Tru-Turf RE50 User manual

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RE50 Owners Manual
OWNERS MANUAL
RE50 GOLF GREENS ROLLER
Results through design; not weight.

www.truturf.comRE50 Owners Manual
Machine Information Record .......................................1
Specifications..................................................................2
Safety Information.........................................................3
Warranty .........................................................................5
Assembly.........................................................................8
Pre-Operation Checklist ..............................................12
Standard Operation Procedures................................13
Points To Remember...................................................15
Maintenance Schedule................................................16
Maintenance.................................................................17
Safety & Instructional Decals......................................20
Operating Positions .....................................................24
Assemby Cover.............................................................25
Deck & Body Assembly................................................26
Drive Train ....................................................................27
Transmission ................................................................28
Smoothing Heads ........................................................32
Trailer Frame ................................................................40
Seat................................................................................42
Options..........................................................................43
Harness Loom ..............................................................51
Separate Engine Owners Manual can be
downloaded from www.truturf.com
Table of Contents

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RE50 Owners Manual
Machine Information Record
Distributor Information
Name:
Address:
Telephone:
Fax:
Email:
Congratulations on your investment in the RE50 Golf
Green Roller and your move to smoother, faster,
more consistent putting Greens.
The following operation and maintenance manual
has been prepared for use with the RE50 Golf Green
Roller.
It is intended as a guide and supplemental updates
to the manual may take place at a future date,
without prior notice. For the latest information visit
www.truturf.com.
This machine is engineered to be simple to operate
and easy to maintain.
If you have any questions or concerns that this
manual does not address, please feel free to contact
your distributor or email [email protected].
Machine Information
Model. RE50 Golf Green Roller
Serial No.
Engine No.
Transmission No.
Purchase Date No.

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RE50 Owners Manual
Motor
Type
Watts
Engine Cover
48V AC Electric
2500 W - 48V
Fully enclosed
Battery Lead Acid - Standard, Lithium - Optional
Transmission
Manufacturer
Type
Falk Ultramite
Double reduction helical
Drive Train Toothed belt
Drive Roller Rubber coated, non-stick.
Flexible, contour following
Direction Control Fingertip switch
Speed Control Progressive foot pedal movement, down/up
Operating Speed 0-9 mph (0-15kph)
Steering Joystick - Light load, directly connected to smoothing head
Seat Premium UV protected, with adjustable armrests
Trailer Integrated, extra heavy duty, folds from rolling position to transport position
Ground Pressure
(Footprint)
3.8 psi (26 kPa)
Smoothing Heads 2 overlapping, tted with tri-rollers in each head, no gap between heads
Rolling Width (Swath) 50”(1270mm)
Specifications
Weight
Fitted with 4 x Lead Acid
Fitted with 4 x Relion Lithium
800lb (364kg)
1096 lbs (498kg)
898 lbs (408kg)
Drawbar
Lifting weight when connecting
Ball style
Drop down leg
25lb (11kg)
Quick release, pin built in
Suits Ball style drawbar only
Tires 18 x 6.50 x 4. 4 ply
Brake
Roller Regenerative - nger switch or foot pedal
Roller Cleaning Nodules 41 independent nodules, adjustable, to clean of debris
Optional Equipment
Slicer - Quick release
Spiker - Quick release
Brush - Quick release
Pin Hitch
15 blades, self-rotating on shaft & bearings. Slice depth up to 7/8”(22mm)
30 wheels, self-rotating. SS shaft & bearings Spike depth 7/8”(22mm)
Sti or Medium strength bristles available
Warranty 2 years - Limited manufacturer’s warranty.

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RE50 Owners Manual
Safety Information
Safety is of the utmost importance when operating
turf equipment.
To ensure safe operation of the RE50 Golf Greens
Roller, please follow the following safety guidelines.
• Always make a pre-operation inspection before
you start rolling. If this procedure is not carried
out damage to property or personnel may occur.
• Keep children, pets and inexperienced personnel
away from the machine. This machine should only
be operated by trained and skilled personnel -
check with your supervisor if you are unsure.
• Know how to stop the machine when in motion.
Read and understand manufacturers manual, as
supplied.
• Never permit inexperienced operators to use the
machine. This machine requires certain knowledge
and expertise to operate it; you must be a trained
person to use this machine. Unskilled persons can
harm themselves and others if they operate this
machine.
• When transporting the roller or carrying out main-
tenance, make sure the trailer lock down mech-
anism is secured by the locking pin to prevent
premature release of the catch.
• If the trailer catch is not correctly engaged while
towing and releases accidentally, the front of the
roller can drop and dig into the ground, causing
the machine to move dangerously in any direction
causing bodily injury.
• When the roller is running, always keep hands and
loose clothing away from rotating shafts, chains,
belts and sprockets in the transmission area.

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RE50 Owners Manual
Safety Information
• If hair, clothing or loose objects become entan-
gled on a rotating shaft serious bodily injury could
occur. Always stop engine before opening safety
cover.
• Never ride on the machine when machine is being
towed.
Operator: remember it is your responsibility to be
aware of your surroundings.
To avoid accidents, think safe and operate safe.

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RE50 Owners Manual
Warranty
Conditions and Products Covered
Tru-Turf warrant your Tru-Turf Roller to be free from
defects in materials or workmanship for two years
or 1550 operational hours*, whichever occurs first.
This warranty is applicable to all products. Where
a warrantable condition exists, we will repair the
Product at no cost to you including diagnostics,
labor, and parts. This warranty begins on the
date the Product is delivered to the original retail
purchaser.
•Product to be equipped with an operating hour
meter fitted.
Claiming Warranty Service
You are responsible for notifying the Products
Distributor or Authorized Products Dealer from
whom you purchased the Product as soon as you
believe a warrantable condition exists. If you need
help locating a Products Distributor or Authorized
Dealer, or
if you have questions regarding your warranty rights
or responsibilities, you may contact us at:
Tru-Turf Service Department
Tru-Turf Pty Ltd
6/8 Technology Drive
Arundel, Qld 4214
Australia
E-mail: [e-mail]
Owner Responsibilities
As the Product owner, you are responsible for
required maintenance and adjustments stated in
your Operator’s Manual. Failure to perform required
maintenance and adjustments can be grounds for
disallowing a warranty claim.
Items and Conditions Not Covered
Not all product failures or malfunctions that occur
during the warranty period are defects in materials
or workmanship. This warranty does not cover the
following:
•Product failures which result from the use of non-
Tru-Turf replacement parts, or from installation
and use of add-on, or modified non-Tru-Turf
branded accessories and products.

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RE50 Owners Manual
Warranty
•Product failures which result from failure to
perform recommended maintenance and/or
adjustments. Failure to properly maintain your
Tru-Turf roller per the Recommended Maintenance
listed in the Operator’s Manual can result in claims
for warranty being denied.
•Product failures which result from operating
the Product in an abusive, negligent, or reckless
manner.
•Parts subject to consumption through use unless
found to be defective. Examples of parts which
are consumed, or used up, during normal Product
operation include, but are not limited to, brakes
pads and linings, slicers, spiker tines, tires, filters,
belts, springs, sprockets, chains, bearings and
pulleys
•Failures caused by outside influence. Items
considered to be outside influence include, but
are not limited to, weather, storage practices,
contamination, use of unapproved lubricants or
additives, etc.
•Normal noise, vibration, wear and tear, and
deterioration.
•Normal “wear and tear” includes, but is not limited
to, damage to seats due to wear or abrasion, worn
painted surfaces or scratched decals.
•Specific component parts supplied to Tru-Turf
by OEM suppliers are covered by that supplier’s
Warranty. These parts and components include
but are not limited to, Eaton Transmissions, Honda
Engines, Sevcon Controllers, Foot Pedal & Trailer
Arm Struts, Curtis Controllers & Electronic Foot
Pedals, Toggle Switch, Rexnord Gearboxes &
Electric Motors, Seats, Drive Rollers, Hour Meter,
Rod Ends, Lights, Hood, Transmission Cover, Fan,
Rubber Coupling.
Parts
Parts scheduled for replacement as required
maintenance are warranted for the period up to
the scheduled replacement time for that part. Parts
replaced under this warranty are covered for the
duration of the original product warranty and the
removed parts become the property of Tru-Turf. Tru-
Turf will make the final decision whether to repair
any existing part or assembly or replace it. Tru-Turf
may use remanufactured parts for warranty repairs.

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RE50 Owners Manual
Note Regarding Deep Cycle Battery Warranty:
Deep cycle batteries have a specified total number
of kilowatt-hours they can deliver during their
lifetime. Operating, recharging, and maintenance
techniques can extend or reduce total battery life.
As the batteries in this product are consumed, the
amount of useful work between charging intervals
will slowly decrease until the battery is completely
worn out.
Replacement of worn out batteries, due to normal
consumption, is the responsibility of the product
owner. Battery replacement may be required during
the normal product warranty period at owner’s
expense.
Maintenance is at Owner’s Expense
Maintenance of your Tru-Turf roller is to be
conducted as per the owner’s manual for your Tru-
Turf product at the owner’s expense.
General Conditions
Repair by an Authorized Tru-Turf Distributor or
Dealer is your sole remedy under this warranty.
Tru-Turf is not liable for indirect, incidental or
consequential damages in connection with the use
of the Tru-Turf Products covered by this warranty,
including any cost or expense of providing substitute
equipment or service during reasonable periods
of malfunction or non-use pending completion of
repairs under this warranty. Except for the Emissions
warranty referenced below, if applicable, there is no
other express warranty.
All implied warranties of merchantability and fitness
for use are limited to the duration of this express
warranty. Some states/ countries do not allow
exclusions of incidental or consequential damages,
or limitations on how long an implied warranty lasts,
so the above exclusions and limitations may not
apply to you.
This warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state and country to country.
Warranty

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RE50 Owners Manual
Assembly
Initial Assembly
When you receive the crate, the machine will be
broken down into components ready for assembly.
If you run into any problems during assembly,
please feel free to call your local distributor, agent or
[e-mail].
QTY Description
1 Operation, Maintenance and Parts Manual (Online)
1Machine Frame/Body
1 Drivers Seat
2 Armrests
4 5/16” x 3/6” UNC Bolts
2 Tires mounted on Wheel Rim
1 Steering Joystick
1 Dampener Strut (attached to main body end)
1 Left-side Trailer Arm
1 Right-side Trailer Arm
2 30mm External Circlips
1 Drawbar Coupling Assembly
2 3/8” x 11/2” UNF 2P Bolts
2 3/8” UNF Nyloc Nuts
List of Components

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RE50 Owners Manual
Assembly Procedure
Step 1: Mounting the seat to the seat base.
• Fit the armrests to the seat pan using the supplied
screws, make sure the screws are all tightened.
• Place the assembled seat on the cover receptacle,
place the seat base plate under the cover and use
the four 5/16” x 3/4” UNC bolts supplied to fasten
the seat to the plastic engine cover.
Step 2: Mount the steering joystick to the steering
shaft.
• Select the steering joystick.
• Slide the joystick into the slot on the top of the
steering shaft, already installed in the steering
column directly in front of the foot pedal controls,
insert the 3/8” bolt into the bottom bolt hole,
select a comfortable operating position, push the
joystick forward for extra operating room or back
for less, once determined insert the other 3/8”
bolt into the upper hole and tighten both bolts
securely.
Step 3: Attaching the left-hand trailer arm to
machine body.
• Locate the trailer arm support axle 30mm in
diameter (1 1/4”) which extends out on the left
side of the machine, remove the circlip from
the support axle. Grease the machined portion.
Slide the left hand side trailer arm, onto the axle,
replace the circlip, ensuring the circlip is located in
the groove correctly.
Step 4: Attaching dampener strut and right hand
trailer arm.
• Locate the trailer arm support axle 30mm in
diameter (1 1/4”) which extends out on the right
side of the machine body, remove the circlip from
the axle. Hold the right side trailer arm in the
vertical position and slide it part way onto the
axle after greasing the shaft. Locate dampener
strut, remove packing from the unattached end.
• Apply thread lock “Loctite” to the M10 bolt
attached to the dampener strut. Screw the M10
bolt into the strut support on the trailer arm.

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RE50 Owners Manual
Assembly Procedure
• If necessary use a soft headed hammer to tap the
trailer arm onto the axle until the circlip groove is
revealed, fit the circlip, ensuring it is located in the
groove correctly.
Step 5: Attaching draw bar to trailer arms.
• Locate the draw bar assembly.
• Gather the ends of the right and left trailer arms.
• Place the draw bar assembly between the trailer
arms and align the holes, ensure it is in the
correct direction as per the manual drawing.
• Place one 2 1/2” x 3/8” bolt through each hole, fit
3/8” Nyloc nut to each bolt and tighten securely.
• Test to ensure the trailer catch is correctly locking
the trailer arms in the down position and the
catch locking pin fits correctly when transporting
the roller, for safety.
Step 6: Attaching wheels to trailer arms.
• Locate the two wheels for the left and right side
trailer arms.
• Check tires for the correct air pressure,
approximately 18-24psi. Do not exceed this
pressure. The tires act as the suspension, hence
the low P.S.I.
• Remove wheel nuts from both hubs, slide wheels
onto hub with air valves facing outwards. Replace
wheel nuts and tighten securely.
• Ensure the taper on the nuts, mate into the wheel
tapers correctly.
Step 7: Correct dampener strut operation
• When the roller is in the trailing position:
1. Carefully hold the draw bar assembly.
2. Lower machine until the front rests on the
ground.
3. Release the locking catch.
4. Gently with a firm grip begin to raise the draw
bar.
5. When it has travelled sufficiently the dampener
strut will take over and prevent the trailer arms
rapidly rotating on it’s axle, allowing the roller
to lower to the surface gently.

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RE50 Owners Manual
This prevents the operator from being injured.
When the roller is resting on the ground push the
trailer arms back gently, (do not use excessive force)
until the trailer arms will travel no further.
The dampener strut is designed to hold the trailer
arms back behind the operator with the wheels
offthe ground. The trailer arms will remain in this
position whilst rolling the greens.
Step 8: Lubricate smoothing head pivot bearings.
• There is a grease nipple or zirk located on both
smoothing head centre ball joint swivels. Apply
grease to lubricate fittings.
Assembly Procedure

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RE50 Owners Manual
Ensure steering joystick has no looseness.
Check that foot pedal depresses under normal
foot pressure.
Ensure that the draw bar locking catch
mechanism is securely locked to the main draw
bar and the safety pin is fitted when trailing the
roller.
Check and tighten grub screws fitted to the end
bearing lock rings on the rubber coated drive
roller and the spiker shaft bearings (if fitted) &
pivot bearings on each smoothing head.
Grease lightly bearings fitted to drive roller,
spiker shaft (if fitted) and Smoothing Head pivot
bearings. Replace plastic caps if missing.
Oil rod ends, sparingly.
Check tire pressure for proper operating
pressure (18-24psi). Do not over inflate.
Pre-Operation Check List

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Standard Operation Procedures
1. Inspect and check that the roller is serviceable
prior to departing from workshop.
2. Use a suitable towing vehicle to move roller
from green to green.
3. Maximum recommended towing speed
would be equal to a motorized golf buggy.
Approximately 4mph/7kph. Towing at excess
speed or across rough terrain may cause
damage to the machine and trailer.
4. When approaching the green do not tow the
roller onto the green to set up, put the roller
on the fringe of the green. Put trailer in the up
position, switch on the roller and drive it onto
the green.
5. Greens can be rolled in any direction; take care
to ensure there are no crease lines produced on
the surface.
6. It is recommended that you place the smoothing
head rollers on the high side of the green when
rolling. This increases the weight onto the
rubber drive roller and creates better traction,
it also reduces slipping or spinning of the drive
roller on the green, depending also on the
operators ability.
7. To drive, switch the key to the on position. Select
the direction of travel with the 2 way switch that
is fitted on the top of the joystick. To travel left
push the switch to the left, to travel to the right
press the switch to the right. After selecting the
direction of travel depress the foot pedal down
until you have reached your desired operating
speed. To stop take your foot offthe foot pedal
and the machine will automatically brake itself
to a stop

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RE50 Owners Manual
8. The correct procedure for rolling the green is:
(a) Select the correct direction to roll the green,
remember this roller can roll the greens in all
directions.
(b) Start on one side of the green and work your
way across the green in a zigzag fashion,
slightly overlapping each lap you roll: this
makes sure you don’t miss any part of the
green and all of the green is rolled. Avoid
coming back across the green to roll missed
areas if possible. You should be able to
complete the rolling of 18 greens in the same
time or quicker than by mowing using a
triplex mower on a single charge.
9. When rolling of the green is completed, move
the roller onto the fringe, switch offthe ignition,
lock the trailer into the towing position, connect
it to the towing vehicle then move offto the next
green to be rolled.
Standard Operation Procedures
Do not put the trailer down into the towing
position on the green; damage may occur to the
green from the roller tires and body.
10. When using the pin hitch style draw bar the
following 3 points must be adhered to.
a). Ensure that the hole size in the tow hitch
fitted to the prime mover is at least 3/8”
(10mm) larger in diameter than the pin
size fitted on the roller draw bar hitch.
b). When towing forwards or reversing, be
sure that the roller is not put into a jack
knifed position, if it is, then damage to the
pin hitch will occur.
c). Do not cross excessively steep hills or
dips where the tow ball pin may come in
contact with the tow hitch hole.

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RE50 Owners Manual
• Make sure the roller is serviceable before rolling.
• Start rolling from the fringe of the green.
• Pick a point on the other side of the green to
roll to.
• Do not look at the green close to the roller; it
makes it difficult to steer the roller straight; look
well ahead.
• Use 1/2 throttle until you are proficient at
operating the roller.
• Once you choose your rolling line hold the joystick
steady, correcting direction gently as required.
• Move the steering joystick a little at a time to
change direction; excessive movement of the
joystick makes it difficult to maintain a straight
line.
• Roll in straight lines.
• Move offthe green when rolling is complete before
putting the trailer in the down position.
Points to Remember

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Maintenance Schedule
Description Pre-Delivery Pre-Operating Monthly 12 Monthly
Check tires max 18 psi √√
Check smoothing roller bearing √√√
Check drive roller bearings √√√
Check for loose nuts and bolts √√
Renew smoothing roller bearings * √
Renew drive roller bearings * √
Replace trailer strut * as required
Ongoing Maintenance, Lubricant and Replacement
Schedule (See chart).
Note. Areas indicated with a * need to be changed
when defective or as required. This may be before
the recommended replacement schedule.
Please replace all parts as necessary.

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Maintenance
Raising and lowering the engine cover.
The key switch must be turned offbefore
preforming this procedure. Lift the front centre of
the cover up and carefully tip it backwards until it
reaches the travel limit. To lower the transmission
cover, release by pulling the cover towards you a
few degrees, open the cover back fully, than pull the
cover forwards until it closes. Be sure that the cover
sits within the rubber rests correctly.
You must employ safe work practises at all times
when performing any assembly or service tasks on
the machine. Should there be any need to lift the
machine only use the points as detailed in diagram.
Storing
• It is important to store this roller in the towing
position. This ensures the trailer strut is in
the closed position, protecting the shaft from
corrosion, then failure and also the weight is taken
offthe roller and bearings.
Sling here
(around pivot axle)
Sling here
(around pivot axle)
Sling here
(around channel)

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Maintenance
Service of the drive chain system
• Replacement - Some toothed belts look a like,
but they are not, use only the belt and sprockets
recommended as per the correct spare parts
number. Wrong pitch drive belt fitted will cause
excessive sprocket wear and possible drive failure.
• Tension the drive belt by tensioning the idler
pulley that depresses onto the back of the belt
by loosening the 2 bolts holding the bracket in
position, tighten the bolt on the end of the bracket
until you can only depress the belt in 1/4” when
depressing midway between the 2 sprockets.
When this is correct re-tighten the 2 bolts again
that hold the bracket onto the body. Be sure that
the idler wheel is square to the toothed belt (see
drawing page 29).
Service of smoothing roller bearings
• Whilst the Roller is suspended by the Trailer, check
operational smoothness of the bearings fitted to
each smoothing roller by rotating the rollers by
hand. If bearing tightness, roughness or excessive
looseness is detected, replace the faulty bearings.
• If bearings are faulty
(a) Remove the complete smoothing head
unit assembly from the machine, undo the
four swivel mount bolts on the upper body
and disconnect the steering rod, wheel the
roller away until the total head assembly is
exposed to work on.
(b) Remove roller shaft bolts from end plates,
remove rollers from the heads.
(c) Fit new bearings, replace rollers into the
heads, lubricate shaft bolts with an anti seize
compound before installing them. Tighten
securely and ensure rollers rotate freely
when fully tightened.
(d) If the connecting rods are removed or
lengths altered ensure they are correctly
adjusted so that the two heads are parallel
to each other when in the straight ahead
position. Adjust if necessary.