool down.
• Remove the tool from the device (see Start-up chapter).
• If attached, disconnect the dust extraction system from the
device.
• If attached, disconnect the dust bag from the device.
• Clean the device according to the Maintenance chapter.
• Store the device according to the Transport and storage
chapter.
Available accessories
Warning
Only use accessories and additional equipment
specified in the instructions.
Using insertion tools or accessories other than those
specified in the instructions may cause a risk of injury.
Accessories Article number
PBSS10-800
Belt sanding paper set, 10-piece 6.235.001.101
PBSS10-900
Belt sanding paper set, 10-piece 6.235.001.102

EN 17
belt sander PBSS 10-800 / PBSS 10-900
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
Troubleshooting tasks which require the housing to be opened
must only be carried out by an authorized specialist electrical
company or by Trotec.
Light smoke or odour is emitted during the first use:
• This is not a fault. These phenomena disappear after a
brief runtime.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damage. If you
notice damages, do not try to take the device back into
operation.
If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
• Check the on-site fusing.
Info
Wait for at least 10 minutes before switching the
device back on.
The abrasive belt does not move although the motor is
running:
• Make sure that the abrasive belt does not grind into the
housing. Adjust the belt run if required, see chapter
Adjusting the belt run.
• Make sure that there is no workpiece debris blocking the
drive. Remove the blockages, if any.
• Check whether you are using an abrasive belt that is
suitable for this device.
The motor slows down:
• Check whether the device is overloaded by the workpiece.
• Reduce the pressure applied on the workpiece.
• Check whether the workpiece is suitable for the tasks to
be carried out.
The surface of the workpiece is not smooth or the grinding
performance is insufficient:
• Check whether the selected abrasive belt is suitable for the
material to be processed.
• If the abrasive belt is worn, replace it with a new one, see
chapter Changing the abrasive belt.
• Check the belt speed setting. It must be suitable for both
the abrasive belt and the material.
• Select a higher speed level by turning the setting wheel for
the belt speed selection to the desired level.
The device becomes hot:
• Check whether the selected abrasive belt is suitable for the
tasks to be carried out.
• Make sure not to exert too much pressure on the device
during grinding.
• Keep the venting slots clear to prevent the motor from
overheating.
• Wait for at least 10 minutes before switching the device
back on.
The device still does not operate correctly after these
checks:
Please contact the customer service. If necessary, bring the
device to an authorised specialist electrical company or to
Trotec for repair.

18 EN
belt sander PBSS 10-800 / PBSS 10-900
Maintenance
Activities required before starting maintenance
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Maintenance tasks which require the housing to be
opened must only be carried out by authorised
specialist companies or by Trotec.
Notes on maintenance
Inside the device, there are no parts that need to be maintained
or lubricated by the user.
Cleaning
The device should be cleaned before and after each use.
Note
The device does not have to be lubricated after
cleaning.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
• Clean the device with a soft, damp and lint-free cloth.
Make sure that no moisture enters the housing. Protect
electrical components from moisture. Do not use any
aggressive cleaning agents such as cleaning sprays,
solvents, alcohol-based or abrasive cleaners to dampen
the cloth.
• Dry the device with a soft, lint-free cloth.
• Keep the ventilation openings free from dust deposits to
prevent overheating of the motor.
• Remove dust and chips from the chip ejector. If the chip
ejector is blocked, clean it with suitable means (e.g.
compressed air).
Emptying the dust bag
The device accomplishes a high removal rate. For optimum
working conditions regularly empty and clean the dust bag.
1. Remove the dust bag(6) from the dust extraction
connection(5).
2. Open the zip fastener(16) at the dust bag(6).
3. Completely empty the dust bag(6).
16
4. Close the zip fastener(16) at the dust bag(6), and, if
required, remount the dust bag6) to the dust extraction
connection(5) of the device.
Disposal
The icon with the crossed-out waste bin on waste
electrical or electronic equipment stipulates that this equipment
must not be disposed of with the household waste at the end of
its life. You will find collection points for free return of waste
electrical and electronic equipment in your vicinity. The
addresses can be obtained from your municipality or local
administration. You can also find out about other return options
that apply for many EU countries on the website https://
hub.trotec.com/?id=45090. Otherwise, please contact an
official recycling centre for electronic and electrical equipment
authorised for your country.
The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.
Only for United Kingdom
According to Waste Electrical and Electronic Equipment
Regulations 2013 (2013/3113) power tools that are no longer
usable must be collected separately and disposed of in an
environmentally friendly manner.

EN 19
belt sander PBSS 10-800 / PBSS 10-900
Declaration of conformity
PBSS10-800
Declaration of conformity in accordance with the ECMachinery
Directive 2006/42/EC, AnnexII, Part1, SectionA
We– Trotec GmbH– declare in sole responsibility that the
product designated below was developed, constructed and
produced in compliance with the requirements of the
ECMachinery Directive in the version 2006/42/EC.
Product model/ product: PBSS 10-800
Product type: belt sander
Year of manufacture as of: 2021
Relevant EUdirectives:
• 2011/65/EU: 1 July 2011
• 2012/19/EU: 24 July 2012
• 2014/30/EU: 29 March 2014
• 2015/863/EU: 31 March 2015
Applied harmonised standards:
• EN 55014-1:2017/A11:2020
• EN 62841-1:2015/AC:2015
• EN 62841-2-4:2014/AC:2015
Applied national standards and technical specifications:
• EN 55014-2:2015
• EN 61000-3-3:2013/A1:2019
• EN IEC 61000-3-2:2019
Manufacturer and name of the authorised representative of
the technical documentation:
Trotec GmbH
Grebbener Straße 7, D-52525 Heinsberg
Phone: [phone]
E-mail: [email protected]
Place and date of issue:
Heinsberg, 01.10.2021
Detlef von der Lieck, Managing Director
PBSS10-900
Declaration of conformity in accordance with the ECMachinery
Directive 2006/42/EC, AnnexII, Part1, SectionA
We– Trotec GmbH– declare in sole responsibility that the
product designated below was developed, constructed and
produced in compliance with the requirements of the
ECMachinery Directive in the version 2006/42/EC.
Product model/ product: PBSS 10-900
Product type: belt sander
Year of manufacture as of: 2022
Relevant EUdirectives:
• 2011/65/EU: 01/07/2011
• 2012/19/EU: 24/07/2012
• 2014/30/EU: 29/03/2014
• 2015/863/EU: 31/03/2015
Applied harmonised standards:
• EN 62841-1:2015/AC:2015
• EN 62841-2-4:2014/AC:2015
Applied national standards and technical specifications:
• EN 61000-3-3:2013+A1:2019
• EN IEC 55014-1:2021
• EN IEC 55014-2:2021
• EN IEC 61000-3-2:2019+A1:2021
Manufacturer and name of the authorised representative of
the technical documentation:
Trotec GmbH
Grebbener Straße 7, D-52525 Heinsberg
Phone: [phone]
E-mail: [email protected]
Place and date of issue:
Heinsberg, 17 March 2022
Detlef von der Lieck, Managing Director

Trotec GmbH
Grebbener Str. 7
D-52525 Heinsberg
[phone]
[phone]
[email protected]
www.trotec.com