Troy-Bilt 030247 User manual

Operator's Manual / Manual del Operario
Portable Generator / Generador Portatil
Model / Modelo 030247
WARNING
Before using this product, read this manual and follow all
Safety Rules and Operating Instructions.
ADVERTENCIA
Antes de utilizar el producto, lea este manual y siga todas las
Reglas de Seguridad e Instrucciones de Uso.
4 7
Questions? Preguntas?
Helpline • 1-888-611-6708 M-F8-5CT
Troy-BiltiS) is a registered trademark of MTO and is used under license to Briggs & Stracton Power Products.
Troy-Bilt® es una marca registrada de MTD y se usa abajo licenda a Briggs & Stratton Power Products.
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
3636
Printed in USA
Manual No. 198281GS Revision 2 (12/05/2005)

Section
1
Safety Rules
SAVE THESE INSTRUCTIONS
TABLE OF CONTENTS
Safety Rules 2-4
Know Your Generator 5
Assembly 6-8
Operation 9-14
Specifications IS
Maintenance IS
Storage 16
Troubleshooting 17
Notes 18
Warranty 19
EQUIPMENT
DESCRIPTION
Read this manual carefully and become
familiar with your generator. Know its
applications, its limitations and any hazards
involved.
The generator is an engine-driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible electrical
lighting, appliances, tools and motor loads.The generator's
revolving field is driven at about 3,600 rpm by a single-
cylinder engine.
CAUTION! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't Overload
Generator".
Every effort has been made to ensure that information in
this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency and the California Air Resources Board.
For warranty information refer to the engine operator's
manual.
SAFETY RULES
A
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
The safety alert symbol (A) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or serious
Injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.
A WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Hazard Symbols and Meanings
ft M
Explosion
Fire Electrical Shock
Toxic Fumes
Kickback
Hot Surface
Copyright © 2005 Briggs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Briggs &
Stratton Power Products Group, LLC.

Section 1: Safety Rules
WARNING
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside an/ building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).
WARNING
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
fraved, bare or otherwise damaged.
DO NOT operate generator in the rain or wet weather.
DO NOT handle generator or electrical cords while sanding
in water, while barefoot, or while hands or feet are wet
• DO NOT allow unqualified persons or children to operate or
service generator.
^ WARNING
retraction of starter corci (kickback) will
you can let go.
"token bones, fr.ictures. bruises or spr.iins could
When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on.
WHEN ADDING OR DRAINING FUEL
• Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
• If fuel spills, wait until it evaporates before starting engine.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which causes fuel to
spill.
• This generator is not for use in mobile equipment or marine
applications.
WHEN TRANSPORTING OR REPAIRING
EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL
IN TANK
• Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
A WARNING
This generator does not meet U. S. Coast Guard Regulation
33CFR-I83 and should not be used on marine applications.
Failure to use the appropriate U. S. Coast Guard approved
generator could resulc in death or serious injury and/or
property
damage.

Section 1: Safety Rules
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft (152 cm) clearance on all sides of generator
including overhead.
Code of Federal Regulation (CFR)Tide 36 Parks, Forests, and
Public Property require equipment powered by an Internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark
arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
GENERATOR
• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark plug removed.
• DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.
• DO NOT modify generator in any way.
CAUTION
See "Don't Overload Generator".
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect from generator
before stopping generator.
Improper tre.iti
shorten i(s life.
CAUTION
u of o.eiier.icoi" c.'sn ci.iin.ij-e K .ir
• Use generator only for Intended uses.
• If you have questions about intended use, ask dealer or call
I-888-611-6708.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect
them from generator.
• Shut off generator if:
•electrical output is lost;
•equipment sparks, smokes, or emits flames;
-unit vibrates excessively.

Features and Controls
Section
2
KNOWYOUR GENERATOR
p-^ Read this Operator's Manual and safety rules before operating your generator.
1 Compare this illustration with your generator to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
Start Switch
Battery Float Charger
Oil Fill Cap
Fuel Tank
l20VoltAC,20Amp
Duplex Receptacles
Rocker Switch
Circuit Breaker
120/240 Volt AC,
30 Amp Receptacle
Circuit Breakers (AC)
Data Tag
Engine Rocker Switch
Recoil Starter
Choke Lever
Air Cleaner
120 Volt AC, 20 Amp, Duplex Receptacles — May be
used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,
appliance, tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle — May
be used to supply electrical power for the operation of
120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical, lighting, appliance, tool and motor loads.
Battery Float Charger — Use battery float charger jack
to keep the starting battery charged and ready for use.
Air Cleaner — Protects engine by filtering dust and
debris out of intake air.
Choke Lever — Used when starting a cold engine.
Circuit Breakers (AC) —The 120 Volt AC, 20A duplex
receptacles are provided with "push to reset" circuit
breakers to protect the generator against electrical overload.
Data Tag — Provides model, revision and serial number of
generator. Please have these readily available when calling
for assistance.
Engine Rocker Switch — Set this switch to "On" before
using recoil starter. Set switch to "Off' to switch off engine.
Fuel Tank — Capacity of seven (7) U.S. gallons.
Grounding Fastener — Consult your local agency having
jurisdiction for grounding requirements in your area.
Oil Fill Cap — Check and fill engine with oil here.
Recoil Starter — Used to start the engine.
Rocker Switch Circuit Breaker—The 120/240 Volt AC,
30A locking receptacle is provided with a rocker switch circuit
breaker to protect die generator against electrical overload.
This switch also controls all receptacles.
Start Switch — Push to start the engine.

Section
3
Assembly
ASSEMBLY
Your generator requires some assembly and is ready for
use after rt has been properly serviced with the
recommended oil and fuel.
If you have any problems with die assembly of your
generator, please call die generator helpline at
I -888-611 -6708. If calling for assistance, please have the
model, revision, and serial number from die data tag available.
See "Know Your Generator" for data tag location.
Unpack the Generator
1. Set the carton on a rigid flat surface.
2. Open carton completely by cutting each corner from
top to bottom.
3. Remove everything from carton except generator.
4. Leave generator on carton to install wheel kit.
Carton Contents
Check all contents against those listed below:
• Main unit
• Engine oil
• Operator's manual
• Engine operator's manual
• Battery float charger
• Wheel kit
If any parts are missing or damaged, call the generator
helpline at 1-888-611-6708.
Install Wheel Kit
The wheel kit is designed to greatly improve the portability
of your generator.
NOTE: Wheel kit is not intended for over-the-road use.
You will need the following tools to install this wheel kit
• 1/2" or 13 mm socket wrench
• 1/2" or 13mm open end wrench
• Pliers
• Safety glasses
Refer to Figure I and install the wheel kit as follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Slide a wheel over the axle.
NOTE: Be sure to install both wheels with the air
pressure valve on the outboard side.
Your unit may vary slight!/
from chat shown here

Section 3: Assembly
4. Place a washer on axle and then place an e-ring in axle
groove.
5. Install e-ring with pliers, squeezing from top of e-ring
to bottom of axle.
• Always wear eye protection when Installing/removing e-rings.
6. Repeat step 3 thru 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Attach support leg with M8 x 20 mm cap screws and
M8 lock nuts.
9. Return generator to normal operating position (resting
on wheels and support leg).
10. Loop handle pins to generator frame as shown in
Figure I. Raise handles and insert handle pins to move
generator.
11. Check each fastener to ensure it is secure and the
tires are inflated between 15-40 PSI.
ELECTRIC START
Your unit is equipped with electric start capability but can
be started manually. If you choose not to use the electric
start feature, you do not need to connect the negative
battery cable.
Check Battery / Attach Negative
Battery Wire
The sealed battery on the generator is fully charged and
pre-lnstalled except for the negative (black) battery cable.
To install:
1. Cut off tie wrap securing loose end of negative (black)
cable.
2. Using an 8 mm socket wrench, remove screw, lock
washer and flat washer on negative battery terminal.
3. Slide lock washer, flat washer and negative battery
cable over screw (Figure 2).
4. Reattach screw to negative battery terminal and
tighten.
5. Verify that connections to battery and generator are
tight and secure.

Section 3: Assembly
BEFORE STARTING THE
ENGINE
Add Engine Oil
• Place generator on a level surface.
Refer to engine operator's manual for oil fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
• Refer to engine operator's manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break-in. Refer to
engine operator's manual for recommendations.
NOTE: The generator assembly rotates on a prelubricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.
Add Fuel
NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EM (Engine
Modifications).
A WARN ING
WHEN ADDING FUEL
• Turn generator OFF and let It cool at least 2 minutes before
removing fuel cap. Loosen cap slow)/ to relieve pressure in
tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
• DO NOT light a cigarette or smoke.
1. Use dean, fresh, regular UNLEADED gasoline with a
minimum of 85 octane. DO NOT use fuel which
contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill. Allow about 1.5" of tank space for fuel
expansion (Figure 3).
4. Install fuel cap and wipe up any spilled fuel.

Operation
Section
4
USING THE GENERATOR Generator Location
System Ground
Generator Clearance
The generator has a system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles.The system ground is connected
to the AC neutral wire (the neutral is bonded to the
generator frame).
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction.
• In some areas, generators are required to be registered
with local utility companies.
• If the generator is used at a construction site, there may
be additional regulations which must be observed.
Connecting to a Building's Electrical
System
Connections for standby power to a building's electrical
system must be made by a qualified electridan.The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and
electrical codes.
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator In the rain or wet weather.
DO NOT handle generator or electrical cords while standing
In water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator. _^_^__
A WARNING
• Keep at least 5 ft. (152 cm) clearance on all sides of generator
Including overhead ^
Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Rgure 4). Prevailing winds
and air currents should be taken into consideration when
positioning generator.
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).

Section 4: Operation
OPERATING THE
GENERATOR
Starting the Engine
IMPORTANT: Always unplug the battery float charger
before starting the generator.
Disconnect all electrical loads from the generator. Use the
following start instructions:
1. Make sure unit is on a level surface.
IMPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down during
operation.
2. Turn the fuel valve to the "On" position (Figure 5).The
fuel valve handle should be vertical (pointing toward
the ground) for fuel to flow.
Fuel Valve is shown
in the On position
Follow start instructions given in engine operator's
manual. Push and hold the start switch in start position
(Figure 6) until generator starts.To prolong the life of
starter components, DO NOT hold start switch in
start position for more than 15 seconds, and pause for
at least I minute between starting atempts.
START
L )
^ WARNING
• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback
• NEVER start or stop engine with electrical devices plugged in
and turned on.
NOTE: If engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, make sure unit is on a
level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device.
See engine operator's manual.
WARNING
..■in rc.ich or exceed
Running engines pi"
muffler .inci nc.irby
1507- (65'C).
Severe burns c.in occur on cor
ipnite combustibles.
ucuircs or <.
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
Code of Federal Regulation (CFR) Tide 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plug in and turn on the desired 120 and/or 240 Volt AC,
single phase, 60 Hz electrical loads.
• DO NOT connect 240 Volt loads to the 120 Volt duplex
receptacles.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• DO NOT OVERLOAD THE GENERATOR. See
"Don't Overload Generator".
• See "Don't Overload Generator".
• Start generator and let engine stabilize before connecting
electrical loads.
• Connect electrical loads In OFF position, then turn ON for
operation.
• Turn electrical loads OFF and disconnect from generator
before stopping generator.

Section 4: Operation
Stopping the Engine
.. Turn OFF and unplug all electrical loads from
generator panel receptacles. NEVER start or stop engine
with electrical devices plugged in and turned ON.
2. Let engine run at no-load for several minutes to
stabilize internal temperatures of engine and generator.
3. Turn engine off according to instructions given in the
engine operator's manual.
4. Move fuel valve to "Off position.
RECEPTACLES
CAUTION
Receptacles may be marked with rating value grentc
than generator output capacity.
NEVER attempt to power a device requiring more amperage
than generator or receptacle can supply.
DO NOT overload the generator. See "Don't Overload
Generator".
120/240 Volt AC, 30 Amp, Locking
Receptacle
Use a NEMA LI4-30 plug with this receptacle. Connect a
4-^wire cord set rated for 250 Volt AC loads at 30 Amps (or
greater) (Figure 7).You can use the same 4-wire cord if you
plan to run a 120 Volt load.
4-Wire Cord Set
240V *\
-I20V-J
W (Neutral)
NEMA LI4-30
Y (Hot)
X (Hot)
Ground (Green)
120 Volt AC, 20 Amp, Duplex
Receptacles
Each duplex receptacle (Figure 8) is protected against
overload by a push-<o-reset circuit breaker.
This receptacle powers 120/240 Volt AC, 60 Hz, single
phase loads requiring up to 7,200 watts of power (7.2 kW)
at 30 Amps for 240 Volts or two independent 120 Volt
loads at 30 Amps each.The outlet is protected by a 30 Amp
rocker switch circuit breaker.
Use each receptacle to operate 120 Volt AC, single-phase,
60 Hz electrical loads requiring up to 2,400 watts (14 kW)
at 20 Amps of current Use cord sets that are rated for
125 Volt AC loads at 20 Amps (or greater).
GENERATOR ADAPTER
CORD SET
The generator is equipped with a 25* generator adapter
cord set designed for a 240 Volt, 30 Amp grounded neutral
circuit (Figure 9).The generator adapter cord set provides
a convenient supply of emergency power into your dwelling
so that your generator can be operated safely outside.
The maximum load on each outlet is 15 Amps.The
maximum total load on both yellow wire outlets or black
wire outlets is 30 Amps. Each outlet is protected by a
15 Amp fuse.
NOTE: Follow all safety precautions when connecting any
extension cord or device to the generator.

Section 4: Operation
BATTERY CHARGER
Use battery float charger jack to keep the starting battery
charged and ready for use. Battery charging should be done
in a dry location, such as inside a garage.
I. Plug charger into unit's "Battery Roat Charger" Jack,
which is located next to the start switch (Figure 10).
Plug battery charger into a 120 Volt AC wall receptacle.
2. Unplug charger from unit and wall outlet when
generator is being started and while it is in operation.
3. Keep this charger plugged in when generator is not in
use to prolong battery life. The charger has a built in
float equalizer and will not overcharge the battery,
even when plugged in for an extended period of time.
IMPORTANT: See "Battery Maintenance" on page IS for
additional information.
COLD WEATHER
OPERATION
Under certain weather conditions (temperatures below
40°F [4°C] combined with high humidity), your generator
may experience icing of the carburetor and/or the
crankcase breather system.To reduce this problem, you
need to perform the following:
1. Make sure generator has clean, fresh fuel.
2. Open fuel valve (turn valve to open position).
3. Use SAE 5W-30 oil (synthetic preferred, see engine
operator's manual).
4. Check oil level daily or after every eight (8) hours of
operation.
5. Maintain generator following "Maintenance Schedule"
in engine operator's manual.
6. Shelter unit from elements.

Section 4: Operation
Creating a Temporary Shelter
1. In an emergency, use the original shipping carton.
2. Cut off top carton flaps and one long side of carton to
expose muffler side of unit. If required, tape up other
sides of carton to fit over generator as shown in
Figure 11.
NOTE: If required, remove wheel kit to fit carton over
generator as shown in Figure 11.
3. Cut appropriate slots to access receptacles of unit
4. Face exposed end away from wind and elements.
5. Locate generator as described in the section
"Generator Location". Keep exhaust gas from entering
a confined area through windows, doors, ventilation
intakes or other openings.
WARNING
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside an/ building or enclosure
(even if doors or windows are open), Including the generator
compartment of a recreational vehicle (RV).
Start generator as described in the section "Starting
the Engine", then place carton over generator. Keep at
least 5 ft. (152 cm) clearance on all sides of generator
including overhead with shelter in place.
WARNING
• DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
• Keep at least 5 ft (152 cm) clearance on all sides of generator
Including overhead.
Remove shelter when temperatures are above 40°F [4°C].
7. Remove shelter when temperatures are above 40°F
[4*q.
8. Turn engine OFF and let cool two (2) minutes before
refueling. Wipe up any spilled fuel.
Creating a Permanent Shelter
1. Build a structure that will enclose three sides and the
top of the generator, making sure muffler side of
generator is exposed.
NOTE: Structure should hold enough heat created by the
generator to prevent icing problem.
2. DO NOT enclose generator any more than shown in
Figure II.
NOTE: If a wheel kit is installed on the generator, enlarge
shelter accordingly.
3. Follow steps 3 through 8 as described previously in
"Creating a Temporary Shelter".

Section 4: Operation
DON'T OVERLOAD
GENERATOR
Capacity
You must make sure your generator can supply enough
rated (running) and surge (starting) watts for the items you
will power at the same time. Follow these simple steps:
1. Select the items you will power at the same time.
2. Total the rated (running) watts of these kems.This is
the amount of power your generator must produce to
keep your items running. See Figure 12.
3. Estimate how many surge (starting) watts you will
need. Surge wattage is the short burst of power
needed to start electric motor-driven tools or
appliances such as a circular saw or refrigerator.
Because not all motors start at the same time, total
surge watts can be estimated by adding only the
item(s) with the highest additional surge watts to the
total rated watts from step 2.
Example:
Tool or Appliance
Window Air
Conditioner
Refrigerator
Deep Freezer
Television
Ught (75 Watts)
Rated (Running)
Watts
1200
800
500
500
75
3075 Total
Running Watts
Additional Surge
(Starting) Watts
1800
1600
500
-
-
1800 Highest
Surge Watts
Total Rated (Running) Watts = 3075
Highest Additional Surge Watts = 1800
Total Generator Output Required = 4875
Power Management
To prolong the life of your generator and attached devices,
it is important to take care when adding electrical loads to
your generator.There should be nothing connected to the
generator outlets before starting it's engine. The correct
and safe way to manage generator power is to sequentially
add loads as follows:
1. With nothing connected to the generator, start the
engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly.
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
NEVER add more loads than the generator capacity.Take
special care to consider surge loads in generator capacity,
as described above.
Tool or Appliance
Essential*
Light Bulb -75 watt
Deep Freezer
Sump Pump
Refrigerator/Freezer - 18 Cu. Ft
Water Well Pump- 1/3 HP
Heating/Cooling
Window AC -10,000 BTU
Window Fan
Furnace Fan Blower - 1/2 HP
Kitchen
Microwave Oven • 1000 Watt
Coffee Maker
Electric Stove - Single Element
Hot Plate
Family Room
DVD/CD Player
VCR
Stereo Receiver
Color Television - 27"
Personal Computer w/17" monitor
Other
Security System
AM/FM Clock Radio
Garage Door Opener -1/2 HP
Electric Water Heater - 40 Gallon
DIY/JobSite
Quartz Halogen Work Light
Airless Sprayer -1/3 HP
Reciprocating Saw
Electric Drill -1/2 HP
Circular Saw-7 1/4"
Miter Saw- 10"
Table Planer - 6"
Table Saw/Radial Arm Saw • 10"
Air
Compressor - 1-1/2 HP
Rated*
(Running)
Watts
75
500
800
800
1000
1200
300
800
1000
1500
1500
2500
100
100
450
500
800
180
300
480
4000
1000
600
960
1000
1500
1800
1800
2000
2500
Addidonal
Surge
(Sorting)
Watts
-
500
1200
1600
2000
1800
600
1300
•
-
-
-
-
-
-
-
•
-
-
520
-
-
1200
960
1000
1500
1800
1800
2000
2500
*Wattages listed are approximate only. Check tool or
appliance for actual wattage.

Maintenance
Section
5
SPECIFICATIONS
StartingWattage 13,500 watts
Wattage 8,000 watts
AC Load Current
At UOVolts 66.6 Amps
At 240Volts 33.3 Amps
Phase l-phase
Rated Frequency 60 Hertz
Fuel Tank Capacity 7 U.S. gallons
Shipping Weight 198 lbs.
GENERAL MAINTENANCE
RECOMMENDATIONS
The Owner/Operator is responsible for making sure that
all periodic maintenance tasks are completed on a timely
basis; that all discrepancies are corrected; and that the unit
is kept clean and properly stored. NEVER operate a
damaged or defective generator.
NOTE: Should you have questions about replacing
components on yourTroy-Bilt generator, please call
1-888-611-6708 for assistance.
Engine Maintenance
See engine operator's manual for instructions.
CAUTION
Used motor oil has been shown to cause skin cancer in
certain laboratory animals.
Thoroughly wash exposed areas with soap and water.
KEEP OUT OF REACH OF CHILDREN. DONT
POLLUTE CONSERVE RESOURCES. RETURN
USED OIL TO COLLECTION CENTERS.
Generator Maintenance
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.
NOTE: DO NOT use a garden hose to clean generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air slots,
some of the water will be retained in voids and cracks of
the rotor and stator winding insulation. Water and dirt
buildup on the generator internal windings will eventually
decrease the insulation resistance of these windings.
WARNING
Unintentional sp
electric shock.
WHEN ADJUSTING OR MAKING REPAIRSTO YOUR
GENERATOR
Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Battery Maintenance
Other than float charging, described elsewhere, no
maintenance is required for the starting battery. Keep the
battery and terminals clean and dry.
IMPORTANT: Battery charging should be performed in a
dry location, such as inside a garage.
Generator Cleaning
* Use a damp cloth to wipe exterior surfaces clean.
CAUTION
tor cnn damaoe
shorten its life
• DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
• Use low pressure air (not to exceed 25 psi) to blow
away dirt Inspect cooling air slots and opening on
generator.These openings must be kept clean and
unobstructed.

Section
6
Storage
STORAGE
The generator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot
be done and you must store the unit for more than
30 days, use the following guidelines to prepare it for
storage.
Generator Storage
• Clean the generator as outlined in "Generator Cleaning".
• Check that cooling air slots and openings on generator
are open and unobstructed.
Engine Storage
WARNING
M
Si.or.iFe covers cnn bo fl.iniimble.
DO NOT place a storage cover over a hot generator.
Let equipment cool for a sufficient time before placing the
cover on the equipment.
See engine operator's manual for instructions.
Other Storage Tips
* To prevent gum from forming in fuel system or on
essential carburetor parts, add fuel stabilizer into fuel
tank and fill with fresh fuel. Run the unit for several
minutes to circulate the additive through the carburetor.
The unit and fuel can then be stored for up to
24 months. Fuel stabilizer can be purchased locally.
* DO NOT store fuel from one season to another unless
it has been treated as described above.
* Replace fuel container if it starts to rust Rust and/or dirt
in fuel can cause problems if it's used with this unit.
* Store unit in a clean and dry area.

Troubleshooting
Section
7
TROUBLESHOOTING
Problem
No AC output is available, but
generator is running.
Generator runs good at no-load
but "bogs" down" when loads are
connected.
Generator will not start; or starts
and runs rough.
Generator shuts down during
operation.
Generator lacks power.
Cause
1. One of the circuit breakers is
open.
2. Fault in generator.
3. Poor connection or defective cord
set.
4. Connected device is bad.
1. Short circuit in a connected load.
2. Generator is overloaded.
3. Shorted generator circuit
1. Failed battery.
2. Low oil level.
1. Out of gasoline.
2. Low oil level.
Load is too high.
Correction
1. Reset circuit breaker.
2. Contact Authorized service facility.
3. Check and repair.
4. Connect another device that is in
good condition.
1. Disconnect shorted electrical load.
2. See "Don't Overload Generator".
3. Contact Authorized service facility.
1. Replace battery.
2. Fill crankcase to proper level or
place generator on level surface.
1. Fill fuel tank.
2. Fill crankcase to proper level or
place generator on level surface.
See "Don't Overload Generator".

TROY-BILT® OWNER WARRANTY POLICY Effective November 1,2004
LIMITED WARRANTY
"Troy-Bilt® is a registered trademark of MTD and is used under license to Briggs & Stratton Power Products. Briggs & Stratum
Power Products will repair or replace, free of charge, any part, or parts of the equipment** that are defective in material or
workmanship or both.Transportation charges on product submitted for repair or replacement under this warranty must be
borne by purchaser.This warranty is effective for the time periods and subject to the conditions provided for in this policy. For
warranty service, find your nearest Authorized service dealer by calling 1-888-611-6708. Warranty service may only be performed
by a Briggs & Stratton Power Products Authorized service dealer.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
FITNESS FORA PARTICULAR PURPOSE, ARE LIMITED TO THE TIME PERIOD SPECIFIED, OR TO THE EXTENT PERMITTED
BY LAW. ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER
ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some countries or
states do not allow limitations on how long an implied warranty lasts, and some countries or states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.This warranty gives
you specific legal rights and you may also have other rights that vary from country to country or state to state."
WARRANTY PERIOD*
Equipment **
Pressure Washer
Portable Generator
Consumer Use
lYear
2 Years (2nd year parts only)
Commercial Use
90 Days
lYear
*The warranty period begins on the date of purchase by die first retail consumer or commercial end user, and continues for the
period of time stated in the table above. "Consumer use" means personal residential household use by a retail consumer.
"Commercial use" means all other uses, including use for commercial, income producing or rental purposes. Once equipment has
been used commercially, it shall thereafter be considered to be in commercial use for purposes of this warranty.
**The engine and starting batteries are warranted solely by the manufacturers of those products.
WARRANTY REGISTRATION IS NOT NECESSARYTO OBTAIN WARRANTY ON BRIGGS & STRATTON POWER
PRODUCTS EQUIPMENT. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OFTHE
INITIAL PURCHASE DATE ATTHETIME WARRANTY SERVICE IS REQUESTED,THE MANUFACTURING DATE OFTHE
EQUIPMENTWILL BE USEDTO DETERMINETHEWARRANTY PERIOD.
About your equipment warranty:
We welcome warranty repair and apologize to you for being inconvenienced. Any Authorized service dealer may perform warranty
repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For
example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maintenance, shipping,
handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial number on the
equipment has been removed or the equipment has been altered or modified. During the warranty period, the Authorized service
dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service.This
warranty will not cover following repairs and equipment
• Normal Wear: Outdoor power equipment, like all mechanical devices, needs periodic parts, service and replacement to perform
well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.
• Installation and Maintenance: This warranty does not apply to equipment or parts that have been subjected to improper or
unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper
maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability.This warranty also does
not cover normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime,
etc.).
• Other Exclusions: Also excluded from this warranty are wear items such as quick couplers, oil gauges, belts, o-rings, filters,
pump packing, etc., pumps which have been run without water supplied or damage or malfunctions resulting from accidents,
abuse, modifications, alterations, or improper servicing or freezing or chemical deterioration. Accessory parts such as guns,
hoses, wands and nozzles are excluded from the product warranty.This warranty excludes failures due to acts of God and other
force majeure events beyond die manufacturers control. Also excluded is used, reconditioned, and demonstration equipment;
equipment used for prime power in place of utility power and equipment used in life support applications.
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.

Seccion
1
Reglas de Seguridad
CONSERVE ESTAS INSTRUCCIONES
TABLA DE CONTENIDOS
Reglas De Seguridad 20-22
Conozca Su Generador 23
Montaje 24-26
Operad6n 27-32
Espedficactones 33
Mantenimiento 33
Almacenamiento 34
Diagnosticos De AverEas 35
Garantia 36
DESCRIPCION DEL EQUIPO
Lea erte manual de manera cuidadosa y
familiar(cese con su generador. Conozca sus usos,
sus llmltadones y cualquier peligro relacionado
con el mismo.
Esce generador fundona en base a un motor, de campo electrico
giratorio y de corriente alterna (AC). Fue disenado con la
finalidad de proveer energfa electrica para luces electricas,
aparatos, herramientas compatibles y cargas de motor. El campo
giratorio del generador fundona a una velocidad de 3,6000 rpm
usando un motor con un solo dlindro.
{PRECAUClbN! NO sobrepase la capacidad de vataje y
amperaje del generador. Revise "No Sobrecargue Generador".
Se ha hecho cada esfuerzo posible para asegurarse que la
informad6n que aparece en este manual es exacta y se encuentra
actualizada. Sin embargo, nosotros se reserva el derecho a
cambiar, atcerar o de otra manera mejorar, el producto y este
documento en cualquier momenta, sin previo aviso.
El Sistema de Control de Emisiones para este generador esti
garantizado para juegos estindares por la Agenda de Protecd6n
Ambiental y el Consejo de recursos de aire de California. Para
mayor informad6n acerca de la garanda, consulte con el manual
del operario del motor.
REGLAS DE SEGURIDAD
A
Este es el sfmbolo de alerta de seguridad. Sirve
para advertir al usuarlo de un posible riesgo para
su integridad ffslca. Siga todos los mensa]es de
seguridad que figuren despues de este sfmbolo
para evltar lesiones o Incluso la muerte.
El sfmbolo de alerta de seguridad (A) es usado con una palabra
(PELIGRO. ADVERTENCIA. PRECAUClbN), un mensaje por
escrito o una llustracldn, para alertarlo acerca de cualquier
sftuaddn de peligro que pueda exlstir. PELIGRO Indica un riesgo
el cual, si no se evha, causari la muerte o una herida grave.
ADVERTENCIA indica un riesgo el cual, si no se evita, puede
causar la muerte o una herida grave. PRECAUClbN indica un
riesgo, el cual, si no se evlta, puede causar heridas menores o
moderadas. PRECAUClbN, cuando se usa sin el simbolo de
alerta, indica una situad6n que podrla resulcar en el dailo del
equlpo. Siga los mensajes de seguridad para evitar o reducir los
riesgos de heridas e inclusive la muerte.
A ADVERTENCIA
El escape del motor de este producto contiene
elementos qufmicos reconocidos en el Estado de
California por producir cancer, defectos de nacimiento u
otros daflos de tipo reproductive.
Simbolos de Peligro y Significados
M
Explosion Feu
Choc Electrique
Emanations Taxiques Recul
Surface Chaude