Troy-Bilt 030247 User manual

Operator's Manual / Manual del Operario
Portable Generator / Generador Portatil
Model / Modelo 030247
WARNING
Before using this product, read this manual and follow all
Safety Rules and Operating Instructions.
ADVERTENCIA
Antes de utilizar el producto, lea este manual y siga todas las
Reglas de Seguridad e Instrucciones de Uso.
4 7
Questions? Preguntas?
Helpline • 1-888-611-6708 M-F8-5CT
Troy-BiltiS) is a registered trademark of MTO and is used under license to Briggs & Stracton Power Products.
Troy-Bilt® es una marca registrada de MTD y se usa abajo licenda a Briggs & Stratton Power Products.
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
3636
Printed in USA
Manual No. 198281GS Revision 2 (12/05/2005)

Section
1
Safety Rules
SAVE THESE INSTRUCTIONS
TABLE OF CONTENTS
Safety Rules 2-4
Know Your Generator 5
Assembly 6-8
Operation 9-14
Specifications IS
Maintenance IS
Storage 16
Troubleshooting 17
Notes 18
Warranty 19
EQUIPMENT
DESCRIPTION
Read this manual carefully and become
familiar with your generator. Know its
applications, its limitations and any hazards
involved.
The generator is an engine-driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible electrical
lighting, appliances, tools and motor loads.The generator's
revolving field is driven at about 3,600 rpm by a single-
cylinder engine.
CAUTION! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't Overload
Generator".
Every effort has been made to ensure that information in
this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency and the California Air Resources Board.
For warranty information refer to the engine operator's
manual.
SAFETY RULES
A
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
The safety alert symbol (A) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or serious
Injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.
A WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Hazard Symbols and Meanings
ft M
Explosion
Fire Electrical Shock
Toxic Fumes
Kickback
Hot Surface
Copyright © 2005 Briggs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Briggs &
Stratton Power Products Group, LLC.

Section 1: Safety Rules
WARNING
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside an/ building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).
WARNING
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
fraved, bare or otherwise damaged.
DO NOT operate generator in the rain or wet weather.
DO NOT handle generator or electrical cords while sanding
in water, while barefoot, or while hands or feet are wet
• DO NOT allow unqualified persons or children to operate or
service generator.
^ WARNING
retraction of starter corci (kickback) will
you can let go.
"token bones, fr.ictures. bruises or spr.iins could
When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on.
WHEN ADDING OR DRAINING FUEL
• Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
• If fuel spills, wait until it evaporates before starting engine.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which causes fuel to
spill.
• This generator is not for use in mobile equipment or marine
applications.
WHEN TRANSPORTING OR REPAIRING
EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL
IN TANK
• Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
A WARNING
This generator does not meet U. S. Coast Guard Regulation
33CFR-I83 and should not be used on marine applications.
Failure to use the appropriate U. S. Coast Guard approved
generator could resulc in death or serious injury and/or
property
damage.

Section 1: Safety Rules
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft (152 cm) clearance on all sides of generator
including overhead.
Code of Federal Regulation (CFR)Tide 36 Parks, Forests, and
Public Property require equipment powered by an Internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark
arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
GENERATOR
• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark plug removed.
• DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.
• DO NOT modify generator in any way.
CAUTION
See "Don't Overload Generator".
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect from generator
before stopping generator.
Improper tre.iti
shorten i(s life.
CAUTION
u of o.eiier.icoi" c.'sn ci.iin.ij-e K .ir
• Use generator only for Intended uses.
• If you have questions about intended use, ask dealer or call
I-888-611-6708.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect
them from generator.
• Shut off generator if:
•electrical output is lost;
•equipment sparks, smokes, or emits flames;
-unit vibrates excessively.

Features and Controls
Section
2
KNOWYOUR GENERATOR
p-^ Read this Operator's Manual and safety rules before operating your generator.
1 Compare this illustration with your generator to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
Start Switch
Battery Float Charger
Oil Fill Cap
Fuel Tank
l20VoltAC,20Amp
Duplex Receptacles
Rocker Switch
Circuit Breaker
120/240 Volt AC,
30 Amp Receptacle
Circuit Breakers (AC)
Data Tag
Engine Rocker Switch
Recoil Starter
Choke Lever
Air Cleaner
120 Volt AC, 20 Amp, Duplex Receptacles — May be
used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,
appliance, tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle — May
be used to supply electrical power for the operation of
120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical, lighting, appliance, tool and motor loads.
Battery Float Charger — Use battery float charger jack
to keep the starting battery charged and ready for use.
Air Cleaner — Protects engine by filtering dust and
debris out of intake air.
Choke Lever — Used when starting a cold engine.
Circuit Breakers (AC) —The 120 Volt AC, 20A duplex
receptacles are provided with "push to reset" circuit
breakers to protect the generator against electrical overload.
Data Tag — Provides model, revision and serial number of
generator. Please have these readily available when calling
for assistance.
Engine Rocker Switch — Set this switch to "On" before
using recoil starter. Set switch to "Off' to switch off engine.
Fuel Tank — Capacity of seven (7) U.S. gallons.
Grounding Fastener — Consult your local agency having
jurisdiction for grounding requirements in your area.
Oil Fill Cap — Check and fill engine with oil here.
Recoil Starter — Used to start the engine.
Rocker Switch Circuit Breaker—The 120/240 Volt AC,
30A locking receptacle is provided with a rocker switch circuit
breaker to protect die generator against electrical overload.
This switch also controls all receptacles.
Start Switch — Push to start the engine.

Section
3
Assembly
ASSEMBLY
Your generator requires some assembly and is ready for
use after rt has been properly serviced with the
recommended oil and fuel.
If you have any problems with die assembly of your
generator, please call die generator helpline at
I -888-611 -6708. If calling for assistance, please have the
model, revision, and serial number from die data tag available.
See "Know Your Generator" for data tag location.
Unpack the Generator
1. Set the carton on a rigid flat surface.
2. Open carton completely by cutting each corner from
top to bottom.
3. Remove everything from carton except generator.
4. Leave generator on carton to install wheel kit.
Carton Contents
Check all contents against those listed below:
• Main unit
• Engine oil
• Operator's manual
• Engine operator's manual
• Battery float charger
• Wheel kit
If any parts are missing or damaged, call the generator
helpline at 1-888-611-6708.
Install Wheel Kit
The wheel kit is designed to greatly improve the portability
of your generator.
NOTE: Wheel kit is not intended for over-the-road use.
You will need the following tools to install this wheel kit
• 1/2" or 13 mm socket wrench
• 1/2" or 13mm open end wrench
• Pliers
• Safety glasses
Refer to Figure I and install the wheel kit as follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Slide a wheel over the axle.
NOTE: Be sure to install both wheels with the air
pressure valve on the outboard side.
Your unit may vary slight!/
from chat shown here

Section 3: Assembly
4. Place a washer on axle and then place an e-ring in axle
groove.
5. Install e-ring with pliers, squeezing from top of e-ring
to bottom of axle.
• Always wear eye protection when Installing/removing e-rings.
6. Repeat step 3 thru 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Attach support leg with M8 x 20 mm cap screws and
M8 lock nuts.
9. Return generator to normal operating position (resting
on wheels and support leg).
10. Loop handle pins to generator frame as shown in
Figure I. Raise handles and insert handle pins to move
generator.
11. Check each fastener to ensure it is secure and the
tires are inflated between 15-40 PSI.
ELECTRIC START
Your unit is equipped with electric start capability but can
be started manually. If you choose not to use the electric
start feature, you do not need to connect the negative
battery cable.
Check Battery / Attach Negative
Battery Wire
The sealed battery on the generator is fully charged and
pre-lnstalled except for the negative (black) battery cable.
To install:
1. Cut off tie wrap securing loose end of negative (black)
cable.
2. Using an 8 mm socket wrench, remove screw, lock
washer and flat washer on negative battery terminal.
3. Slide lock washer, flat washer and negative battery
cable over screw (Figure 2).
4. Reattach screw to negative battery terminal and
tighten.
5. Verify that connections to battery and generator are
tight and secure.

Section 3: Assembly
BEFORE STARTING THE
ENGINE
Add Engine Oil
• Place generator on a level surface.
Refer to engine operator's manual for oil fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
• Refer to engine operator's manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break-in. Refer to
engine operator's manual for recommendations.
NOTE: The generator assembly rotates on a prelubricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.
Add Fuel
NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EM (Engine
Modifications).
A WARN ING
WHEN ADDING FUEL
• Turn generator OFF and let It cool at least 2 minutes before
removing fuel cap. Loosen cap slow)/ to relieve pressure in
tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
• DO NOT light a cigarette or smoke.
1. Use dean, fresh, regular UNLEADED gasoline with a
minimum of 85 octane. DO NOT use fuel which
contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill. Allow about 1.5" of tank space for fuel
expansion (Figure 3).
4. Install fuel cap and wipe up any spilled fuel.

Operation
Section
4
USING THE GENERATOR Generator Location
System Ground
Generator Clearance
The generator has a system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles.The system ground is connected
to the AC neutral wire (the neutral is bonded to the
generator frame).
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction.
• In some areas, generators are required to be registered
with local utility companies.
• If the generator is used at a construction site, there may
be additional regulations which must be observed.
Connecting to a Building's Electrical
System
Connections for standby power to a building's electrical
system must be made by a qualified electridan.The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and
electrical codes.
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator In the rain or wet weather.
DO NOT handle generator or electrical cords while standing
In water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator. _^_^__
A WARNING
• Keep at least 5 ft. (152 cm) clearance on all sides of generator
Including overhead ^
Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Rgure 4). Prevailing winds
and air currents should be taken into consideration when
positioning generator.
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).

Section 4: Operation
OPERATING THE
GENERATOR
Starting the Engine
IMPORTANT: Always unplug the battery float charger
before starting the generator.
Disconnect all electrical loads from the generator. Use the
following start instructions:
1. Make sure unit is on a level surface.
IMPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down during
operation.
2. Turn the fuel valve to the "On" position (Figure 5).The
fuel valve handle should be vertical (pointing toward
the ground) for fuel to flow.
Fuel Valve is shown
in the On position
Follow start instructions given in engine operator's
manual. Push and hold the start switch in start position
(Figure 6) until generator starts.To prolong the life of
starter components, DO NOT hold start switch in
start position for more than 15 seconds, and pause for
at least I minute between starting atempts.
START
L )
^ WARNING
• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback
• NEVER start or stop engine with electrical devices plugged in
and turned on.
NOTE: If engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, make sure unit is on a
level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device.
See engine operator's manual.
WARNING
..■in rc.ich or exceed
Running engines pi"
muffler .inci nc.irby
1507- (65'C).
Severe burns c.in occur on cor
ipnite combustibles.
ucuircs or <.
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
Code of Federal Regulation (CFR) Tide 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plug in and turn on the desired 120 and/or 240 Volt AC,
single phase, 60 Hz electrical loads.
• DO NOT connect 240 Volt loads to the 120 Volt duplex
receptacles.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• DO NOT OVERLOAD THE GENERATOR. See
"Don't Overload Generator".
• See "Don't Overload Generator".
• Start generator and let engine stabilize before connecting
electrical loads.
• Connect electrical loads In OFF position, then turn ON for
operation.
• Turn electrical loads OFF and disconnect from generator
before stopping generator.