Troy-Bilt 1919 User manual

O
Portabme Generator/Generador Port_tii
Model /Modeio 0 m9m9
r®
BeforeusingthisproducL read thismanuaH and followaH
Safety RuHesand Operating Instructions. Antes de utiHizar eHproducto, Heaeste manuaHy siga todas Has Reghs de Seguridad e Instrucdones de Uso.
Questions? Preguntas?
-1-888-611-6708 H=F8=SCT
Troy-EUIt® is a registered trademark ofTroy-Bilt, LLC and is used under license co Bri_s & Stra_on Power Produces,
Troy-Bik® es una marca registrada regis_rada de Troy-Bil_, LLC y se usa abaio licencia a Bri88s & S_ra_ton Power Products,
BRJGG$ & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WiSCONSiN, U.S.A.
Printed in USA
4Manual No. 192258GS Revision 8 (04/12/2005)

Safety Rules
SAVE THESE [NSTRUCTmONS
TABLE OF CONTENTS
Safety RuNes.................................... 2:4
Know Your Generator ............................. 5
Assembly ...................................... 6-7
Operation .................................... 8- I I
Maintenance .................................... [2
Storage ........................................ [3
TroubHeshoodng ................................. [4
Warranty ...................................... [5
EQU[PNENT
.eadthismanua,oarefu,,yandbecome
.... familiar with your generator. Know its
applications, its [imitations and any hazards
involved.
This manual describes an engine-driven, revolving fiend,
alternating current (AC) generator designed to supply
electrical power for operating compaqbHe electrical hghting,
appiiances, toois and motor [oads.The generator's revoMng
fieid is driven at about 3,600 rpm by a singie°cylinder
engine.
CAUT|ON! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't Overload
Generator".
Every effort has been made to ensure that information in
this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency. For warranty information refer to the
engine owner's manual.
SAFETY RULES
This is the safety alert symbol [t is used to
alert you to potential persona[ iniury hazards.
Obey all safety messages that follow this
symbol to avoid possible iniury or death.
The safety alert symbol (_) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or serious
injury. WARNING indicates a hazard which, if not avoided,
couid result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTmON, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.
[
Hazard Symbols and Meanings
Electrocution Electrical Shock Electrical Shock
Explosion Fire
Toxic Fumes Kickback Hot Surface
Copyright @ 2005 Brigs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.
4@

Section 1: Safety Rules
WARNING
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other" openings.
DO NOT operate generator inside any building or enclosure,
including the generator compartment of a recres_donaivehicle (RV).
WARNING
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator fl'om electric utility.
Use a ground circuit fault interrupter (GFC[) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generatoF_
WARNING
When starting engine, pull cord slow.iy until resistance is felt
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on.
WARNJNG
WHEN ADDING OR DRAINING FUEL
Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
Fill or drain fuel tank outdoors.
DO NOT overfill tank_Allow space for fuel expansion_
Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources_
DO NOT light a cigarette or smoke_
VNEN STARTING EQUIPMENT
i nsure spark plug, muffler, fuel cap and air cleaner are in place.
•DO NOT crank engine with spark plug removed_
If fuel spills, wait until it evaporates before starting engine_
WHEN OPERATmNG EQUIPNENT
Do not tip engine or equipment at angle which causes fuel to
spill
This generator is not for use in mobile equipment or marine
applications.
_'NEN TRANSPORTING OR REPAIRING
EQUIPNENT
iN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
This generator does not meet U. S. Coast Guard Regulation
33CFR-183 and should not be used on marine applications.
Failure to use the appropriate U. S. Coast Guard approved
generator could result in bodily injury and/or property
damage,
0

Section 1: Safety Rules
WARNING
WHEN ADJUSTING OR MAKING REPAiRSTOYOUR
GENERA'FOR
Disconnect the spark piug w,h-efrom the spark plug and place
the wh-e where it cannot contact spark plug.
WNENTESTmNG FOR ENGmNE SPARK
Use approved spaN< plug tester:
DO NOT check for spark with spark plug remove&
WARNING
DO NOT touch hot surfaces.
Allow equipment to cool before touchin&
The generator must be at least S feet from structures having
combustible walls and/or other combustible materials.
Keep at least 3 feet of clearance on all sides of generator for
adequate coolin D maintenance and servicing.
in the State of California a spark arrester is required by law
(Section 4442 of the California Public Resources Code). Other
states may have similar Iaws. Federal laws apply on federal
lands, if you equip the muffler with a spark attesters it must be
maintained in effective working order.
CAUTION
DO NOT tamper with governed spee& Generator supplies
correct rated frequency and voltage when running at governed
speed.
DO NOT modify generator in any way.
See "Don't Overload Generator".
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF posidon, then turn ON for
operation.
Turn electricai loads OFF and disconnect from generator
before stopping generator.
Use generator only for intended uses.
If you have questions about intended use, ask dealer or call
1-888-61 1-6708.
Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
DO NOT insert any objects through cooling slots.
If connected devices overheat, turn them off and disconnect
them from generator.
Shut off generator ifi
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.

Features and Controls
KNOWYOUR GENERATOR
Read this owner's manual and safety rules before operating your generator,
Compare this illustration with your generator to familiarize yourseff with the locations of various controls and
adjustments. Save this manual for future reference.
Data Tag
Fuel Tank
Spark Arrester HuNer
Choke Lever
Air Cleaner
Circuit
Breakers (AC)
120/240 Volt AC,
30 Amp
Receptacle
Recoil Starter
Rocker Switch
(on engine shroud)
[ 20 Volt AC, 20 Amp, Duplex Receptacles -- Hay be
used to supply electrical power for the operation of
[ 20 Volt AC, 20 Amp_ single phase_60 Hz electrical [ighting_
app[iance_ too[ and motor loads.
i201240 Volt AC, 30 Amp Locking Receptacle -- Hay
be used to supply electrical power for the operation of
120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical lighting, appliance, tool and motor loads.
Air Cleaner -- Protects engine by filtering dust and debris
out of intake air.
Choke Lever -- Used when starting a cold engine.
Circuit Breakers (AG) -- Push to reset circuit breakers are
provided to protect the generator against electrical overload.
Grounding Fastener
120Volt AC, 20Amp
Duplex Receptacles
DataTag -- Provides model revision and serial number of
generator. Please have these readily available when calling
for assistance.
Fuel Tank -- Capacity of five (5) U.S. gallons.
Grounding Fastener -- If required, please consult a
qualified electrician, electrical inspector, or local agency
having jurisdiction.
Oil Fill --Add engine oil here.
Recoil starter -- Used to start the engine.
Rocker Switch -- Set this switch to "On" before using
recoil starter. Set switch to "Of[" to switch off engine.
Spark Attester Muffler -- Exhaust muffler lowers
engine noise and is equipped with a spark attester screen.

ASSEMBLY
Your generator reqores some assembHyand is ready for
use after it has been properHy serviced with the
recommended oiHand fuel
Jf you have any proMems with the assernbmy of your
generator, Dmease caromthe generator hempmineat
l=888=61 l=6708°
Remove Generator From Carton
H. Set cartonon a rigidfiatsurfacewith"ThisSideUp"
arrows pointing upward.
2. Carefully open top flaps of shipping carton.
3. Cut down corners at one end of carton from top to
bottom and Haythat side of carton down fiat.
4. Remove aHHpacking material carton fiHHers,etc.
5. Remove generator from shipping carton.
Install Wheel Kit
The wheeH kitisdesignedtogreatlyimprove the portability
of your generator.
NOT_=: Whee[ kit is not intended for over-the-road use.
You wiHHneed a socket wrench with H/2" or H3mm sockets
and a needHe-nose pHiersto install[ this kit.
[. PHacebottom of generator cradHeon a fiat, even
surface.TemporariHy pHaceunit on bHocksto ease
assembHy.
2. SHideaxHethrough both axHemounting brackets on
cradHeframe, as shown in Figure H.
3. SHidea whee[ over axHe.
NOT_=: Be sure to install[ both wheeHs with the air
pressure vaHveon the outboard side.
4. PHacee-ring onto groove in axHe.You may add the fiat
washer if desired.
Cap Screw
\\ \
Hex Nut
/
HandHeAssembHy
Support Leg
Hex Nut .......
\
Cap Screw
AxHe
,/
Wheel
Hat _A/asher
/
/
E=Ring
0

Section 3: Assembly
5. Place one end of needle nose pliers on bottom of axle
and other end of pliers on top of e°ring. Seat eoring b7
pressing pliers closed.
6. Repeat step 3 through 5 to secure second wheel.
8. To aid support leg assembly, rest generator on cradle,
engine end down.Attach support leg with two
NO x 16mm cap screws and two Iocl<ing hex nuts as
shown.
9. Use two 13 mm wrenches to tighten leg hardware.
Rest generator on wheels and support leg.
i0. Center handle bracket on generator frame at support
leg end of cradle, as shown.
I I. Attach handle bracket with two H8 x 45mm cap
screws and two Hocking hex nuts.
12. Check that all fasteners are tight and the tires are
inflated to value marked on tire or within I5 and
40 psi.
BEFORE gTARTmNG THE
ENGmNE
Add Engine Oil
oPlace generator on a level surface.
l
Add Fuel
NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EP1 (Engine
Modifications).
WHEN ADDING FUEL
Turn generator OFF and let it cool at least :2 minutes Before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank_
Fill fuel tank outdoors.
DO NOT ovet_ill tank.Allow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
DO NOT light a cigarette or smoke.
I. Use clean, fresh, regular UNLEADED fuel with a
minimum of 85 octane. DO NOT use fuel which
contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fiil cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill.Allow about 1.5" of tank space for fuel
expansion (Figure 2).
Refer to engine manual for oil fill information,
- Damage to equipment resulting from failure to follow this
instruction will void warranty.
° Refer to engine owner's manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break-in. Refer to
engine owner's manual for recommendations.
NOTE; The generator assembly rotates on a prehbricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.
_NNNNNNNNNNNNNNN
_NNNNNNNNNNNNNN_"
INNNNNNNNNNNNNNN
4. Install fuel cap and wipe up an}/spilled fuel.
O

Operation
USmNG THE GENERATOR
System Ground
The generator has a system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles.The system ground is connected
to the AC neutral wire (see "Equipment Description",
earlier in this manual).
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction.
"In some areas, generators are required to be registered
with local utility companies.
°If the generator is used at a construction site, there may
be additional regulations which must be observed.
Connecting to a Building's Electrical
System
Connections for standby power to a building's electrical
system must be made by a qualified electrician.The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and
electrical codes.
WARNING
"h
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator fl'om electric utility
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords while standing
in waten while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator,
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or enclosure,
including the generator compar_nent of a recreational vehicle (RV).
The generator must be at least 5 ft. (I 52 cm) from
structures having combustible walls and/or other
combustible materials. Leave at least 3 ft. (92 cm) all around
generator including overhead, for adequate cooling,
maintenance and servicing.
Place generator in a well ventilated area_ which will allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows_ doors_
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 3). Prevailing winds
and air currents should be taken into consideration when
)ositioning generaton
Exhaust Port
O

Section 4: Operation
OPERATmNG THE
GEN E RATO R
See"Don't Overload Generator".
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electMca[ loads OFF and disconnect from generator
before stopping generator.
Starting the Engine
Disconnect all electrical loads from the generator. Use the
following start instructions:
I. Hake sure unit ison a levelsurface.
iMPORTANT: Failureto startand operate unit on a level
surface will cause the unit not to start or shut down during
operation.
2. Turn fuel valve to"On" position (Figure 4).
..... ..............
::__.:2-.-...................L_ -..............::............
3. Start engine according to instructionsgiven in engine
owner's manual.
WANNING i
When starting engine, pulI cord slowty until resistance is fek
and then pull _pidl y to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on.
NOTE: If engine starts but fails to run, or if unit shuts
down during operation, make sure unit is on a level surface
and check for proper oil level in crankcase.This unit may be
equipped with a low oil protection device. See engine
manual.
WANNING
DO NOT touch hot surfaces.
AJiow equipment to cool before touching.
The generator must be at least 5 feet from structures having
combustible walls and/or other combustible materials.
Keep at Ieast 3 feet of cJearance on all sides of generator for
adequate cooling, maintenance and servicing.
In the State of California a spark attester is required by Jaw
(Section 4442 of the California Public Resources Code). Other
states may have similar laws. FederaI bvvs appIy on federaI
lands. If you equip the muffler with a spark arresten it must be
maintained in effective working order.
Connectin_ ElectricalLoads
o Let engine stabilizeand warm up for a few minutes after
starting.
oPlugin and turn on the desired 120 and/or 240 VokAC,
single phase_ 60 Hz electrical toads.
o DO NOT connect 240Volt toads to the [20Volt duplex
receptacles.
o DO NOT connect 3-phase loads to the generator.
o DO NOT connect 50 Hz loads to the generator.
o DO NOT OVERLOAD GENERATOR. See "Don't
Overload Generator".
the En_ine
I. Unplug all electrical loads from generator panel
receptacles. NEVER start or stop engine with electrical
devices plugged in and turned ON.
2. Let engine run at no-load for several minutes to
stabilize internal temperatures of engine and generator.
3. Turn engine off according to engine owner's manual.
4. Hove fuel valve to "Off" position.
O

Section 4: Opecat[on
ICAUTION m
. NEVER attempt to power a device requiring more amperage
than generator or receptacle can supply.
. DO NOT overload the generator: See "Don't Overload
_enerator",
120/240 Volt AC, 30 Amp, Locking
Use a NEP1A LH4-30 piug with this receptacie. Connect a
4-wire cord set rated for 250VoHtAC ioads at 30 Amps (or
greater) (Figure 5).You can use the same 4-wire cord if you
_ian to run a i20Voit ioad.
4oWire Cord Set
/
/\
(Neutral)
L0_0_° _ Y(Hot) X(Hot)
NEbIA LI4-30 /_7 Ground (Green)
This receptacle powers i20/240VoitAC, 60 Hz, single
phase loads requiring up to 5_550 watts of power
(5.55 kW) at 23.1 Amps for [20Volts or 240Volts.The
oudet is protected by a push-to-reset circuit breaker.
120 Volt AC, 20 Amp, Duplex
Use each receptacle to operate 120VoltAC, single-phase,
60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)
at 20 Amps of current. Use cord sets that are rated for
125 Volt AC loads at 20 Amps (or greater).
GEN ERATO R ADAPTE R
CORD SET
The generator is equipped with a 25' generator adapter cord
set designed for a 240Volt, 30Amp grounded neutral circuit
(Figure 7).The generator adapter cord set provides a
convenient supply of emergency power into your dwelling so
that your generator can be operated safely outside.
Each duplex receptacle (Figure 6) is protected against
overload by a push-to-reset circuit breaker. The maximum load on each oudet is 20 Amps.The
maximum total load on both yellow wire oudets or black
wire outHets is 30 Amps.
NOTE: Follow ail safety precautions when connecting any
extension cord or device to the generator.