Trotec PBSS 10-600 User manual

TRT-BA-PBSS10-600-TC-002-EN
PBSS 10-600
EN
ORIGINAL INSTRUCTIONS
BELT SANDER

1 EN
belt sander PBSS 10-600
Table of contents
Notes regarding the instructions ..........................................1
Safety .....................................................................................2
Information about the device................................................6
Transport and storage...........................................................8
Start-up..................................................................................8
Operation .............................................................................12
Errors and faults..................................................................14
Maintenance ........................................................................15
Disposal ...............................................................................16
Declaration of conformity ...................................................17
Notes regarding the instructions
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning of explosive substances
This symbol indicates dangers to the life and health of
persons due to potentially explosive substances.
Warning of hot surface
This symbol indicates dangers to the life and health of
persons due to hot surface.
Warning of sharp object
This symbol indicates dangers to the life and health of
persons due to pointed objects.
Warning of hand injuries
This symbol indicates dangers to the health of persons
due to hand injuries.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Not permissible for wet grinding
Information marked with this symbol indicates that wet
grinding is prohibited.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
operating manual must be observed.
Wear hearing protection
Information marked with this symbol indicates that you
should wear hearing protection.
Wear safety glasses
Information marked with this symbol indicates that you
should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you
should wear a protective mask.
Wear protective clothing
Information marked with this symbol indicates that you
should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you
should wear protective gloves.
You can download the current version of the operating manual
and the EU declaration of conformity via the following link:
PBSS 10-600
https://hub.trotec.com/?id=41159

EN 2
belt sander PBSS 10-600
Safety
Read this manual carefully before starting or using the
device. Always store the manual in the immediate vicinity
of the device or its site of use!
Warning
Observe all the safety warnings, instructions,
illustrations and technical data provided with this
power tool.
Failure to follow the instructions below may result in
electric shock, fire and/ or serious injury.
Save all warnings and instructions for future
reference.
The term power tool used in the safety warnings refers to both
mains-operated and battery-powered electric tools (with/
without power cable).
General Power Tool Safety Warnings – Work area
safety
•Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
•Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
•Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings – Electrical
safety
•Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
•Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep the cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings – Personal
safety
•Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
•Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. The use of a dust
extraction system may reduce dust-related hazards.
•Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
General Power Tool Safety Warnings – Power tool
use and care
•Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.

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belt sander PBSS 10-600
•Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and / or
the battery pack, if detachable, from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
•Maintain power tools and accessories carefully. Check
for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
•Keep handles and gripping surfaces dry, clean and
free from oil and grease. Slippery handles and gripping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
General Power Tool Safety Warnings – Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings for Grinding
•This power tool is intended to function as a grinder.
Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure to
follow all instructions listed below may result in electric
shock, fire and/ or serious injury.
•Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power
tool, it does not assure safe operation.
•The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can
break and fly apart.
•The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
•Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, backing pads and abrasive belts for
cracks, tear or excess wear, wire brushes for loose or
cracked wires. If power tool or accessory is dropped,
inspect for damage or install an undamaged
accessory. After inspecting and installing an
accessory, position yourself and bystanders away
from the plane of the rotating accessory and run the
power tool at maximum no-load speed for one minute.
Damaged accessories will normally break apart during this
test time.
•Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying debris
generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
•Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond
immediate area of operation.
•Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Contacting a live wire might energize exposed metal parts
of the device and lead to an electric shock.
•Position the cord clear of the spinning accessory. If you
lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
•Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your
control.
•Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.

EN 4
belt sander PBSS 10-600
•Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
•Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
•Only use the power tool for dry sanding. Water entering
an electrical appliance increases the risk of electric shock.
•Hold the power tool by the insulated gripping surfaces,
as the grinding surface could hit the connecting cable.
Damaging a live wire might energize metal parts of the
power tool and lead to an electric shock.
•Secure the workpiece. The grip of tensioning devices or a
vice is more secure than holding the workpiece only by
hand.
• During operation hold onto the power tool with both
hands. Make sure that you stand firmly on the ground. It is
safer to handle the power tool with two hands.
•Never touch the abrasive belt while it is in motion. Risk
of injury.
• Do not use worn, torn or heavily contaminated
abrasive belts. Damaged abrasive belts can be torn apart,
catapulted away and so lead to personal injury.
•For processing wood, or in particular materials that
produce harmful dusts when sanded, connect the
power tool to an appropriate external exhaust system.
• Only hold the power tool against the workpiece when
the tool is switched on and running. If you are finished
with processing the workpiece, lift the power tool off
the workpiece before you switch it off.
•Make sure that nobody's safety is jeopardized by
flying sparks. Remove combustible materials from the
working environment. Grinding metal causes sparks to
fly.
•Using a power tool that comes equipped with a dust
collector or can be connected to the vacuum cleaner
by means of a dust extraction device involves a fire
hazard. In unfavourable conditions – e.g. in case of flying
sparks caused by grinding metal or metal remainders in
wood – the wood dust inside the dust collector (or in the
vacuum cleaner's dust collection bag) might self-ignite.
The risk is particularly high when the wood dust is mixed
with paint residues or other chemical substances and the
sanding material is hot after a longer period of work.
Therefore, avoid overheating of the workpiece and of the
power tool at all times and empty the dust collector or the
vacuum cleaner's dust bag before taking work breaks.
•Do not use the dust extraction system when grinding
metals.
•Ensure sufficient ventilation.
Intended use
Only use the device PBSS 10-600 for the dry surface-grinding of
wood, plastic, metal, spackle and painted surfaces whilst
adhering to the technical data.
The device must only be used for dry sanding.
We recommend using the power tool with original Trotec
accessories.
Improper use
The device PBSS 10-600 is not intended for processing moist
materials.
Personnel qualifications
People who use this device must:
• have read and understood the operating manual, especially
the Safety chapter.
Personal protective equipment
Wear hearing protection.
Excessive noise can lead to hearing loss.
Wear eye protection.
With it you protect your eyes from splintering, falling
and flying pieces which could cause injuries.
Wear a protective mask.
It saves you from inhaling harmful dusts generated
when processing workpieces.
Wear protective gloves.
They protect your hands from burns, crushing injuries
and skin abrasions.
Wear tight-fitting protective clothing.
This protects you from the draw-in and entanglement
hazard posed by rotating parts.

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belt sander PBSS 10-600
Residual risks
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
Warning of explosive substances
Fine dust produced during grinding is highly
flammable. Risk of fire and explosion!
Use a dust or chip bag or a dust extraction system for
collecting the produced dusts.
Empty the dust collector before taking work breaks.
Warning of explosive substances
Wood dust inside the dust collector can self-ignite in
case of flying sparks. Do not use the dust extraction
system when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust collector or the vacuum cleaner's dust
collection bag at regular intervals.
Warning of hot surface
The insertion tool might still be hot after the
application. Burn hazard when touching the insertion
tool.
Do not touch the insertion tool bare-handed!
Wear protective gloves!
Warning
Toxic dusts!
The harmful / toxic dusts produced during operation
pose of risk to the health of the operator and persons
in the vicinity.
Wear eye protection and a dust mask!
Warning
Do not process materials containing asbestos.
Asbestos is considered carcinogenic.
Warning
Risk of injuries caused by flying parts.
Use a dust or chip bag or a dust extraction system.
Warning
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the
hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
Caution
Keep a sufficient distance from heat sources.
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Behaviour in the event of an emergency
1. Switch the device off.
2. In an emergency, disconnect the device from the mains
feed-in: Hold onto the mains plug while pulling the power
cable out of the mains socket.
3. Do not reconnect a defective device to the mains.

EN 6
belt sander PBSS 10-600
Information about the device
Device description
The device PBSS 10-600 is a belt sander for dry sanding.
Possible applications comprise sanding, sharpening, smoothing,
stripping, deburring and derusting of wooden surfaces, plastic,
metal and steel.
The device is fitted with a 600Wmotor and with a locking
switch for continuous operation.
For material-compatible working, the belt speed can be
steplessly adjusted within a range of 170m/min to 250m/min
by means of the setting wheel.
The device is suitable for both mobile and stationary operation.
For stationary operation use the retaining brackets included in
the scope of delivery. Stationary operation is particularly useful
for the continuous application.
The tool-free clamping system permits a simple abrasive belt
change.
A clean working environment can be accomplished by use of
the dust collector and the adapter for external dust extraction.
Device depiction
1
3
12
11
10
3
2
4
9
5
8
7
6
No. Designation
1 Setting wheel for belt speed selection
2 Locking switch for on/off switch
3 On/off switch
4 Adapter connection
5 Adapter for external dust extraction
6 Dust collector
7 Abrasive belt
8 Reducer
9 Retaining bracket
10 Adjusting screw for belt run
11 Locking lever for the abrasive belt
12 Fixture for retaining brackets
Scope of delivery
• 1x Device PBSS 10-600
• 1 x Adapter for external dust extraction
• 1x Dust collector
• 1x Reducer
• 2x Retaining bracket
• 1 x Abrasive belt for wood, grain size:80,
dimensions:75x457mm
• 1x Manual

7 EN
belt sander PBSS 10-600
Technical data
Parameter Value
Model PBSS10-600
Mains connection 1/N/PE ~ 230–240 V/
50Hz
Power input 600 W
Belt speed 170–250m/min
Idle speed 1,450 – 2,120 rpm
Dimensions of the abrasive belt
(width x length)
75x457mm
Grinding surface 75x130mm
Cable length 4 m
Protection class II /
Weight 2 kg
Vibration information according
to EN60745
Vibration emission value main
handle ah
1.908 m/s²
Vibration emission value front
handle ah
2.819 m/s²
Uncertainty K 1.5 m/s²
Sound values according to
EN60745
Sound pressure level LpA 86.83 dB(A)
Sound power LWA 97.83 dB(A)
Uncertainty K 3 dB
Wear hearing protection.
Excessive noise can lead to hearing loss.
Information on noise and vibration:
• The vibration level specified in these instructions was
determined by means of a measuring method standardized
in EN60745 and can be used for a device comparison. The
specified vibration emission value may also be used for a
preliminary assessment of the exposure.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
• The vibration level will change depending on the
application of the power tool and may in some cases differ
from the value specified in these instructions. The vibration
load may be underestimated if the power tool is used
regularly in such a way. For a precise estimation of the
vibration load during a certain work period, it is also
important to consider the periods during which the device
is switched off, or is running but not actually employed.
This can reduce the vibration load over the entire work
period significantly.

EN 8
belt sander PBSS 10-600
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Transport
Before transporting the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• If attached, disconnect the dust extraction system from the
device.
Storage
Before storing the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• If attached, disconnect the dust extraction system from the
device.
• Clean the device as described in the Maintenance chapter.
When the device is not being used, observe the following
storage conditions:
• dry and protected from frost and heat
• ambient temperature below 40 °C
• protected from dust and direct sunlight
Start-up
Unpacking the device
• Take the device and the accessories out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
• Check the scope of delivery for completeness and look for
damages.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
• Dispose of the packaging material according to the
national regulations.
Changing the abrasive belt
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Note
Observe the abrasive belt's movement direction.
Make sure to exchange the abrasive belt in due time.
Otherwise the abrasive belt might tear and cause
damage to the workpiece.
Note
The abrasive belt must not be kinked.
The abrasive belt is preassembled.
The abrasive belt can be exchanged for processing different
materials. Moreover available are different grain sizes for coarse
to fine sanding. It might be necessary to adjust the speed of
rotation/ belt speed according to the new abrasive belt.

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belt sander PBSS 10-600
1. Open the locking lever(11) for the abrasive belt.
ðThe abrasive belt is now loosened.
11
2. Remove the old abrasive belt(7) from the device.
7
3. Slide on a new abrasive belt(7). Be sure to match the
direction of the arrow indicated inside the abrasive
belt(13) and at the device(14).
7
13
14
4. Close the locking lever(11).
11
5. Switch the device on. Upon switch-on the belt run is
automatically centred. If not, the belt run may have to be
adjusted manually using the adjusting screw(10).

EN 10
belt sander PBSS 10-600
Adjusting the belt run
Note
Make sure that the abrasive belt does not grind into the
housing.
Regular check the belt run for its proper positioning
and, if necessary, adjust it by means of the adjusting
screw.
If the belt run is not centred after switch-on, the belt run may
have to be adjusted manually.
Use tools suitable for the intended task.
Proceed as follows:
1. Keep turning the adjusting screw(10) located at the front
roller until the abrasive belt(7) runs centrally.
7
10
ðIf the belt run is still not centred after the adjustment, the
abrasive belt(7) needs to be replaced.
Assembling the dust collector
Warning of explosive substances
Wood dust inside the dust collector can self-ignite in
case of flying sparks. Do not use the dust extraction
system when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust collector or the vacuum cleaner's dust
collection bag at regular intervals.
Wear a protective mask
Wear an appropriate protective mask when working
with the device.
1. Push the dust collector(6) onto the adapter connection(4).
The dust collector(6) must click into place at the device.
6
4
Mounting the external dust extraction system
Alternatively, you can also connect the dust extraction system to
the device.
Warning of explosive substances
Wood dust inside the dust collector can self-ignite in
case of flying sparks. Do not use the dust extraction
system when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust collector or the vacuum cleaner's dust
collection bag at regular intervals.
Caution
Use a special vacuum cleaner to suck off harmful or
toxic materials.

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belt sander PBSS 10-600
1. Push the adapter for external dust extraction(5) onto the
adapter connection(4).
4
5
2. Connect a suitable vacuum cleaner (e.g. industrial vacuum
cleaner) to the adapter for dust extraction(5). If required,
you can first connect the reducer(8) for the dust extraction
system to the adapter for dust extraction(5). If anything is
unclear or if you have questions, please contact the
manufacturer of your vacuum cleaner.
5
8
Adjusting the belt speed
By use of the setting wheel for belt speed selection you can
change the speed of rotation at any time – even during the
operation of the device. The required belt speed depends on the
material and the operating conditions and can be determined by
way of field-testing. For sanding harder materials such as wood
or metal we recommend a higher belt speed, for softer
materials e.g. non-ferrous metals and varnishes a low belt
speed is sufficient. The setting range covers 7levels: 1– MAX
(170 – 250m/min).
1. Turn the setting wheel(1) to the desired level for belt
speed.
1
2
1
Connecting the power cable
1. Insert the mains plug into a properly secured mains
socket.

EN 12
belt sander PBSS 10-600
Operation
Tips and notes on handling the belt sander
General information:
• Only use abrasive belts which are approved for the device
used.
• Before every application, make sure that you have selected
the correct abrasive belt for the intended use. A coarse grit
is suited for rough grinding, a fine grain size, on the other
hand, is more appropriate for fine and finish grinding.
• Do not process wood and metal using the same abrasive
belt.
• Only use intact, flawless abrasive belts. Damaged abrasive
belts could tear and cause damage to the workpiece.
Exchange abrasive belts in due time.
• Make sure that the abrasive belt does not grind into the
housing.
• Clamp the workpiece unless it is firmly and safely
positioned by its own weight.
• Do not overload the device so that it comes to a standstill.
• Keep the venting slots clear to prevent the motor from
overheating.
• Only store abrasive belts in a suspended position, as they
are damaged by kinks and the likes.
Sanding:
• Belt speed and grain size of the abrasive belt define the
removal rate and the surface finish.
• For grinding off untreated wooden surfaces move the
device in a straight line along with the grain. That way you
can prevent transverse sanding marks. For sanding other
surfaces move the device in ovals. Always sand in parallel
to the grinding path ensuring an appropriate overlap.
• Do not apply excessive contact pressure. The device's own
weight achieves a sufficient grinding performance
resulting in smoother workpieces surfaces. Increased
contact pressure leads to a greater wear of the device and
the abrasive belt.
• If the material's surface is untreated, start grinding with
coarse or medium grain size and finish off with a fine grit.
• Best use a coarse grain size (40 or 60 grit) for removing
paint and for rough grinding particularly raw wood. For
surface-grinding undressed or sawn timber use abrasive
belts of medium grit (grain size 80, 100 or 120). Use a fine
grit (grain size 180, 240 or 320) to smoothen and fine-
grind timber and surfaces coated with old paint as well as
for dry sanding untreated wooden surfaces.
• Use a dust extraction system when grinding off residual
paint. Paint residues might smelt and then smudge both
workpiece and abrasive belt.
• Switch the device on before applying it to the workpiece.
Once the grinding process is concluded, lift the device off
the workpiece before you switch it off.
• Do not attempt to slow down the petering out abrasive belt
by pressing against it.
The non-binding values listed in the table below shall serve as a
point of reference for selecting the right abrasive belt and the
proper setting for the task at hand:
Material/ field of work Softwood
coarse sanding grain size: 60
fine sanding grain size: 240
belt speed selection high (5 – 6)
Material/ field of work Hardwood
coarse sanding grain size: 60
fine sanding grain size: 180
belt speed selection high (5 – 6)
Material/ field of work Chipboards
coarse sanding grain size: 60
fine sanding grain size: 150
belt speed selection high (5 – 6)
Material/ field of work Removing paint/ varnish
coarse sanding grain size: 60
belt speed selection high (5 – 6)
Material/ field of work Sanding down varnishes
coarse sanding grain size: 150
fine sanding grain size: 320
belt speed selection low (1 – 2)
Material/ field of work Derusting steel
coarse sanding grain size: 40
fine sanding grain size: 120
belt speed selection medium/ high (3 – 4)
Material/ field of work Plastics
coarse sanding grain size: 120
fine sanding grain size: 240
belt speed selection low/ medium (2 – 3)
Material/ field of work Non-ferrous metals
(e.g. aluminium)
coarse sanding grain size: 80
fine sanding grain size: 150
belt speed selection medium/ high (3 – 4)

13 EN
belt sander PBSS 10-600
Switching the device on and off
Wear your personal protective equipment when working with
the device.
1. Press the on/off switch(3).
3
2. Position the device on the workpiece.
3. Lift the device off the workpiece before you switch it off.
4. To switch the device off, release the on/off switch(3).
3
Switching continuous operation on and off
Continuous operation permits more convenient working
conditions.
During continuous operation you do not have to hold onto the
on/off switch the entire time.
1. Press the on/off switch(3).
2. Press the locking switch(2) until it clicks into place.
2
3
I. II.
3. Take your finger off the on/off switch(3).
ðThe on/off switch is locked in place.
ðThe device keeps running and continuous operation is
activated.
4. Position the device on the workpiece.
5. Lift the device off the workpiece before you switch it off.

EN 14
belt sander PBSS 10-600
6. Press the on/off switch(3) to stop continuous operation.
ðThe locking switch(2) automatically returns to its initial
position.
3
2
I. II.
Stationary operation
For the stationary application you can further switch on
continuous operation to create more convenient working
conditions.
1. Turn the device over and place it on a stable working
surface.
2. Insert two retaining brackets(9) into the provided
fixtures(12).
3. Screw the retaining brackets(9) down by turning
clockwise.
12
9
4. Check the retaining brackets(9) for tight fit.
5. For the disassembly unscrew the retaining brackets(9)
counter-clockwise.
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• If required, allow the device to cool down.
• Remove the tool from the device (see Start-up chapter).
• If attached, disconnect the dust extraction system from the
device.
• Clean the device according to the Maintenance chapter.
• Store the device according to the Storage chapter.
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
Troubleshooting tasks which require the housing to be opened
must only be carried out by an authorized specialist electrical
company or by Trotec.
Slight smoke or odour are emitted during first use:
• This is not a fault. These phenomena disappear after a
brief runtime.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.
Info
Wait for at least 10 minutes before switching the
device back on.
The abrasive belt does not move although the motor is
running:
• Make sure that the abrasive belt does not grind into the
housing. Adjust the belt run if required, see chapter
Adjusting the belt run.
• Make sure that there is no workpiece debris blocking the
drive. Remove the blockages, if any.
• Check whether you are using an abrasive belt that is
suitable for this device.

15 EN
belt sander PBSS 10-600
The motor slows down:
• Check whether the device is overloaded by the workpiece.
• Reduce the pressure applied on the workpiece.
• Check whether the workpiece is suitable for the tasks to
be carried out.
The surface of the workpiece is not smooth or the grinding
performance is insufficient:
• Check whether the selected abrasive belt is suitable for the
material to be processed.
• If the abrasive belt is worn, replace it with a new one, see
chapter Changing the abrasive belt.
• Check the belt speed setting. It must be suitable for both
the abrasive belt and the material.
• Select a higher speed level by turning the setting wheel for
the belt speed selection to the desired level.
The device becomes hot:
• Check whether the selected abrasive belt is suitable for the
tasks to be carried out.
• Make sure not to exert too much pressure on the device
during grinding.
• Keep the venting slots clear to prevent the motor from
overheating.
• Wait for at least 10 minutes before switching the device
back on.
Note
Wait for at least 3 minutes after maintenance and
repair work. Only then switch the device back on.
Your device still does not operate correctly after these
checks?
Please contact the customer service. If necessary, bring the
device to an authorized specialist electrical company or to
Trotec for repair.
Maintenance
Activities required before starting maintenance
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Maintenance tasks which require the housing to be
opened must only be carried out by authorised
specialist companies or by Trotec.
Notes on maintenance
Inside the device, there are no parts that need to be maintained
or lubricated by the user.
Cleaning
The device should be cleaned before and after each use.
Note
The device does not have to be lubricated after
cleaning.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
• Clean the device with a soft, damp and lint-free cloth.
Ensure that no moisture enters the housing. Protect
electrical components from moisture. Do not use any
aggressive cleaning agents such as cleaning sprays,
solvents, alcohol-based or abrasive cleaners to dampen
the cloth.
• Dry the device with a soft, lint-free cloth.
• Keep the ventilation openings free from dust deposits to
prevent overheating of the motor.

EN 16
belt sander PBSS 10-600
Emptying/ cleaning the dust collector
The device accomplishes a high removal rate. For optimum
working conditions regularly empty and clean the dust collector.
1. Detach the dust collector(6) from the adapter
connection(4) by squeezing the clips(15) and
simultaneously pulling.
6
4
15
2. Tap the closed end of the dust collector(6) against a solid
surface to loosen the dust from the dust collector.
3. Empty the dust collector completely. Use a brush to
remove adherent abrasive dust.
4. Push the dust collector(6) back onto the adapter
connection(4). The dust collector(6) must click into place
at the device.
6
4
Disposal
The icon with the crossed-out waste bin on waste
electrical or electronic equipment stipulates that this equipment
must not be disposed of with the household waste at the end of
its life. You will find collection points for free return of waste
electrical and electronic equipment in your vicinity. The
addresses can be obtained from your municipality or local
administration. For further return options provided by us please
refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.

17 EN
belt sander PBSS 10-600
Declaration of conformity
The text below sets out the contents of the declaration of
conformity. The signed declaration of conformity can be found
at https://hub.trotec.com/?id=41159.
Declaration of conformity
In accordance with the EC Machinery Directive 2006/42/EC,
AnnexII, part1, SectionA
Herewith, we – Trotec GmbH & Co. KG – declare that the
machinery designated below was developed, constructed and
produced in compliance with the requirements of the
EC Machinery Directive in the version 2006/42/EC.
Product model/ Product: PBSS 10-600
Product type: belt sander
Year of manufacture as of: 2017
Relevant EU directives:
• 2011/65/EU: 1July 2011
• 2014/30/EU: 29March 2014
Applied harmonised standards:
• EN ISO 12100:2010
• EN 55014-1:2006/A1:2009 + A2:2011
• EN 55014-2:2015
• EN 60745-1:2009 + A11:2010
• EN 60745-2-4:2009 + A11:2011
• EN61000-3-2:2014
• EN 61000-3-3:2013
Applied national standards and technical specifications:
• None
Manufacturer and name of the authorised representative of
the technical documentation:
Trotec GmbH & Co. KG
Grebbener Straße 7, D-52525 Heinsberg
Phone: [phone]
E-mail: [email protected]
Place and date of issue:
Heinsberg, 27.06.2017
Detlef von der Lieck, Managing Director

Trotec GmbH & Co. KG
Grebbener Str. 7
D-52525 Heinsberg
[phone]
[phone]
[email protected]
www.trotec.com